Zodiac PRO User Manual
Zodiac PRO User Manual

Zodiac PRO User Manual

Prototyping / extension modules

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Document No.: MUT300082E1R1
02 – 2017
PRO/EXT
Prototyping / Extension Modules
User's Manual

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Summary of Contents for Zodiac PRO

  • Page 1 Document No.: MUT300082E1R1 02 – 2017 PRO/EXT Prototyping / Extension Modules User’s Manual...
  • Page 2 IT MUST NOT BE REPRODUCED OR TRANSMITTED IN ANY FORM, ELECTRONIC OR MECHANICAL, INCLUDING PHOTOCOPYING, RECORDING, STORING IN AN INFORMATION RETRIEVAL SYSTEM, OR TRANSLATING, IN WHOLE OR IN PART WITHOUT PRIOR WRITTEN APPROVAL OF ZODIAC DATA SYSTEMS ZODIAC DATA SYSTEMS RESERVES THE RIGHT TO AMEND THIS USER’S MANUAL WITHOUT NOTICE...
  • Page 3: Table Of Contents

    Potting tool installation (PRO+EXT only) ........
  • Page 4 7. GLOSSARY ................. 23 PRO/EXT — User’s Manual...
  • Page 5: Introduction

    EXT module The EXT module must be associated with a PRO module to provide more component height and I/O capabilities for the user electronics. It avoids having Y cables in an application where inputs are coming from an A/C cabling sys- tem, being adapted in the PRO / EXT modules before going to another module (e.g.
  • Page 6: Safety

    It is also absolutely essential to observe the additional safety instructions on personal safety that appear in first chapter of [RD1]. Transportation, storage For unpacking, inspection and storage of the PRO/EXT modules, refer to the related chapter of [RD1]. PRO/EXT — User’s Manual...
  • Page 7: Overviews

    2. OVERVIEWS Physical overview 2.1.1 PRO module     1. I/O Connectors 2. Holes (x4) for stack mounting 3. Identification label    4. Internal connector (P2P) 5. Available power (PCB lands) 6. XMA internal connector area (filled) 7.
  • Page 8: Ext Module

    ANA modules excitation constraints), 500mA max. The power supply lines are accessible in the PRO module via PCB lands to be fitted with soldered wires and are protected against overcharge (current limitation). The EXT module does not deliver power.
  • Page 9: Power Connections

    Pitch: 2.54mm. User defined electronic board Detailed information can be found in ZODIAC DATA SYSTEMS document SP01056012. Permissible component height on high side (PRO only): 5.97mm Permissible component height on high side (PRO/EXT): 15.8mm Permissible component height on low side: 1.8mm...
  • Page 10 User defined electronic board PRO/EXT — User’s Manual...
  • Page 11: Installation

    Mechanical installation 3.2.1 PRO Assembly Follow these instructions to assemble a mezzanine board in a PRO module: 1. Prepare your mezzanine board by soldering the power and I/O wires 2. Install your mezzanine board in the PRO module 3. Solder the power wires (if needed).
  • Page 12: Pro / Ext Assembly

    Note: You may need to prepare the mezzanine board with EXT I/O wires. 2. Assemble PRO and EXT module, using the two M2x12 screws to maintain them (recommended torque: 30cm.N). 3. Fit the EXT I/O connector with contacts and wires Note: If waterproofness is required, you must equip each of the 51 pins with a contact.
  • Page 13: Filling Material

    3.2.3 Filling material The user area of the PRO and EXT modules are not filled to allow user operation. Precautions must be taken if waterproofness of the user area is a requirement for the application. Refer to ⇨ Potting procedure – page 9 for more details.
  • Page 14 Potting procedure 2. Wires to the power supplies should be shaped so as to be easily soldered to the power supply tab of the PRO module. 3. High components should be glued: a) Clean PCB b) Glue high components to the PCB (epoxy paste adhesive, e.g. Araldite AW106) c) Oven-dry the glue if necessary (Four hours at 60°C for AW106)
  • Page 15: Mount The Mezzanine Board

    Dry the sealant appropriately (One hour at 60°C for RTV 162) 3.3.3 Mount the mezzanine board Mezzanine board should be mounted in the XMA-PRO module, with four CZX M2x4 screws (supplied in kit), without thread-lock, at 30cm.N torque. 1. Mount supplied connector jackpots, without thread-lock, at 45cm.N torque.
  • Page 16: Ext Module (If Applicable)

    1. If EXT module connector is not used, mount the sealed connector using the supplied jackpots, without thread- lock, at 45cm.N torque. 2. If EXT module connector is wired, then PRO and EXT modules need to be assembled (see procedure below) before assembling the EXT connector jackpots.
  • Page 17: Potting Tool Installation (Pro Only)

    3.3.7 Potting tool installation (PRO only) ▶ Place the PRO module on the tool’s rods and tighten the four screws at 75cm.N torque. 3.3.8 Potting tool installation (PRO+EXT only) ▶ Place the PRO+EXT modules on the tool’s rods and tighten the four screws at 75cm.N torque...
  • Page 18: Potting Material Preparation

    Potting material preparation Zodiac Data Systems recommends using XE14-B7892 elastomer compound: 1. Mix in equal proportions the two components : □ PRO: 15g of A and 15g of B □ PRO+EXT: 30g of A and 30g of B CAUTION! Once mixed, compound must be used within one hour.
  • Page 19: Expected Result

    Choose a cable with a wire gauge between 24 et 28 AWG eZ software installation eZ software is the mission configuration & control software intended to configure, monitor and control PRO/EXT modules. Refer to RD3 to install and setup this software.
  • Page 20 PRO/EXT — User’s Manual...
  • Page 21: Operation

    PSS apply to module positions 9 to 16 Troubleshooting and status The PRO and EXT modules are purely passive and do not communicate with the CPU of the DAU. Hence, no status is available for these modules. MUT300082E1R1 — 02 – 2017...
  • Page 22 Troubleshooting and status PRO/EXT — User’s Manual...
  • Page 23: Connectors

    5. CONNECTORS Introduction The pin-out of all connectors of the PRO/EXT is fully user-defined. Input/Output connector Signal name Signal name Signal name Signal name User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined User-defined...
  • Page 24 Input/Output connector PRO/EXT — User’s Manual...
  • Page 25: Maintenance And Service

    Introduction This section provides maintenance information (Repair and disassembly procedures are not covered). The user should refer to the ZODIAC DATA SYSTEMS service representative for assistance in repair and disassembly. Maintenance No preventive maintenance is required on the PRO/EXT module to ensure optimum overall performance.
  • Page 26 Service PRO/EXT — User’s Manual...
  • Page 27: Glossary

    7. GLOSSARY Acronym Description Amperes American Wire Gauge Configuration Data Acquisition Unit Direct Current Electro-Magnetic Compatibility Ground Hardware Line Replaceable Unit MGND Mechanical Ground MTBF Mean Time Between Failure Not Applicable Part Number. Serial Number. Software To Be Defined Volt Watt MUT300082E1R1 —...
  • Page 28 PRO/EXT — User’s Manual...
  • Page 29 Notes:...
  • Page 30 5, Avenue des Andes - CS 90101 91978 COURTABOEUF CEDEX - FRANCE Tel.: + 33 - 1 6982 7800 Web: http://www.zodiacaerospace.com | Contact: isite@zodiacaerospace.com...

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