ESAB CIGWELD WeldSkill Operating Manual
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ESAB CIGWELD WeldSkill Operating Manual

ESAB CIGWELD WeldSkill Operating Manual

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P/N: 454337
Version No: AA
Issue Date: 09-12-2019
Manual No: 0-5582

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Summary of Contents for ESAB CIGWELD WeldSkill

  • Page 1 P/N: 454337 Version No: AA Issue Date: 09-12-2019 Manual No: 0-5582...
  • Page 2 The Brand of Choice for Contractors and Fabricators Worldwide. CIGWELD is a Market Leading Brand of Arc Welding Products for ESAB. We are a mainline supplier to major welding industry sectors in the Asia Pacific and emerging global markets including; Manufacturing, Construction, Mining, Automotive, Engineering, Rural and DIY.
  • Page 3 WARNINGS Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment. While the information contained in this Manual represents the Manufacturer’s best judgement, the Manufacturer assumes no liability for its use. Auto-Darkening Welding Helmet Instruction Manual Number 0-5582 for: WeldSkill Essential Helmet Part Number: 454337...

  • Page 4: Table Of Contents

    Table of Contents SECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ........5 1.01 Safety Instructions ....................5 1.02 Declaration of Conformity ..................7 1.03 Limited Warranty ......................8 SECTION 2: INTRODUCTION ................10 2.01 How to Use This Manual ..................10 2.02 Equipment Identification ..................10 2.03 Receipt of Equipment ....................10 SECTION 3: GENERAL INFORMATION ..............

  • Page 5: Section 1: Arc Welding Safety Instructions And Warnings

    SECTION 1: Arc Welding Safety Instructions and Warnings WARNING ARC WELDING can be hazardous. Protect yourself and others from possible serious injury or death. Keep children away. Do not lose these instructions. Read operating / instruction manual before installing, operating or servicing this product. Welding products and welding processes can cause serious injury or death, or damage to other equipment or property, if the operator does not strictly observe all safety rules and take precautionary actions.
  • Page 6 Do not use welder to thaw frozen pipes. Remove stick electrode from holder or cut off welding wire at contact tip when not in use. Flying sparks and hot metal can cause Injury. Chipping and grinding cause flying metal. As welds cool, they can throw off slag. Wear approved face shield or safety goggles.

  • Page 7: Declaration Of Conformity

    71 Gower St, Preston Victoria 3072 Australia Description of equipment: Safety Equipment. CIGWELD WeldSkill Auto-Darkening Welding Helmet. National Standard and Technical Specifications The product is designed and manufactured to a number of standards and technical requirements among them are: a. AS/NZS 1337.1:2010 Section 4 - Eye Protectors for industrial applications.

  • Page 8: Limited Warranty

    1.03 Limited Warranty LIMITED WARRANTY: CIGWELD Pty Ltd, An ESAB Brand, hereafter, “CIGWELD” warrants to customers of its authorized distributors hereafter “Purchaser” that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear within the time period applicable to the CIGWELD products as stated below, CIGWELD shall, upon notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance with CIGWELD’s...
  • Page 9 Note: • No employee, agent, or representative of CIGWELD or ESAB is authorized to change this warranty in any way or grant any other warranty, and CIGWELD/ESAB shall not be bound by any such attempt. Correction of nonconformities, in the manner and time provided herein, constitutes fulfilment of CIGWELD/ESAB’s obligations to purchaser with respect to the product.

  • Page 10: Section 2: Introduction

    SECTION 2: Introduction 2.02 Equipment Identification 2.01 How to Use This Manual The product identification number is printed on the outer shipping This Owner’s Manual usually applies to just the underlined speci- carton. Record this number for future reference. fication or part numbers listed. If none are underlined, they are all covered by this manual.

  • Page 11: Section 4: Personal Protection

    SECTION 4: Personal Protection WARNING Prior to welding check operation of the filter lens, if the lens does not darken DO NOT COMMENCE WELDING. If during welding the filter does not darken IMMEDIATELY STOP WELDING. The radiation from an electric arc during the welding process can seriously harm eyes and skin. It is essential that the following precautions be taken: When electric arc welding, it is a requirement to use a welding helmet or welding handshield that complies to a relevant stan- dard.
  • Page 12 Recommended Protective Filters for Electric Welding Description of Process Approximate range of Minimum Shade Welding Current in Amps Number of Filter(s) Manual Metal Arc Welding - covered Less than or equal to 100 electrodes (MMAW) 100 to 200 200 to 300 300 to 400 Greater than 400 Gas Metal Arc Welding (GWAW) (MIG)

  • Page 13: Section 5: Specifications

    SECTION 5: Specifications 5.01 WeldSkill Essential Auto-Darkening Filter Lens Description WeldSkill Essential Helmet Variable (Refer Note) Shade 9-13 (P/N: 454337) WeldSkill Essential Auto-Darkening 454339 Filter Lens Part Number (Note: Variable Shade 9-13 Auto-Darkening Lens Part Number 454339 is fitted to the WeldSkill Essential Helmet Product Part Number: 454337).

  • Page 14: Section 6: Harness Adjustment

    SECTION 6: Harness Adjustment Prior to use, the Welding Helmet must be adjusted for maximum comfort and protection. NOTE The Helmet should be adjusted such that it is effectively positioned over the eyes and face to ensure adequate protection and comfort whilst welding. Please refer to the Harness adjustment instructions below.

  • Page 15: Section 7: Changing Of Front Cover Lens

    SECTION 7: Changing of Front Cover Lens WARNING Do Not Use the Welding Helmet without the Front Cover Lens installed correctly in place. If the Front Cover Lens is broken, plainly worn, distorted or contaminated it should be replaced immediately with a genuine Cigweld replacement part.

  • Page 16: Section 9: Routine Maintenance & Inspection

    SECTION 9: Routine Maintenance & Inspection This equipment must be checked periodically. Defective equipment should not be used. Parts that are broken, missing, plainly worn, distorted or contaminated, should be replaced immediately. Should such repairs or replacements become necessary, it is recommended that such repairs be carried out by appropriately qualified persons approved by CIGWELD.

  • Page 17: Section 10: Spare Parts

    SECTION 10: Spare Parts WARNING Cigweld cannot be held responsible for the continuing performance of this Welding Helmet if non-genuine spare parts are used. Figure 10-1 Exploded View of WeldSkill Essential Auto-Darkening Welding Helmet SPARE PARTS − WELDSKILL ESSENTIAL WELDING HELMET Item No Part Number Description...

  • Page 18: Section 11: Basic Troubleshooting

    SECTION 11: Basic Troubleshooting FAULT CAUSE REMEDY The Filter Lens does not A. WeldSkill Essential Helmet Internal The Internal Battery is not replaceable. operate. Battery is discharged. Do not attempt to open the filter lens. B. Filter Lens is faulty. Replace the Filter Lens.
  • Page 19 This Page Intentionally Blank. 0-5582...
  • Page 20 CIGWELD Pty Ltd Singapore - Malaysia - Indonesia - CIGWELD An ESAB Brand ESAB Asia Pacific No 14 Jalan Teknologi 3/1 JI. Pulogadung No. 45 71 Gower Street, Preston VIC 3072 Australia 38 Joo Koon Circle Selangor Science Park 1...

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