Emerson Keystone OM9 - EPI2 Installation, Operation And Maintenance Manual
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Emerson Keystone OM9 - EPI2 Installation, Operation And Maintenance Manual

Profibus dpv1 interface
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Installation, Operation and Maintenance Manual
VCIOM-01493-EN Rev. 0
May 2022
Keystone OM9 - EPI2
Profibus DPV1 Interface

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Summary of Contents for Emerson Keystone OM9 - EPI2

  • Page 1 Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 Keystone OM9 - EPI2 Profibus DPV1 Interface...
  • Page 2 Notes Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 This page is intentionally left blank...

  • Page 3: Table Of Contents

    Installation, Operation and Maintenance Manual Table of Contents VCIOM-01493-EN Rev. 0 May 2022 Table of Contents Section 1: Optional Module 9: Profibus DPV1 Interface Optional Module 9: Profibus DPV1 Interface ............1 Section 2: Operation and Storage Operation and Storage .................... 3 Section 3: Distinguish Old/New Models Distinguish Old/New Models ...................
  • Page 4 Table of Contents Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 10: Data Exchange During Parameterization Data Exchange During Parameterization ............... 25 Section 11: Data Exchange Mode 11.1 Cyclic Communications DPV0 ..............28 11.1.1 Output Data ..................28 11.1.2 Input Data ..................

  • Page 5: Section 1: Optional Module 9: Profibus Dpv1 Interface

    WARNING Repair work, other than operations outlined in this manual, is strictly reserved to qualified Emerson personnel or to personnel authorized by the company itself. Optional Module 9: Profibus DPV1 Interface...
  • Page 6 Section 1: Optional Module 9: Profibus DPV1 Interface Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 NOTE: Based on the Wiring Diagram printed on the board (i.e., DE5687R00E or DE5687R00G and subsequent), the board may have a soldered jumper or a dip switch on the Profibus Termination.

  • Page 7: Section 2: Operation And Storage

    Installation, Operation and Maintenance Manual Section 2: Operation and Storage VCIOM-01493-EN Rev. 0 May 2022 Section 2: Operation and Storage The module is designed to work and to be stored in the same environment as the actuator. Operation and Storage...

  • Page 8: Section 3: Distinguish Old/New Models

    Section 3: Distinguish Old/New Models Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 3: Distinguish Old/New Models It is important to distinguish between EPI2 old models and the new ones. To install the board on base actuator, in fact, it is necessary to choose the correct mechanical parts from the kit.
  • Page 9 Installation, Operation and Maintenance Manual Section 3: Distinguish Old/New Models VCIOM-01493-EN Rev. 0 May 2022 Figure 5 Example of EPI2 old version (heatsink present) Figure 6 Example of EPI2 old version (heatsink not present) Distinguish Old/New Models...

  • Page 10: Section 4: Installation

    Section 4: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 4: Installation To assemble the OM9 into the EPI2 actuator, proceed as follows: • Ensure that all the parts received with the OM9 are available as described in paragraph optional kits.

  • Page 11: Assembling Procedure For Models 63-125 Nm Old Version (Us Or Non-Us Market)

    Installation, Operation and Maintenance Manual Section 4: Installation VCIOM-01493-EN Rev. 0 May 2022 Assembling Procedure for Models 63-125 Nm Old Version (US or Non-US Market) • Detect the black cable required for the OM9 which is already included in the basic actuator, see Figure 9.
  • Page 12 Section 4: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 • Unscrew the 3 screws, see Figure 11: 3 pcs M3x10. Figure 11 screw • Tighten the 3 metal spacers, see Figure 12. Figure 12 spacer • Connect OM9 flat cable to connector J8 on the logic board, see Figure 13.
  • Page 13 Installation, Operation and Maintenance Manual Section 4: Installation VCIOM-01493-EN Rev. 0 May 2022 • Place the OM9 card onto the spacer and tighten the 4 screws, see Figure 14. Figure 14 screw • Connect the 8-pin connector to connector J3 on OM9, see Figure 15. Figure 15 Installation...

  • Page 14: Assembling Procedure For Models 250-500-1000-2000 Nm Old Version (Us Or Non-Us Market)

    Section 4: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Assembling Procedure for Models 250-500-1000-2000 Nm Old Version (US or Non-US Market) • Detect the black cable required for the OM9 which is already included in the basic actuator;...
  • Page 15 Installation, Operation and Maintenance Manual Section 4: Installation VCIOM-01493-EN Rev. 0 May 2022 • Connect OM9 flat cable to connector on the logic board, see Figure 18. Figure 18 • Place the OM9 card onto the heatsink spacers and tighten the 4 screws; assemble local mechanical indicator, see Figure 19.

  • Page 16: Assembling Procedure For Models 63-125 Nm New Version (Us Or Non-Us Market)

    Section 4: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Assembling Procedure for Models 63-125 Nm New Version (US or Non-US Market) • Detect the black cable required for the OM9 which is already included in the basic actuator, see Figure 21.
  • Page 17 Installation, Operation and Maintenance Manual Section 4: Installation VCIOM-01493-EN Rev. 0 May 2022 • Unscrew the 3 screws, see Figure 23. Figure 23 screw • Tighten the 3 metal spacers; insert the plastic spacer, see Figure 24. Figure 24 plastic spacer metal spacer •...
  • Page 18 Section 4: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 • Place the OM9 card onto the spacers and tighten the 3 screws, see Figure 26. Figure 26 M3x8 screw • Connect the 8-pin connector to connector J3 on OM9, see Figure 27. Figure 27 Installation...

  • Page 19: Assembling Procedure For Models 250-500-1000-2000 Nm New Version (Us Or Non-Us Market)

    Installation, Operation and Maintenance Manual Section 4: Installation VCIOM-01493-EN Rev. 0 May 2022 Assembling Procedure for Models 250-500-1000-2000 Nm New Version (US or Non-US Market) • Detect the black cable required for the OM9 which is already included in the basic actuator;...
  • Page 20 Section 4: Installation Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 • Disassemble the local mechanical indicator and connect the OM9 flat cable to the connector on the logic board, see Figure 31. Figure 31 • Place the OM9 card onto the spacers and tighten the 4 screws; assemble the local mechanical indicator, see Figure 32.

  • Page 21: Section 5: Communication Features

    Section 5: Communication Features Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 Section 5: Communication Features Communication protocol Profibus DP according to EN 50170 Network topology Line (bus) structure. With repeaters, tree structures can also be realized Transmission medium Twisted, screened copper cable according to EN 50170 Data rate...

  • Page 22: Section 6: Epi2 Dpv1 Interface

    Section 6: EPI2 DVP1 Interface Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 6: EPI2 DPV1 Interface The module consists of a single PCB that is installed inside the actuator housing. It is connected to the EPI2 base card via a flat cable. The internal wiring connects the Profibus data lines to the actuator terminal board.

  • Page 23: Wiring Diagram

    Installation, Operation and Maintenance Manual Section 6: EPI2 DVP1 Interface VCIOM-01493-EN Rev. 0 May 2022 Wiring Diagram The EPI2 DPV1 interface is connected to the actuator terminal board as shown in Figure 35. Figure 35 Optional module - Profibus interface Connector H DX-P Shield...

  • Page 24: Section 7: Profibus Dp Description

    Section 7: Profibus DP Description Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 7: Profibus DP Description Profibus is a vendor-independent, open fieldbus standard used in a wide range of applications in process automation. Vendor independence and openness are ensured by the international standards EN 50170 and EN 50254.

  • Page 25: Section 8: Rs485 Transmission Mode

    Section 8: RS485 Transmission Mode Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 Section 8: RS485 Transmission Mode The EPI2 DPV1 interface uses a half duplex, multidrop, serial RS485 communication line. The module communicates with the masters via its RS485 interface and the transmission media consists of a shielded twisted pair cable.
  • Page 26 Section 8: RS485 Transmission Mode Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Figure 36 VP (5 V DC) Device 1 Device 2 390 ohm RxD/TxD-P RxD/TxD-P Data line RxD/TxD-N RxD/TxD-N 220 ohm Data line Shielding DGND DGND 390 ohm DGND Cable...

  • Page 27: Epi2 Dpv1 Interface Power-Up

    Installation, Operation and Maintenance Manual Section 9: EPI2 DVP1 Power-Up VCIOM-01493-EN Rev. 0 May 2022 Section 9: EPI2 DPV1 Interface Power-Up The EPI2 DPV1 interface takes its electrical supply from the actuator power supply module. The RS485 bus transceiver is isolated from the actuator electronics. Also, the voltage supply of the bus termination is isolated.
  • Page 28 Section 9: EPI2 DVP1 Power-Up Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Consistent is an attribute that specify the capability of the module to maintains data consistency over the entire data length. In this way, the data will not change during the reading by the Profibus DP-Master.

  • Page 29: Section 10: Data Exchange During Parameterization

    Section 10: Data Exchange During Parameterization Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 Section 10: Data Exchange During Parameterization The following data is sent to the EPI2 DPV1 interface: Table 2. Byte Name Type Range Default Reserved DPV1 Reserved DPV1 Reserved DPV1 Close...
  • Page 30 Section 10: Data Exchange During Parameterization Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 It should be noticed that every time that Profibus communication is established, the parameterization string will be sent to the device writing the parameters to the set up values.
  • Page 31 Section 10: Data Exchange During Parameterization Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 Byte 8 Closing direction This byte defines the closing direction of the motor. Value: 0: CW – clockwise (default value) 1: CCW – counter clockwise Byte 9 Opening speed set This byte defines the speed of the motor when opening.

  • Page 32: Section 11: Data Exchange Mode

    Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 11: Data Exchange Mode The following paragraph describes the input and output messages of EPI2 DPV1 interface when working in “data exchange mode” for “cyclic data” and “acyclic data”. In all cases, it is called “input signal”...

  • Page 33: Input Data

    Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode VCIOM-01493-EN Rev. 0 May 2022 Table 5. Command Description Position When this bit is set to 1, an open command is issued to the actuator. The open command is maintained for all the duration on the Associated to output data Open command movement since the receiving of the bus...
  • Page 34 Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Table 8. Command Description Position Fully open The fully open indication is set to 1 when the Associated to input data EPI2 actuator is at fully open position. This Module 1/3 or Module indication reflects the status of the open limit 2/4, Byte 0;...

  • Page 35: Positioning Algorithm

    Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode VCIOM-01493-EN Rev. 0 May 2022 11.1.3 Positioning Algorithm A positioning algorithm (position closed loop control) is implemented on the EPI2 DPV1 interface card. Positioning function compares the position received from the base card with the position request received from the bus.
  • Page 36 Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 The diagnostic message implemented by EPI2_DPV1 has the following structure: Octet 1 Octet 2 Octet 3 Standard diagnostic block 6 octets Octet 4 Octet 5 Octet 6 Type IRD, length Identifier related diagnostic block...
  • Page 37 Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode VCIOM-01493-EN Rev. 0 May 2022 Octet 2 Bit0 Diag.Pm_Req (1) = Slave has to be re-parameterized Diag.Stat_Diag (1) = During start-up phase slave not able to provide valid diagnosis data (1) = Fixed at 1 Diag.WD_On (1) = Threshold monitoring activated...
  • Page 38 Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Octet 8 Bit0 Identifier_Diagnosis_Data_Array Identifier_Diagnosis_Entry_1 (0) = Module 1 has no diagnosis data (1) = Module 1 has diagnosis data Identifier_Diagnosis_Entry_2 (0) = Module 2 has no diagnosis data (1) = Module 2 has diagnosis data Identifier_Diagnosis_Entry_3...
  • Page 39 Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode VCIOM-01493-EN Rev. 0 May 2022 Octet 14 Bit0 Status_Data_Description (1) = Jammed valve (1) = Hardware error (1) = Position Sensor Failure (1) = HI-HI Temperature (1) = Local Configuration in Progress (1) = Reserved (1) = Reserved (1) = Reserved...

  • Page 40: Acyclic Communication Dpv1

    Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 • Jammed Valve This bit is set when the actuator detects a jammed valve condition. The diagnostic indication is cleared by a command in the opposite direction. •...

  • Page 41: Name Plate

    Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode VCIOM-01493-EN Rev. 0 May 2022 11.2.1 Name Plate Table 12. Slot 0, index 0, length 12 bytes - read only: actuator serial number Byte Name Range 0-11 Actuator serial number 12 bytes String Table 13.

  • Page 42: General Data

    Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 11.2.2 General Data Table 16. Slot 1, index 0, length 3 bytes - read only: general data about current working condition Byte Name Range Fully open position Opening Closing Actuator moving...

  • Page 43: Actuator Configuration

    Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode VCIOM-01493-EN Rev. 0 May 2022 11.2.3 Actuator Configuration Table 19. Slot 2, index 0, length 4 bytes - read and write: torque and speed set Byte Name Range Min. Opening speed set 1 byte Max.
  • Page 44 Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Table 21. Slot 2, index 2, length 6 bytes - read only: general configuration Byte Name Range 1 byte LSB first Storage format 1 byte MSB first Closing direction 1 byte...

  • Page 45: Section 12: Local Settings

    Installation, Operation and Maintenance Manual Section 12: Local Settings VCIOM-01493-EN Rev. 0 May 2022 Section 12: Local Settings The EPI2 DPV1 board is equipped with a set of switches to allow the operator to configure the Profibus address. Furthermore, two soldering pads are available to connect the Profibus termination circuit to be used in case that the external termination is not available.

  • Page 46: Profibus Termination On Board Code De5687R00E

    Section 12: Local Settings Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Figure 40 12.2 Profibus Termination On Board Code DE5687R00E On board termination is located on the side of the EPI2 DPV1 module as shown in Figures 41 and 42. The termination is activated by two soldering paths indicated with JP12 and JP13.

  • Page 47: Profibus Termination On Board Code De5687R00G And Subsequent

    Installation, Operation and Maintenance Manual Section 12: Local Settings VCIOM-01493-EN Rev. 0 May 2022 To activate the on board termination, both the soldering paths must be closed as indicated. Figure 42 12.3 Profibus Termination On Board Code DE5687R00G and Subsequent On board termination is done through the dip switch located on the board as shown in Figure 43.

  • Page 48: Section 13: Gsd File

    Section 13: GSD File Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 13: GSD File ; GSD-File for F02 EPI2 Biffi Italia s.r.l. ; Author: C.Doglio ; Date: 20.07.05 ; File: F02_09E3.GSD rev.0.0 ;============================================== ========== ; #Profibus_DP ;...
  • Page 49 Section 13: GSD File Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 Text definition 5 PrmText=5 Text(0)=’GREEN lit when OPEN’ Text(1)=’RED lit when OPEN ‘ EndPrmText ;Text definition 6 PrmText=6 Text(0)=’CW’ Text(1)=’CCW’ EndPrmText ; Ext-User-Prm-Data-Def-List: ExtUserPrmData=1 ‘Storage Format’ Unsigned8 0 0-1 Prm_Text_Ref=1 EndExtUserPrmData...
  • Page 50 Section 13: GSD File Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Unsigned8 50 0-100 EndExtUserPrmData ExtUserPrmData=5 ‘Closing direction’ Unsigned8 0 0-1 Prm_Text_Ref=6 EndExtUserPrmData ExtUserPrmData=6 ‘Opening speed set’ Unsigned8 7 0-9 EndExtUserPrmData ExtUserPrmData=7 ‘Closing speed set’ Unsigned8 7 0-9 EndExtUserPrmData ExtUserPrmData=8 ‘Opening Torque set’...
  • Page 51 Section 13: GSD File Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 ; Unit definition list: GSD_Revision=4 Vendor_Name=’Biffi Italia srl’ Model_Name=’F02 EPI2 DPV1’ Revision=’Release 0.0’ Ident_Number=0x09E3 Protocol_Ident=0 Station_Type=0 Hardware_Release=’Hardware Release DE5687 rev.0.0’ Software_Release=’Software Release SW=0.00’ 9.6_supp=1 19.2_supp=1 45.45_supp=1 93.75_supp=1 187.5_supp=1 500_supp=1...
  • Page 52 Section 13: GSD File Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 ; Slave-Specification: Freeze_Mode_supp=1 Sync_Mode_supp=1 Auto_Baud_supp=1 Set_Slave_Add_supp=0 Min_Slave_Intervall=1 Max_Diag_Data_Len=16 Slave_Family=0 Fail_Safe=1 ; UserPrmData: Length and Preset: User_Prm_Data_Len=16 User_Prm_Data=0x00,0x00,0x00,\ ;0-2 Reserved DPV1 0x00, \ ;3- Storage Format 0x00, \ ;4 -Fail Safe action 0x04, \ ;5 -Delay before Fail Safe 0x32, \ ;6 -Safe position 0x0f, \ ;7 -Dead band...
  • Page 53 Section 13: GSD File Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 Max_User_Prm_Data_Len=16 Ext_User_Prm_Data_Const(0)=0 Ext_User_Prm_Data_Const(1)=0 Ext_User_Prm_Data_Const(2)=0 Ext_User_Prm_Data_Ref(3)=1 Ext_User_Prm_Data_Ref(4)=2 Ext_User_Prm_Data_Ref(5)=3 Ext_User_Prm_Data_Ref(6)=4 Ext_User_Prm_Data_Ref(7)=12 Ext_User_Prm_Data_Ref(8)=5 Ext_User_Prm_Data_Ref(9)=6 Ext_User_Prm_Data_Ref(10)=7 Ext_User_Prm_Data_Ref(11)=8 Ext_User_Prm_Data_Ref(12)=9 Ext_User_Prm_Data_Ref(13)=10 Ext_User_Prm_Data_Ref(14)=11 Ext_User_Prm_Data_Ref(15)=13 Modular_Station=1 Max_Module=1 Max_Input_Len=6 Max_Output_Len=4 Max_Data_Len=10 GSD File...
  • Page 54 Section 13: GSD File Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 ; Slave-Specification: DPV1_Slave=1 C1_Read_Write_supp=0 C2_Read_Write_supp=1 C2_Max_Data_Len=240 C2_Response_Timeout=100 C2_Read_Write_required=0 C2_Max_Count_Channels=3 Max_Initiate_PDU_Length=72 Diagnostic_Alarm_supp=0 Process_Alarm_supp=0 Pull_Plug_Alarm_supp=0 Status_Alarm_supp=0 Update_Alarm_supp=0 Manufacturer_Specific_Alarm_supp=0 Extra_Alarm_SAP_supp=0 Alarm_Sequence_Mode_Count=0 Alarm_Type_Mode_supp=0 Diagnostic_Alarm_required=0 Process_Alarm_required=0 Pull_Plug_Alarm_required=0 Status_Alarm_required=0 Update_Alarm_required=0 Manufacturer_Specific_Alarm_required=0 DPV1_Data_Types=0 WD_Base_1ms_supp=1 Check_Cfg_Mode=0 GSD File...
  • Page 55 Section 13: GSD File Installation, Operation and Maintenance Manual VCIOM-01493-EN Rev. 0 May 2022 ;Device related Diagnosis Unit_Diag_Bit(24)=’Not Operative Open’ Unit_Diag_Bit(25)=’Not Operative Close’ Unit_Diag_Bit(26)=’Power Fail Alarm’ Unit_Diag_Bit(27)=’HI-HI Torque in Opening’ Unit_Diag_Bit(28)=’HI-HI Torque in Closing’ Unit_Diag_Bit(29)=’Stroke Limit Alarm’ Unit_Diag_Bit(30)=’Local Control Alarm’ Unit_Diag_Bit(31)=’Motor Direction Alarm’...

  • Page 56: Section 14: Bluetooth Communication Module

    Section 14: Bluetooth Communication Module Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 14: Bluetooth Communication Module The OM9 module is provided with integrated Bluetooth module. In www.biffi.it, you can download AManager program to modify each settings by integrated Bluetooth module. After installation of AManager program, please click on “Operations”...

  • Page 57: Section 15: Profibus Certificate

    Installation, Operation and Maintenance Manual Section 15: Profibus Certificate VCIOM-01493-EN Rev. 0 May 2022 Section 15: Profibus Certificate Profibus Certificate...

  • Page 58: Section 16: Optional Kits

    Section 16: Optional Kits Installation, Operation and Maintenance Manual May 2022 VCIOM-01493-EN Rev. 0 Section 16: Optional Kits The OM9 kit consists of the following parts, see Figure 44. • OM9 Profibus DPV1 Interface module • 3 pcs metal spacers •...
  • Page 59 Installation, Operation and Maintenance Manual Section 16: Optional Kits VCIOM-01493-EN Rev. 0 May 2022 Table 24. EPI2 cross reference table US market Actuator model E006-E013 E025-E171 E006-E013 E025-E171 Product coding chart digit X7X8 0 - 4 0 - 4 L - H L - H 1-PHASE Product coding...
  • Page 60 P. R. China Székesfehérvár 8000 T +86 22 8212 3300 Hungary The Emerson logo is a trademark and service mark of Emerson Electric Co. T +36 22 53 09 50 Keystone is a mark of one of the Emerson family of companies.

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