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MBM iBOOKLET Service Manual

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Ver. A_1
Service Manual
MBM
iBOOKLET
Oct. 24, 2016
MBM Corporation

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Summary of Contents for MBM iBOOKLET

  • Page 1 Ver. A_1 Service Manual iBOOKLET Oct. 24, 2016 MBM Corporation...

  • Page 2: Table Of Contents

    Introduction Thank you for purchasing the iBOOKLET. The iBOOKLET is a tabletop booklet maker. Its major features include: - Comfort in operation supported by touch-type switches. - Support for two clinching methods to make a wide variety of booklets - Automated or manual booklet making is possible only by selecting paper size.
  • Page 3 3-26 Replacing the Wind-Up Roller .................. 43 4. Adjusting the Program ...................... 46 4-1 Maintenance Mode ...................... 46 4-2 Installing Program Writing Software ................48 4-3 Upgrading the Program ....................52...
  • Page 4 Safety Precautions *The repair of a product that is damaged or malfunctions because of failure to follow the instructions in this manual may not be free of charge, even during the warranty period. Notes on Installation Do not install the product at a place where there is alcohol, thinner or other Warning volatile substances, or an open flame.

  • Page 5: Troubleshooting

    1. Troubleshooting If the adjustment or replacement of a component is required, refer to the Service Manual and ensure that it will be performed by a qualified person. List of Items Item Remedial Measures and Reference 1. Trouble with Staples 1.
  • Page 6 1. Refill staples. (2) E02 is displayed. 2. Check the staple level sensor. -> 3-4. Replacing the Staple Level Sensor* 1. Remove paper. (3) E03 is displayed. 2. Check the paper sensor. -> 3-18. Replacing the Paper Sensor* 1. Press the START key to see if the product is restored.

  • Page 7: Descriptions Of Different Types Of Screws

    2. Descriptions of Different Types of Screws Shapes of Different Types of Screws Washer-Equipped Screw Washer-Equipped Small Pan Head Small Countersunk Screw (small) (NC) (medium) (NB) Screw (M) Head Screw (S) Inner Hexagonal Hole Small Flat Head Truss Head Small Slotted Flat Screw (F) Screw (TR) Screw (HS)

  • Page 8: Replacing Components

    3. Replacing Components 3-1 Replacing the Outer Covers 424 [Inside Cover R] 407 [Guide Cover R] 2-S3x6 503 [Company Logo Sticker] 504 [Paper Size Sticker] 403 [Upper Cover R] (Trace the injection through the gate on the right side) 2-E3 [Power Switch Sticker] 2 pieces 3-NB3x8...

  • Page 9: Replacing The Stapler Units

    List of Components Name Qty. Front Cover Rear Cover Upper Cover R Upper Cover L Side Cover R Side Cover L Guide Cover R Inside Cover F Inside Cover R Sensor Plate Power Switch Sticker Paper Size Sticker Company Logo Sticker NB3x6 Washer-Equipped Screw (medium)

  • Page 10: Replacing The Knock Pin

    3-3 Replacing the Knock Pin 1. Following the steps in 3.2 Replacing the Stapler Units, remove the stapler unit. 2. Remove the knock pin. 225 [Knock Pin] 01-001 [Stapler Unit] 3. After the replacement, take the reverse steps to reassemble the product. List of Components Name Qty.

  • Page 11: Dissembling And Reassembling A Stapler Unit (Removing The Staples That Are Stuck)

    3-5 Dissembling and Reassembling a Stapler Unit (Removing the staples that are stuck) 1. Following the steps in 3-4 Replacing the Staple Level Sensor, remove the sensor. 2. Remove the four hexagonal hole screws. 4-HS3x6 3. After disassembly, remove all the staples. 4-HS3x6 221 [Base Block] [Plate]...

  • Page 12: Adjusting The Stapler Unit Head

    3-6 Adjusting the Stapler Unit Head 1. Following the steps in 3-4 Replacing the Staple Level Sensor, remove the sensor. 2. Unfasten the small flat head screw to loosen the tension spring inside, and then insert the knock pin from the opposite site. F3x12 225 [Knock Pin] 3.
  • Page 13 5. After the adjustment, take the reverse steps to reassemble the product. Creation of a jig from a wire will make it easy to attach the slider tension spring. Fasten the small flat head screw to the half An example of a jig of the depth, and catch the spring using the jig.

  • Page 14: Replacing And Cleaning Clincher Pieces

    3-7 Replacing and Cleaning Clincher Pieces <Replacing Clincher Pieces> 1. Power the product on and switch the clincher mode to Loop. Then power the product off. 2. Unfasten the screws to remove pieces. 5 pieces of 275 5 pieces of 2- S3x4 3.

  • Page 15: Adjusting The Clincher Position

    3-8 Adjusting the Clincher Position 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover and the rear cover. 2. Unfasten four screws to remove the reinforcement S. (Perform the same process on the rear side.) 413 [Reinforcement S] 4-NC3x6 3.

  • Page 16: Adjusting The Cushion Piece

    4. Power the product on and conduct a clinching trial to check the status of the staple. Repeat Step 3 until the staple is properly clinched. After completion of the adjustment, refasten the hexagonal hole screws. Note that fastening them too tightly can deform the metal plate. Adjusting the front-rear position of the clincher piece Paper...
  • Page 17 3. Unfasten the screws on the back side of the paper feeder to remove the cushion piece. 427 [Spring] 426 [Cushion Piece] 429 [Spacer] F3x12 430 [Washer] F3x12 4. After the adjustment, take the reverse steps to reassemble the product. Catch the spring on 426 [Cushion Piece] this screw.

  • Page 18: Adjusting The Belt Tension

    3-10 Adjusting the Belt Tension 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover, the side cover L and the side cover R. 2. Unfasten three screws to remove the lower bracket. (Perform the same process on the opposite side.) 411 [Lower Bracket], 3-M3x6 3.
  • Page 19 5. For adjusting the tension of the timing belt, fix the bracket on the paper feed motor side at the center, and adjust the position of the bracket on the opposite side and fix it at the position where the timing belt is tense. (If it is necessary to apply force to manually move the paper feeder, the tension level is too high and needs to be lowered.) 299 [Timing Belt]...

  • Page 20: Replacing The Circuit Board

    3-11 Replacing the Circuit Board 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover. 2. Unfasten eight screws to remove the circuit board. 501-1 [Control Panel (metric)] or 501-2 [Control Panel (inches)] 101 [Circuit Board], 8-F3x6 3.

  • Page 21: Replacing The Control Panel

    3-12 Replacing the Control Panel 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover. 2. Slowly remove the control panel from the circuit board. 501-1 [Control Panel (metric)] or 501-2 [Control Panel (inches)] 101 [Circuit Board] 3.

  • Page 22: Replacing A Joint Arm

    3-13 Replacing a Joint Arm 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover and the rear cover. 2. Following the steps in 3-11 Replacing the Circuit Board, remove the circuit board. 3. Following the steps in 3-1 Replacing the Stapler Unit, remove the stapler unit. 4.
  • Page 23 6. After the replacement, take the reverse steps to reassemble the product. Perform a clinching trial. If there is any problem with the shape of the staple, adjust the left- right position at which the joint arm is attached and repeat it until the problem is resolved. Loosen the left and right hexagonal hole screws to adjust the position.

  • Page 24: Replacing The Power Supply Unit

    3-14 Replacing the Power Supply Unit 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover and the side cover R. 2. Unfasten four screws to remove the main unit bottom plate. 206 [Main Unit Bottom Plate] 4-M4x8 3.

  • Page 25: Replacing The Inlet

    3-15 Replacing the Inlet 1. Following the steps in 3-1 Replacing the Outer Covers, remove the rear cover. 2. Remove the wiring from the inlet. White Green/ Yellow Black Three Connection to the Inlet Terminals cables Green/ Color Black White Yellow 118 [Inlet] Terminal...

  • Page 26: Replacing The Switch Unit

    3-16 Replacing the Switch Unit 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover and the side cover R. 2. Disconnect the black and white cables of the switch unit from the power supply unit and the inlet. 115 [Power White Supply Unit...

  • Page 27: Replacing The Cover Switch

    3-17 Replacing the Cover Switch 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover. 2. Disconnect connector J18 from the circuit board. Connector コネクタ 3. Cut the cable tie that binds cable J18 to remove the spiral tube. Cable Tie Spiral Tube 4.
  • Page 28 6. After the replacement, take the reverse steps to reassemble the product. Power the product on to check if the switch operates without fail when the cover is slowly closed. Fix with the screw pushed upwards. List of Components Name Qty.

  • Page 29: Replacing The Paper Sensor

    3-18 Replacing the Paper Sensor 1. Following the steps in 3-1 Replacing the Outer Covers, remove the side cover L. 2. Unfasten four screws to remove the main unit bottom plate. [Main Unit Bottom Plate], 4-M4x8 3. Following the steps in 3-9 Replacing the Cushion Piece, remove the cushion piece. 4.
  • Page 30 6. After the replacement, take the reverse steps to reassemble the product. When attaching the connector to the sensor, be careful not to bend the pin. 291 [Slider] [Top Plate] 334 [Slider] Notch Mount the slider. Push the slide, the ball bearings, and the screw (Pay attention to its orientation.) towards the top plate.

  • Page 31: Replacing Sensors

    3-19 Replacing Sensors 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover, and the side cover R. 2. Remove sensors. Replacing the Push-Up (Upper) Sensor and Stapler (Lower) Sensor (1) Unfasten two screws to remove the plate. 245 [Plate] 2-NC3x6 At the time of reassembly, fasten it in...
  • Page 32 Replacing the Paper Feed Sensor (1) Unfasten four screws to remove the main unit bottom plate. 206 [Main Unit Bottom Plate] 4-M4x8 (2) Remove the paper feed sensor. Push the from the front side to remove it. Paper Feed Sensor (102 [Sensor]) Connect Cable J1 3.

  • Page 33: Replacing The Stapler Motor

    3-20 Replacing the Stapler Motor 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover. and the side cover R. 2. Unfasten four screws to remove the main unit bottom plate. 206 [Main Unit Bottom Plate] 4-M4x8 3.
  • Page 34 5. Unfasten two sets of screws to remove the gear. Then unfasten four screws to remove the motor. 4-NC4x15 248 [Drive Gear] 2-SS5x5 110 [Stapler Motor] Use grease at NLGI No.2. (AZ’s DS768 is 6. After the replacement, take the reverse steps to reassemble the product. recommended.) Apply 507 [Lithium Grease] onto all of the gears 12-LW4...

  • Page 35: Replacing The Wind-Up Motor

    3-21 Replacing the Wind-Up Motor 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover, and the side cover R. 2. Disconnect connector J4 from the circuit board. Connector J4 3. Cut the cable tie that binds cable J4 from the motor to the circuit board. Cable Tie 4.
  • Page 36 5. Remove the gear fixing plate. 270 [Gear Fixing Plate] At the time of reassembly, pay attention to the orientation of its two sides. Some gear fixing plates are shaped like this. 6. Unfasten the screws to remove the wind-up motor. [Wind-Up Motor] 6-NC3x6 7.

  • Page 37: Replacing The Clincher Motor

    3-22 Replacing the Clincher Motor 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover, and the side cover R. 2. Disconnect connector J3 from the circuit board. Connector J3 3. Cut the cable tie that binds cable J3 from the motor to the circuit board. Cable Tie 4.

  • Page 38: Replacing The Paper Feed Motor

    3-23 Replacing the Paper Feed Motor 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover, and the side cover R. 2. Disconnect connector J5 from the circuit board. Connector J5 3. Cut the cable tie that binds cable J5 from the motor to the circuit board. Cable Tie 4.
  • Page 39 6. After the replacement, take the reverse steps to reassemble the product. For adjustment of the timing belt, refer to 3-10 Adjusting the Belt Tension. List of Components Name Qty. Paper Feed Motor Bracket S3x8 Small Countersunk Head Screw Spring Washer Flat Washer (medium) NC3x5 Washer-Equipped Screw (small)

  • Page 40: Replacing The Timing Belt

    3-24 Replacing the Timing Belt 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover, the side cover L, and the side cover R. 2. Unfasten three screws to remove the lower bracket. (Perform the same process on the opposite side.) 411 [Lower Bracket], 3-M3x6 3.
  • Page 41 6. Unfasten two screws to remove the bracket from the top plate. Then remove the E-shaped ring from the bracket to remove the timing belt. 210 [Top Plate] 294 [Bracket] 299 [Timing Belt] 2-M4x8 7. After the replacement, take the reverse steps to reassemble the product. After fixing the paper feed motor at the center of the hole, follow the steps in 3-10 Adjusting the Belt Tension to adjust the tension of the belt.

  • Page 42: Detaching The Cover For Removing Paper

    3-25 Detaching the Cover for Removing Paper 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover and the rear cover. 2. Lift up the upper cover R and the paper guide R at the same time to remove them. 403 [Upper Cover R], 416 [Paper Guide R] 3.

  • Page 43: Replacing The Wind-Up Roller

    3-26 Replacing the Wind-Up Roller 1. Following the steps in 3-1 Replacing the Outer Covers, remove the front cover, the rear cover, the side cover L, and the side cover R. 2. Following the steps in 3-11 Replacing the Circuit Board, remove the circuit board. 3.
  • Page 44 6. Unfasten four screws to remove the cover L and the upper cover L together. 404 [Upper Cover L] 4-NC3x6 417 [Cover L] 7. Unfasten four screws to remove the paper guide L. 414 [Paper Guide L] 4-NC3x6 (On the back side of the metal plate) 8.
  • Page 45 10. Remove different components from the wind-up rollers. Two pieces of 260 [Wind-Up Roller] 2-E6 266 [Spring] Perform the same process on the opposite side. Two pieces of 16 [Collar] 11. After the replacement, take the reverse steps to reassemble the product. Apply 506 [Plastic Grease] onto five positions on the gears.

  • Page 46: Adjusting The Program

    4. Adjusting the Program AUTO MANUAL Descriptions of Keys on the Control Panel DOWN CORNER FONLY F&S 4-1 Maintenance Mode Switching to the Maintenance Mode (1) Power the product off. (2) Just after powering it on, press the [+], [-], [AUTO], and [MANUAL] keys at the same time. (3) Together with the beep, the version number will be displayed for about three seconds.
  • Page 47 direction opposite to the paper insertion direction. Press [START] to confirm the adjustment and the product will automatically restart. Function 4: Adjusting the origin of the paper feed sensor This setting is for the fine adjustment of the origin position of the paper feed sensor. Press the [+] and/or [-] keys to set the value in the range of 0 to 99.

  • Page 48: Installing Program Writing Software

    4-2 Installing Program Writing Software This section describes an example of installing MPLAB IDE V8.90 on Windows 7 Professional. 1. Select the disk that comes with the writer kit on the computer. Double click setup.exe in the MPLAB_IDE_8_90 folder. The computer will start preparations for installation. 2.
  • Page 49 5. Click Next. 6. Select I accept the ... and click Next. 7. Select I accept the ... and click Next.
  • Page 50 8. Click Next and the installation process will start. 9. Wait until the installation process is complete. 10. Click Finish.
  • Page 51 11. If the window shown below appears, click the [X] in the upper right corner to close it. 12. Connect PICkit 3 to the computer using the accompanying USB cable. The driver will automatically be installed.

  • Page 52: Upgrading The Program

    4-3 Upgrading the Program This section describes the writing procedures in the case where MPLAB IDE V8.9 is used. When the program is overwritten, all of the adjustment values will be reset. Retrieve the individual adjustment values in advance in Functions 2 to 5 in 4-1 Maintenance Mode and take note of these values.
  • Page 53 7. In the MPLAB IDE window, select Programmer, then Select Programmer, and PICkit 3. 8. When the window shown below appears, click OK. (This step will be skipped for subsequent times of use.) 8. In the MPLAB IDE window, select File and then Import to specify the HEX file to be written. 9.
  • Page 54 Service Manual Keep this Operation Manual with care in a fixed storage place so that it may be available whenever required. When the Operation Manual is stained or lost, contact the distributor or a person in charge in our sales office to ask for a new one.

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