ClipperCreek ZEF ENERGY ZEFNET-40-PRO User Manual
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ClipperCreek ZEF ENERGY ZEFNET-40-PRO User Manual

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ZEFNET
PRO
MODEL ZEFNET-40/60/80-PRO-TB
ZEFNET-40/60/80-PRO
Introducing the ZEFNET Pro, the commercial-grade
charger our clients asked us to build: A dual-plug unit
that looks great, is easy to install and operate, has a
full stack of driver-facing features, and is backed by
the industry's best standard warranty.
Highlight Features
»
23-foot cords with integrated cable management
»
Large, high visibility status LEDs (L/R and F/B)
»
Hot-dipped galvanized steel construction
»
Ships fully assembled
»
Made entirely in the U.S. with U.S. steel
»
Access or payment options via smartphone app,
credit card swipe, RFID, and NFC
»
6 square feet of custom branding space
Developing higher value electric fueling solutions.
zefenergy.com

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Summary of Contents for ClipperCreek ZEF ENERGY ZEFNET-40-PRO

  • Page 1 ZEFNET MODEL ZEFNET-40/60/80-PRO-TB ZEFNET-40/60/80-PRO Introducing the ZEFNET Pro, the commercial-grade charger our clients asked us to build: A dual-plug unit that looks great, is easy to install and operate, has a full stack of driver-facing features, and is backed by the industry’s best standard warranty.
  • Page 2 Technical Specifications ZEFNET-40-PRO ZEFNET-60-PRO ZEFNET-80-PRO PLUG STANDARD SAE J1772 NUMBER OF PLUGS TOTAL MAX KW RATING 15.4 kW (2 X 7.7kW) 23kW (2 X 11.5kW) 30.8kW (2 X 15.4kW) CIRCUIT BREAKER RATING 2 X 40A 2 X 60A 2 X 80A MAXIMUM CURRENT 2 X 32A 2 X 48A...
  • Page 3 Dimensions » Detailed dimensions 19” 19” 9.1” 9.1” can be found in our 11.6” 11.6” installation guide available at zefenergy.com/ installguides. » The ZEFNET Pro comes with standard conduit access on the bottom or side of the unit. The desired type/location of access shall be specified at the time of order.
  • Page 4 A partner like ZEF is hard to find. We are a curated team of technical TIM MANGIN experts from the load management, software development, and TIM@CLIPPERCREEK.NET program deployment sectors. We think deeply about customer 541.601.4778 challenges and we approach each client as a partner. You will not find our unique combination of value anywhere else.
  • Page 5 User Manual Model ZEFNET-Pro...
  • Page 6 ZEFNET Pro User Manual PLEASE NOTE This user manual includes the latest information at the time of printing. ZEF Energy, Inc. reserves the right to make changes to this product without further notice. Changes or modifications to this product by other than an authorized service facility may void the product warranty.

  • Page 7: Table Of Contents

    ZEFNET Pro User Manual CONTENTS Figures Tables IMPORTANT SAFETY INSTRUCTIONS FCC INFORMATION OPERATION INSTALLATION - SERVICE CONNECTIONS MOUNTING PROCEDURES WIRING INSTRUCTIONS GROUNDING INSTRUCTIONS MOVING & STORAGE INSTRUCTIONS ZEFNET PRO FEATURES MAINTENANCE CUSTOMER SUPPORT SPECIFICATIONS - IN PROGRESS WARRANTY INFORMATION...

  • Page 8: Figures

    ZEFNET Pro User Manual ILLUSTRATIONS Figures 1. ZEFNET Pro Front Panel 2. LED Indicators Tables 1. Service Connections for ZEFNET Pro units...

  • Page 9: Important Safety Instructions

    ZEFNET Pro User Manual IMPORTANT SAFETY INSTRUCTIONS Carefully read these instructions and the charging instructions in your vehicle owner’s handbook before charging your electric vehicle. The following symbols may be found in this manual or on labels affixed to the Electric Vehicle Supply Equipment (EVSE): NOTE: This means pay particular attention.
  • Page 10 ZEFNET Pro User Manual ● Make certain the EVSE SAE J1772 charge cable is positioned so it will not be stepped on, tripped over, or otherwise subjected to damage or stress. ● This product contains no user serviceable parts. Consult the Customer Support section in this manual for service information.
  • Page 11 ZEFNET Pro User Manual the vehicle owner’s manual to determine if your vehicle requires ventilation during indoor charging. NOTE: Vehicles which conform to the SAE J1772 standard for communication can inform the charge station that they require an exhaust fan. The ZEFNET Pro is not equipped to control ventilation fans.

  • Page 12: Fcc Information

    ZEFNET Pro User Manual FCC INFORMATION This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.

  • Page 13: Operation

    ZEFNET Pro User Manual OPERATION The ZEFNET Pro EVSE is a floor mounted commercial EVSE that provides the Plug-in Hybrid or Battery Electric Vehicle (together Plug-In Electric Vehicles, or “PEV”) user with a safe and manageable link between the power grid and the PEV. Simply unplug the SAE J1772 charge plug from the ZEFNET Pro holster, and plug firmly into the vehicle’s charge port.
  • Page 14 ZEFNET Pro User Manual The ZEFNET Pro Front Panel The front panel of the ZEFNET Pro Figure 1: ZEFNET Pro Front has two indicator lights, and Panel optionally, a Credit Card Reader (CCR) and a touchscreen interface as seen in Figure 1. The LED indicator lights according to the state of the plug on that side of the charger.

  • Page 15: Installation - Service Connections

    ZEFNET Pro User Manual INSTALLATION - SERVICE CONNECTIONS CAUTION: To reduce the risk of fire, connect only to a circuit provided with the appropriate maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70 (US) or the Canadian Electric Code C22.2 NO.
  • Page 16 ZEFNET Pro User Manual CAUTION: The two phases used must each measure 120V to Neutral. Earth Ground must be connected to Neutral at only one point, usually at the service entry breaker panel. CAUTION: If a 240V 3-phase feed is from a Delta-connected secondary, the leg used must have a center-tap.
  • Page 17 ZEFNET Pro User Manual be connected to the ground bar in the main breaker panel, and Neutral connected to Ground at that point. WARNING: Local electrical codes must always be followed when installing the grounding stake. The following diagrams illustrate the three service transformer secondary connections most common in North America.
  • Page 18 ZEFNET Pro User Manual NOTE: With a wye-connected secondary, any two of the legs can be used to provide 208V to the ZEFNET Pro. For example, L1 & L2, or L1 & L3, or L2 & L3. Leave the unused leg open. Do not connect it to a Neutral bar, or to Ground.
  • Page 19 ZEFNET Pro User Manual Figure 5: 240V 3-Phase, Delta-Connected, with Center-Tap on One Leg CAUTION: With the delta connection, one leg must be center- tapped. Only the two phases on either side of the center tap can be used. The two phases must both measure 120V to Neutral. The third line (L3) of the delta is 208V, with respect to Neutral, and is sometimes referred to as a “stinger”...
  • Page 20 ZEFNET Pro User Manual contactor to close if it does not sense the presence of a Ground wire connected to a “Neutral” point on the transformer secondary.

  • Page 21: Mounting Procedures

    ZEFNET Pro User Manual MOUNTING PROCEDURES Installation with new concrete: The location, dimensions, and composition of the concrete pad underlying the pedestal should always adhere to local building codes. The following dimensions are minimum recommended values. Always verify that installation plans adhere to local code requirements prior to proceeding. It is possible to configure the new concrete as a pier or a pad with the following minimum dimensions.
  • Page 22 ZEFNET Pro User Manual New Concrete ZEFNET PRO Anchor Bolt Pattern requirement. Anchor detail...
  • Page 23 ZEFNET Pro User Manual ● Use Galvanized or Stainless steel ½” x 6” anchor bolts embedded into the concrete pedestal at time of concrete pour. 1.75” of thread should be exposed above the surface. ● Conduit should be placed in the large central area in the baseplate, as illustrated below ●...
  • Page 24 ZEFNET Pro User Manual Installations replacing Chargepoint or Clipper Creek Pro Mount Duo: If you are replacing an existing Chargepoint or Clipper Creek Pro Mount Duo installation with a ZEFNET Pro, it is possible to reuse the existing concrete and anchors. The existing anchors must be a suitable ½” anchor, minimum pad dimensions should be followed, and the retrofit installation plate is required.

  • Page 25: Wiring Instructions

    ZEFNET Pro User Manual WIRING INSTRUCTIONS Remove the front panel. Pull the power conductors into the bottom of the enclosure and pull up through into the 3-R rated junction box or service entrance rated enclosure (depending on specific options chosen at time of ordered) already mounted in the ZEFNET Pro.

  • Page 26: Grounding Instructions

    ZEFNET Pro User Manual GROUNDING INSTRUCTIONS This product must be grounded. If this product should malfunction, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This hardwired EVSE is equipped with six service conductors, which are terminated within the internal junction box.

  • Page 27: Moving & Storage Instructions

    ZEFNET Pro User Manual MOVING & STORAGE INSTRUCTIONS NOTE: The ZEFNET Pro is intended for fixed installations. For mounting requirements, consult the Mounting Procedures section of the Installation Instructions in this manual. Always turn off input power to the EVSE at the circuit breaker panel prior to hard-wiring an ZEFNET Pro to or disconnecting an ZEFNET Pro from the service lines.

  • Page 28: Zefnet Pro Features

    ZEFNET Pro User Manual ZEFNET PRO FEATURES Breaker Balancing Breaker Balancing allows a ZEFNET Pro to share power on a single set of conductors supplied by one circuit breaker. When only one plug is charging a vehicle, the full charging capacity is available to that vehicle. When both plugs are charging vehicles, each plug will offer 50% of the circuit capacity to each vehicle (thus “sharing”...

  • Page 29: Maintenance

    ZEFNET Pro User Manual MAINTENANCE The ZEFNET Pro requires no periodic maintenance other than occasional cleaning. WARNING: To reduce the risk of electrical shock or equipment damage, exercise caution while cleaning the EVSE and the EV charge connector cable. Turn off the EVSE at the circuit breaker. Unplug the EVSE from the receptacle.

  • Page 30: Customer Support

    ZEFNET Pro User Manual CUSTOMER SUPPORT Contact a ZEF Energy Inc. Service Representative at any time, 24 hours a day, at the details below. PLEASE HAVE THE MODEL NUMBER AND SERIAL NUMBER AVAILABLE. This information is printed on the label on the side of the HCS enclosure.

  • Page 31: Specifications - In Progress

    ZEFNET Pro User Manual SPECIFICATIONS 240V AC single-phase - L1, L2, and Safety Ground. Line Input Power 208V AC 3-phase wye-connected - Any two phases and Voltage & Wiring: Safety Ground. 240V AC 3-phase, delta-connected. With center-tap on one leg, must use only the two phases on either side of the center-tap.
  • Page 32 ZEFNET Pro User Manual Total SAE J1772 Rubber Overmolded Plugs Plugs: 80” x 19” x 8.5” Dimensions: Weight: 250lbs. Environment: Operating Temperature: -22°F to +122°F (-30°C to +50°C) Storage Temperature: -40°F to +176°F (-40°C to +80°C) Enclosure Rating: NEMA 3R ETL Listed, FCC Part 15 Class B Agency Approvals:...

  • Page 33: Warranty Information

    ZEFNET Pro User Manual WARRANTY INFORMATION LIMITED WARRANTY 5-5-5 PACKAGE ELECTRIC VEHICLE SUPPLY EQUIPMENT and ACCESSORIES ZEF Energy Inc. 5325, W 74th St Unit 18 Edina, MN 55439 Phone ZEF Energy: (888) 493-3638 Email: support@zefenergy.com ZEF Energy shall provide the following warranty with respect to the Products to Representative, its Sub-Representatives and their customers: Product 5-year parts, 5-year factory labor: ZEF Energy, Inc.
  • Page 34 Sales Quote S-QUO1042 December 6, 2021 Page 1 / 2 Ship-to Address City of Newport, OR City of Newport, OR ZEF Energy Inc. 169 SW Coast Highway 169 SW Coast Highway 400 S 4th St Ste 410 Newport, OR 97365 Newport, OR 97365 PMB 43508 Minneapolis, MN 55415...
  • Page 35 Sales Quote S-QUO1042 December 6, 2021 Page 2 / 2...
  • Page 36 Map Based Discovery & Charger Status: Charger location and status (i.e. in use or not) can be surfaced in multiple online charging maps and mobile applications at the discretion of our Clients. ZEFNET can surface charger status to all EV charger map applications which have open APIs (Plugshare, ChargeHub, etc.) Revenue Grade Metering and Data acquisition: All ZEFNET chargers have built-in revenue grade metering.

This manual is also suitable for:

Zef energy zefnet-60-proZef energy zefnet-80-pro

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