ClipperCreek PCS User Manual

Innovative infrastructure for electric and hybrid vehicles

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ClipperCreek, Inc.
Innovative Infrastructure for
Electric and Hybrid Vehicles
User Manual
• • • • • • •
Model PCS

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Summary of Contents for ClipperCreek PCS

  • Page 1 ClipperCreek, Inc. Innovative Infrastructure for Electric and Hybrid Vehicles User Manual • • • • • • • Model PCS...
  • Page 2 PLEASE NOTE This user’s manual includes the latest information at the time of printing. ClipperCreek, Inc. reserves the right to make changes to this product without further notice. Changes or modifications to this product by other than an authorized service facility may void the product warranty.
  • Page 3: Table Of Contents

    Instructions Pertaining to a Risk of Fire or Electric Shock ..7 Additional Safety Information ..........9 FCC INFORMATION .............11 OPERATION ................12 The PCS Front Panel .............13 GROUNDING INSTRUCTIONS ........14 MOVING & STORAGE INSTRUCTIONS ......15 MAINTENANCE ..............16 MOUNTING THE CONNECTOR HOLSTER ....18 CHARGE CABLE WRAP GUIDELINES ......20...
  • Page 4 ILLUSTRATIONS FIGURES 1. Front Panel ................13 2. Mounting the Holster Using the Exterior Wood Screws and Washers ................19 3. Drape the Charge Cable Loosely Around the PCS Enclosure ................20 4. Locking the SAE-J1772 Connector with Padlock Included ................21 5. Charge Connector Secured with Padlock which Cannot be Removed from Vehicle without Key .......22...
  • Page 5: Important Safety Instructions

    PCS User Manual IMPORTANT SAFETY INSTRUCTIONS ClipperCreek Electric Vehicle Supply Equipment (EVSE) is designed with the safety concerns of the end user as an utmost priority; however, the following safety precautions must be read and followed: • The EVSE and electrical wiring should be installed by a qualified electrician in accordance with local electrical codes and ordinances.
  • Page 6 PCS User Manual The following symbols may be found in this manual or on labels affixed to the charge station: This means pay particular attention. Notes contain helpful NOTE: suggestions. Cela signifie accorder une attention particulière. Les NOTE: remarques contiennent des suggestions utiles.
  • Page 7: Instructions Pertaining To A Risk Of Fire Or Electric Shock

    Do not use this device with an extension cord. • Ensure that the PCS is mounted to the wall or placed on a support so it does not hang from the outlet. Outlets are not designed to support the weight of the PCS.
  • Page 8 • Installing a dedicated hospital grade outlet is recommended if the PCS will be used on a regular basis. Hospital grade outlets are more robust than standard 120V outlets and are designed for use with high capacity 120V appliances like the PCS.
  • Page 9: Additional Safety Information

    PCS User Manual • Ne posez pas les doigts à l’intérieur de l’extrémité du SAE- coupleur du câble de recharge. J1772 • Ne pas laisser les enfants utiliser cet appareil. Supervision d’un adulte est obligatoire lorsque des enfants sont à...
  • Page 10 NOTE: communication can inform the charge station that they require an exhaust fan. The PCS is not equipped to control ventilation fans. Do not charge the vehicle with the PCS if ventilation is required. Véhicules qui sont conformes à la norme SAE-J1772...
  • Page 11: Fcc Information

    RF communications equipment, etc.) could affect operation. If interference to your charge station is suspected, we suggest the following steps be taken before consulting your ClipperCreek Sales and Service Representative for assistance: 1. Reorient or relocate nearby electrical appliances or equipment during charging.
  • Page 12: Operation

    Normally, the vehicle will immediately request a charge using a special communication line in the cable. Within a few seconds the green “Charging” light on the face of the PCS will turn on and the charging cycle will begin. After an average driving day the vehicle battery pack will require several hours to recharge completely.
  • Page 13: The Pcs Front Panel

    PCS User Manual Figure 1 - Front Panel The PCS Front Panel The front panel on the PCS has four indicator lights: POWER (amber), indicates that power is available to the PCS. CHARGING (green), indicates that the vehicle is requesting a charge and AC power is currently applied to the vehicle.
  • Page 14: Grounding Instructions

    The plug-in PCS is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
  • Page 15: Moving & Storage Instructions

    PCS User Manual MOVING & STORAGE INSTRUCTIONS When transporting the portable charge station, do not lift or carry the entire unit by the SAE-J1772 charge cord. Likewise, do not lift or carry the entire unit by the NEMA wall plug.
  • Page 16: Maintenance

    PCS User Manual MAINTENANCE The PCS requires no periodic maintenance other than occasional cleaning. WARNING: To reduce the risk of electrical shock or equipment damage, exercise caution while cleaning the unit and the EV charge connector cable. 1. Start by unplugging the EVSE from the vehicle.
  • Page 17 120V supply plug before use. If there is any damage to the SAE-J1772 charge cable and/or 120V supply plug do not operate the charge station and contact a ClipperCreek Service Representative for service immediately. Une inspection périodique du EVSE est recommandée. NOTE: Inspectez visuellement le câble de charge SAE-J1772...
  • Page 18: Mounting The Connector Holster

    The vertical alignment of the PCS and SAE-J1772™ connector holster mounting holes allows for the convenient mounting of both components onto the same post or wall structure. For example, the holster may be mounted directly above the PCS. • Place the SAE-J1772™ connector holster such that both mounting holes can take advantage of solid structural framing inside of the wall or a strong wall surface such as plywood.
  • Page 19: And Washers

    PCS User Manual Figure 2 - Mounting the Holster Using the Exterior Wood Screws and Washers Page 19...
  • Page 20: Charge Cable Wrap Guidelines

    PCS User Manual CHARGE CABLE WRAP GUIDELINES The PCS enclosure body is sculpted to allow the charge cable to be wrapped around it for convenient storage as well as to keep the bulk of the cable off of the ground and out of the way. As the...
  • Page 21: Using The Padlock

    PCS User Manual USING THE PADLOCK A padlock with three keys is included with some ClipperCreek EVSE (when connector style permits lock hole). This rust-proof, solid brass padlock is to secure a vehicle’s charge from being interrupted. Figure 4 - Locking the SAE-J1772...
  • Page 22: Be Removed From Vehicle Without Key

    PCS User Manual Figure 5 - Charge Connector Secured with Padlock which Cannot be Removed from Vehicle without Key. Figure 6 - Padlock Used in Combination with Connector Holster After Charging. NOTE: This padlock can also be used in combination with our connector holster (also included) as a low cost access control solution.
  • Page 23: Customer Support

    NUMBER AND SERIAL NUMBER AVAILABLE WHEN CALLING. This information is printed on the label on the side of the PCS enclosure. If a call is made after business hours or on weekends, please leave a name, telephone number, the unit serial number, and a brief description of the problem.
  • Page 24: Specifications

    SPECIFICATIONS Line Input Power Voltage & Wiring 120V AC single-phase- L1, Neutral and Ground Voltage Range: 85V AC to 132V AC Frequency: 60 Hz Current & Output Power: 120V Circuit Breaker: Maximum Current: Output Power: 1.4kW NOTE: The maximum current for the vehicle is set by the duty cycle of the Pilot waveform.
  • Page 25: Warranty Information

    Products to Representative, its Sub-Representatives and their customers: Product 3-year parts, 3-year factory labor: ClipperCreek, Inc. warrants this product to be free from defects in material and workmanship. The warranty period shall commence on the date of installation date (first use). The product installation date must be evidenced and communicated to ClipperCreek by way of the warranty registration card (or its equivalent).
  • Page 26 If this product is not as warranted above, your sole and exclusive remedy shall be repair or replacement as provided above. In no event will ClipperCreek, any of its authorized sales and service representatives, or its parent company be liable to customer or any third party for any damages in excess of the purchase price of the product.
  • Page 27 PCS User Manual This page was left intentionally blank. Page 27...
  • Page 28 ClipperCreek, Inc. 11850 Kemper Rd., Suite E Auburn, CA 95603 www.ClipperCreek.com...

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