Moxa Technologies 6110 User Manual

Moxa Technologies 6110 User Manual

Modbus/tcp to serial communication gateway

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NPort 6110 Modbus/TCP
to Serial Communication Gateway
Second Edition, November 2004
1
User's Manual
Moxa Technologies Co., Ltd.
Tel:
+886-2-8919-1230
Fax:
+886-2-8919-1231
Web:
www.moxa.com
MOXA Technical Support
Worldwide:
The Americas: support@moxa.com
support@moxa.com.tw

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Summary of Contents for Moxa Technologies 6110

  • Page 1 NPort 6110 Modbus/TCP to Serial Communication Gateway Second Edition, November 2004 User’s Manual Moxa Technologies Co., Ltd. Tel: +886-2-8919-1230 Fax: +886-2-8919-1231 Web: www.moxa.com MOXA Technical Support Worldwide: support@moxa.com.tw The Americas: support@moxa.com...
  • Page 3: Copyright Notice

    Information provided in this manual is intended to be accurate and reliable. However, Moxa Technologies assumes no responsibility for its use, or for any infringements on the rights of fourth parties which may result from its use.
  • Page 5: Moxa Internet Services

    MOXA Internet Services Customer satisfaction is our number one concern. To ensure that customers receive the full benefit of our products, Moxa Internet Services has been set up to provide technical support, driver updates, product information, and user’s manual updates. The following services are provided: E-mail for technical support Worldwide:...
  • Page 7: Table Of Contents

    Serial master devices talk to multiple Ethernet slave devices ... 3-3 4. Configuring Modbus Gateway ... 4-1 Starting Modbus Gateway Configurator... 4-2 Searching for NPort 6110 ... 4-3 Broadcast Search... 4-3 Specify by IP Address ... 4-3 Modify Configuration... 4-4 Network Settings ...
  • Page 8 Upgrade Firmware ... 4-15 Remote Monitoring and Management... 4-17 5. Troubleshooting ... 5-1 6. Pin Assignments... 6-1 A. Declaration of Conformity... A-1 B. Problem Report Form... B-1...
  • Page 9: Introduction

    Welcome to Moxa NPort 6110 Modbus/TCP to Serial Communication Gateway, an easy-to-use Ethernet to RS-232/422/485 Modbus Gateway. This chapter is an introduction to NPort 6110 and includes the following sections: Overview Features Product Specifications Package Checklist Front/Top/Rear/Bottom Panel Views Overview...
  • Page 10: Features

    Windows utility for easy setup and traffic monitoring NPort 6110 is powerful yet very easy to use. An intuitive Windows utility automatically searches for all available NPort 6110 units on the LAN. Traffic Monitoring within the utility helps you troubleshoot any Modbus communication problem, such as connection status check, or address translation error check.
  • Page 11: Product Specifications

    Product Specifications Ethernet Protection Serial Interface RS-232 Signals RS-422 Signals RS-485 2-wire Signals Serial Line Protections RS-485 Data Direction Serial Communication Parameters Parity Data Bits Stop Bit Flow Control Speed Software Features Internet Protocols Modbus Protocols Utilities Configuration Power Requirements Power Input Power Consumption Mechanical Specifications...
  • Page 12: Package Checklist

    Storage Temperature Regulatory Approvals Safety Package Checklist Modbus/TCP to Serial Communication Gateway with 100-240 NPort 6110 VAC power adaptor (US, Euro plugs included) All models include: NPort 6110 Software and documentation CD-ROM 100-240 VAC power adapter, US plug, 12V, 400 mA...
  • Page 13: Front/Top/Rear/Bottom Panel Views

    21.3 (0.8") 42.3 (1.67") unit = mm (inch) RESET 10/100M Ethernet 9-30V Link Ready 6110 Modbus/TCP to Serial Communication Gateway RS-232/422/485 (2.64") (3.07") 90.2 (3.55") (0.24") (0.16") (0.28")
  • Page 15: Getting Started

    1. You may use a DB9 to DB9 cable to connect your serial device to NPort 6110. Plug one end of the cable into the port on the back panel of NPort 6110 and plug the other end into your serial device’s serial port.
  • Page 16: Ethernet Installation

    There are two ways to use the 10/100BaseT Ethernet jack located on NPort 6110’s front panel: 1. For most applications using NPort 6110, you will simply plug one end of an Ethernet cable into NPort 6110’s 100BaseT jack, and plug the other end into an Ethernet hub/switch connected to your network.
  • Page 17 2. You will be greeted by the Welcome window. Click on Next to continue. 3. Enter your Name and Company name in the spaces provided, and then click on Next to continue. 4. When the Choose Destination Location window appears, click on Next to continue.
  • Page 18 5. If desired, modify the highlighted name in the Program Folders text box (this is the name that will appear under Start # Programs) and then click on Next to continue.
  • Page 19 6. Click on Next to start copying the software files. 7. Wait patiently while the files are being copied. The procedure should only take a few seconds. 8. The NPort Modbus Gateway Utility folder will open showing the Modbus Gateway Configurator icon.
  • Page 20 9. You may also view this program shortcut by clicking on Start # Programs # NPort Modbus Gateway Utility # Modbus Gateway Configurator, as shown below.
  • Page 21: Housing

    To remove NPort 6110 from the DIN-Rail, simply reverse Steps 2 and 3 above. Grasp the bottom of the NPort 6110 unit with both hands, and then use your fingers to pull down slightly on the bottom slot of the DIN-Rail mounts to release the bottom of the DIN-Rail from the DIN-Rail mount.
  • Page 22: Wall Mount

    3 mm in diameter. Do not screw the screws in all the way—leave a space of about 2 mm to allow room for sliding the NPort 6110 unit’s ears between the wall and the screws. STEP 2: Insert the two screw heads...
  • Page 23: Typical Modbus Applications

    By using Modbus Gateway, you can link all Serial Modbus devices over an Ethernet network. Up to 8 Modbus Gateways can be installed in the same control network, extending the coverage of a single Modbus network as far as a TCP/IP network can reach. NPort 6110 Ethernet NPort 6110 RS-232...
  • Page 24: Ethernet Master Devices Talk To Multiple Serial Slave Devices

    The software configurable serial interface supports either RS-232 or RS-422/485. In RS-232/422 modes, NPort 6110 can be connected to 1 serial device. Under RS-485 mode, NPort 6110 supports up to 31 serial devices, which is the most popular application for factory floor applications.
  • Page 25: Serial Master Devices Talk To Multiple Ethernet Slave Devices

    DCSs support Ethernet and run under Modbus/TCP slave mode. In this case, NPort 6110 Modbus Gateway is the ideal solution to link the HMI to distributed DCSs over an Ethernet network. Up to 4 Modbus/TCP slave devices are supported by each NPort 6110.
  • Page 27: Configuring Modbus Gateway

    Configuring Modbus Gateway We discuss the following topics in this chapter: Starting Modbus Gateway Configurator Searching for NPort 6110 " Broadcast Search " Specify by IP Address Modify Configuration " Network Settings " Modbus Settings " Advanced Modbus Settings " Modbus Serial Settings "...
  • Page 28: Starting Modbus Gateway Configurator

    Starting Modbus Gateway Configurator To start Modbus Gateway Configurator, click on Start # Programs # NPort Modbus Gateway Utility # Modbus Gateway Configurator. The Modbus Gateway Configurator window will open as shown below.
  • Page 29: Searching For Nport 6110

    Broadcast Search is used to locate all NPort 6110s connected to the same LAN as the host, and Search by IP is used to locate a specific NPort 6110, particularly if it is located outside the LAN and can only be accessed by going through a router.
  • Page 30: Modify Configuration

    If the search is successful, information related to the NPort 6110 will be displayed in the Modbus Gateway Configurator window. NOTE If using the Search by IP Address function fails to locate the NPort 6110, one possible reason is that the IP address you entered to conduct the search is incorrect.
  • Page 31: Network Settings

    Address, Netmask, Default Gateway, and IP Configuration. At the top of the page you may also view the Model Name, MAC Address, and Serial Number of the NPort 6110. These three parameters are set at the factory and cannot be modified by the user.
  • Page 32: Modbus Settings

    Master types. Choose the Modbus protocol of the attached serial device to determine the complementary Modbus protocol for the NPort 6110 Modbus Gateway. Four different types of serial Modbus device can be used. Since the Modbus protocol is used on a Master-Slave network, there are two steps to consider before starting the configuration process.
  • Page 34 = 502 1 to 247 Notes Set the Modbus type of the serial device attached to NPort 6110’s serial port. NPort Modbus Gateway provides this setting for those PLCs that need a longer time for their system to be initialized.
  • Page 35: Advanced Modbus Settings

    except that the data format is Modbus/ASCII. 5. When the NPort Modbus Gateway receives a command from the serial port, the ID No. range table is used identify which IP address to connect to (e.g., if ID No. = 15, then according to the table in the Modbus Settings page shown above, the command is sent to the device that has IP of 192.168.127.3.
  • Page 36 Setting Auto Slave Unit ID Character Timeout Message Timeout Modbus/TCP Exception Additional Information 1. Modbus/TCP protocol contains a “Unit ID” field to identify multiple Modbus slave devices accessible at a single IP address. When the Modbus/TCP command contains a Unit ID, the Modbus Gateway can pass the Unit ID to Modbus serial devices.
  • Page 37 when Auto Slave Unit ID is “Disabled.” 2. When the Modbus serial protocol is set to Modbus/RTU, each message packet is determined by a character timeout. An incorrect character timeout might cause a CRC checksum error. NPort Modbus Gateway allows a variable character time out setting, ranging from 10 to 3000 ms, when the attached serial device is set to Modbus/RTU.
  • Page 38: Modbus Serial Settings

    Modbus Serial Settings The Modbus Serial Settings page is used to configure NPort 6110’s DB9 Male port. You can configure Interface Mode, Baud Rate, Parity, Data Bits, Stop Bit, Flow Control, and UART FIFO. NOTE To modify the settings on this page, you must first checkmark the Change Modbus Settings box at the top of the Modbus Settings page.
  • Page 39 Stop Bit Flow Control UART FIFO Modbus Serial Settings Value RS-232 RS-422 RS-485 1200 bps to 230400 bps None, Odd, Even, Space, Mark 7, 8 1, 2 None, Xon/Xoff, RTS/CTS Enable, Disable Notes NPort 6110 supports 2-wire RS-485 mode. 4-13...
  • Page 40: Password

    Password Use the Password page to set a password, change the password, or erase the password. NOTE To modify the settings on this page, you must first checkmark the Change Password box at the top of the Password page. To erase an existing password, leave both the New Password and Confirm Password text input boxes blank, and then click OK in the bottom right corner of the window.
  • Page 41: Other Functions

    The Unlock function is used for NPort 6110 units that are password protected. To use the function, first click on the NPort 6110 that you wish to unlock to highlight it, and then click on the Unlock toolbar icon, or select Unlock under the Configuration menu.
  • Page 42 When the Open window appears, navigate to the folder that contains the NPort 6110 firmware file, and then click on the file name. Make sure the correct filename appears in the File name box, and then click on the Open button to start downloading the firmware.
  • Page 43: Remote Monitoring And Management

    Start Log Monitor To start the Log Monitor, first click on the NPort 6110 you wish to monitor to highlight it, and then click on the Start Log Monitor toolbar icon, or select Start under the Log Monitor menu.
  • Page 44 To start capturing the operation log, press the Start Log Monitor button The operation log appears with time stamp stating connection status for connected Modbus devices. To keep a record of this monitor session, save the log to a text file. To clear all the records, press the Log Monitor Flush button 4-18...
  • Page 45: Troubleshooting

    In this chapter, we give answers to some common troubleshooting questions related to Modbus Gateway applications. 1. ID No. mismatch ID number mismatch is the most common field installation problem encountered. First, make sure the ID number of each Modbus device corresponds to the settings in the automation software on the computer.
  • Page 47: Pin Assignments

    NPort 6110 supports three serial interfaces: RS-232, RS-422, and 2-wire RS-485. In this chapter, we give the DB9 Male pinouts for each of these three interfaces. Pin No. RS-232 Pin Assignments DB9 Male Pinouts RS-422 RS-485 TxD-(A) Data-(A) TxD+(B) Data+(B)
  • Page 49: Declaration Of Conformity

    Product Name: Model Number: conforms to the following standards: EMC: Safety Moxa Technologies Co., Ltd. Fl.4, No.135, Lane 235, Pao-Chiao Rd., Shing Tien City, Taipei, Taiwan, R.O.C. Modbus Gateway NPort 6110 FCC Class B EN55022:1998 class B...
  • Page 51: Problem Report Form

    NPort 6110 Modbus Gateway Customer name: Company: Tel: Email: 1. Moxa Product: $ NPort 6110 (1 RS-232/422/485 port) 2. Interface: $ RS-232 $ RS-422 $ RS-485 (2-wire) 3. Attached serial device type: $ Modbus/ASCII $ Modbus/RTU 4. Serial Number: ___________ 5.
  • Page 52 For product repair, exchange, or refund, the customer must: ♦ Provide evidence of original purchase. ♦ Obtain a Product Return Agreement (PRA) from the sales representative or dealer. ♦ Fill out the Problem Report Form (PRF). Include as much detail as possible for a shorter product repair time. ♦...

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