Operating Instructions - Atwood SCALE-O-MATIC Operation And Safety Manual

Multi dough divider
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A.M. MFG. CO.
DIV. OF ATWOOD CORP.
©1996
WARNING:
UNIT MUST BE PROPERLY OPERATED AND MAINTAINED TO PREVENT MACHINE DAMAGE OR PERSONAL INJURY. REVIEW
INSTRUCTIONS WITH ALL EMPLOYEES BEFORE USE.
I.
PRELIMINARY START UP DIVIDER
A.
REMOVE SMALL INSPECTION DOOR.
B.
REMOVE PACKING, PACKING SLIPS, DOCUMENTS
AND OTHER OBSTRUCTIONS FROM HOPPER.
C.
PLUG POWER CORD INTO PROPER RECEPTACLE.
D.
PUSH DIVIDER START BUTTON AND TEST BUTTON
SIMULTANEOUSLY AND HOLD.
E.
CAUTION (THIS WILL START DIVIDER ONLY)
F.
CHECK ROTATION OF DIVIDER BY LOOKING
THROUGH SMALL INSPECTION DOOR. LARGE
GEAR FOR DIVIDER SHOULD BE TURNING (C.W.)
CLOCK-WISE.
G.
IF THE GEAR IS TURNING IN THE (C.C.W.) COUNTER
CLOCK-WISES DIRECTION, CONSULT A PROPERLY
TRAINED ELECTRICIAN.
H.
IF ROTATION IS CORRECT, YOU ARE READY TO
CONTINUE INSPECTION OF THE ROUNDER
CONVEYOR.
I.
REINSTALL SMALL INSPECTION DOOR.
J.
SHUT OFF DIVIDER.
II.
PRELIMINARY START-UP
ROUNDER
A.
MAKE SURE CONVEYOR IS SECURELY FASTENED
TO CABINET.
B.
INSTALL GEAR MOTOR BREATHER (OIL VENT)
C.
BE SURE CONVEYOR IS CLEAR AND NOT
OBSTRUCTED.
D.
CHECK ROUNDER MOTOR CORD CONNECTION TO
CABINET RECEPTACLE.
E.
TURN ON LARGE CONVEYOR POWER SWITCH.
THIS WILL START CONVEYOR MECHANISM.
F.
CHECK CONVEYOR BELT, CONVEYOR BELT
SHOULD BE RUNNING FORWARD, OUT FROM
MACHINE.
G.
IF CONVEYOR BELT IS RUNNING BACKWARDS,
INTO MACHINE, CONSULT A PROPERLY TRAINED
ELECTRICIAN.
H.
SHUT OFF DIVIDER.
III.
OPERATION OF DIVIDER
A.
FILL THE OIL RESERVOIR WITH LIGHT WEIGHT
MINERAL OIL.
B.
WITH THE SQUIRT BOTTLE SUPPLIED, APPLY A
SMALL AMOUNT OF MINERAL OIL TO THE INSIDE
WALLS OF THE DOUGH HOPPER.
C.
OPEN THE VALVE LOCATED ON THE TOP GIB BAR
APPROXIMATELY 1/8 OF A TURN.
D.
REMOVE BACK CABINET DOOR.
E.
OPEN THE CYLINDER VALVE APPROXIMATELY 1/8
OF A TURN. THIS VALVE IS LOCATED ON THE OIL
PUMP INSIDE OF THE REAR DOOR.
F.
REINSTALL THE BACK CABINET DOOR.
G.
FILL THE HOPPER WITH DOUGH.
H.
SET HOPPER COVER ON TOP OF DOUGH.
I.
SWITCH LARGE CONVEYOR SWITCH TO THE "ON"
POSITION.
J.
SWITCH SMALL CONVEYOR SWITCH TO THE "ON"
POSITION.
K.
PRESS DIVIDER BUTTON.
L.
HOPPER SHOULD BE OILED EVERY TIME NEW
DOUGH IS PLACED IN HOPPER.
IV.
DIVIDING THE DOUGH
A.
DOUGH IS PORTIONED IN THE MEASURING CUP
LOCATED ON THE DIVIDER SLIDE.
S500_7.DOC
MASTER

OPERATING INSTRUCTIONS

B.
TO ADJUST THE WEIGHT, STOP THE
MACHINE.
C.
LOOSEN THE STAR KNOB NUT (529MS-2D) AND
TURN THE SMALL HANDLE ON THE TOP OF THE
MEASURING CUP. NOTE: ALWAYS LOOSEN STAR
KNOB PRIOR TO ADJUSTING MEASURING CUP.
FAILURE TO DO SO CAN RESULT IN DAMAGE TO
CUP.
D.
BY TURNING THE HANDLE, THE STOP COVER OF
THE CUP WILL MOVE UP OR DOWN. THE "UP"
(C.C.W.) MOTION WILL INCREASE THE DOUGH
WEIGHT. THE "DOWN" (C.W.) MOTION DECREASES
THE DOUGH WEIGHT.
E.
FIND YOUR DESIRED DOUGH WEIGHT BY
WEIGHING THE DOUGH PIECES.
F.
ONCE YOU HAVE ACHIEVED THIS, LOCK THE STAR
KNOB (529MS-2D) ON THE SIDE OF THE
MEASURING CUP TO KEEP SCALING ACCURATE.
V.
SECOND STAGE DIVIDER
AFTER THE DOUGH HAS BEEN DIVIDED, IT WILL TRANSFER
FROM THE SMALL DROP CONVEYOR TO THE LARGE
CONVEYOR AND CONTINUE THROUGH THE SECOND STAGE
DIVIDER. IT IS THEN DIVIDED AGAIN AUTOMATICALLY INTO 3, 4
OR 5 EQUAL PIECES, ACCORDING TO THE SIZE REQUIRED.
A.
THE SECOND STAGE DIVIDER HAS BEEN PRE-
ADJUSTED AT THE FACTORY. THE PRESSURE
PLATE HAS BEEN SECURED FOR SHIPPING
PURPOSES. VERIFY ADJUSTMENT PRIOR TO USE.
B.
TO OPERATE THE SECOND STAGE DIVIDER YOU
MUST FIRST BE CERTAIN IT IS DISCONNECTED
FROM THE POWER SOURCE. NEXT RAISE THE
PRESSURE PLATE APPROXIMATELY 1 1/2" FROM
THE CONVEYOR BELT. THIS IS ACCOMPLISHED BY
LOOSENING THE WING BOLT (PART NO.F0604WB)
AND THEN RAISING THE HANDLE (PART NO.MPP15)
TO THE DESIRED HEIGHT.
C.
LOCK THE PRESSURE PLATE IN PLACE BY
TIGHTENING THE WING BOLTS (PART
NO.F0604WB). RECONNECT POWER SOURCE.
D.
SWITCH THE LARGE CONVEYOR TO THE "ON"
POSITION.
E.
SWITCH THE SMALL CONVEYOR TO THE "ON"
POSITION.
F.
PUSH THE DIVIDER START BUTTON. AFTER
CHECKING TO BE SURE THE CONVEYORS ARE
CLEAR.
G.
AFTER DOUGH IS DIVIDED, DOUGH PIECES
SHOULD BE SPREAD INTO A STRAIGHT EVEN
SHAPE AFTER IT COMES OUT OF PRESSURE
PLATE. AN INCONSISTENT SHAPE WILL CAUSE
INCONSISTENT PIECES OUT OF THE SECOND
STAGE DIVIDER
NOTE: TO MUCH PRESSURE ON THE DOUGH PIECE GOING
THROUGH THE PRESSURE PLATE WILL CAUSE THE PIECE TO
ARCH FORWARD IN THE CENTER THIS CAN CAUSE THE MIDDLE
PIECES FROM THE SECOND STAGE DIVIDER TO BE HEAVIER
THAN THE END PIECES. TOO LITTLE PRESSURE WILL NOT GIVE
AN EVEN SPREAD CAUSING DOUGH PIECES TO BE HEAVY ON
ONE SIDE.
A.
IF DESIRED RESULTS ARE NOT ACHIEVED.
STOP MACHINE.
B.
REPEAT STEPS 2 THROUGH 6.
C.
AFTER ACHIEVING DESIRED RESULT, MAKE A
NOTE OF THE SETTING OF THE PRESSURE PLATE
BY USING THE NUMBER LOCATED ABOVE THE
ADJUSTING HANDLE.
7
MODEL:
S500
1/96

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