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Atwood SCALE-O-MATIC Operation And Safety Manual

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SCALE - O - MATIC
MULTI DOUGH DIVIDER
OPERATIONS AND SAFETY MANUAL
CAUTION:
DO NOT OPERATE, CLEAN OR SERVICE THIS MACHINE BEFORE YOU READ THIS MANUAL, AND
ARE FAMILIAR WITH THE SAFETY INSTRUCTIONS IN THIS MANUAL AND THOSE ON THE LABELS
ON THE MACHINE. KEEP THIS MANUAL AND OTHER MATERIALS DELIVERED WITH THE
MACHINE, ACCESSIBLE TO THE OPERATORS FOR EASY REFERENCE DURING USE.
IF YOU SHOULD HAVE ANY (?)
QUESTIONS ABOUT GUARDS OR
PLACEMENT CALL (708) 841-0959.
(773) 785-3177 (708) 841-0959 (800) 342-6744 FAX: (708) 841-0975 www.ammfg.com
THE ATWOOD
MODEL: S500
INCLUDING PARTS CATALOG
AND MAINTENANCE INSTRUCTIONS
MODEL No.
SERIAL No.
MANUFACTURING COMPANY
DIVISION OF THE ATWOOD CORPORATION
14151 IRVING AVENUE DOLTON, ILLINOIS 60419
© COPYRIGHT 1996
THE ENTIRE CONTENTS OF THIS PUBLICATION
ARE COPY WRITTEN AND ALL RIGHTS ARE
RESERVED. REPRODUCTION IN WHOLE OR IN
PART IS PROHIBITED WITHOUT WRITTEN
PERMISSION OF A.M. MFG. INC.
THIS CATALOG BECOMES OBSOLETE ON 12/31/00.
UPDATED CATALOGS ARE AVAILABLE DIRECTLY
FROM A.M. MFG. INC.

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  • Page 1 THIS CATALOG BECOMES OBSOLETE ON 12/31/00. PLACEMENT CALL (708) 841-0959. UPDATED CATALOGS ARE AVAILABLE DIRECTLY FROM A.M. MFG. INC. MANUFACTURING COMPANY DIVISION OF THE ATWOOD CORPORATION 14151 IRVING AVENUE DOLTON, ILLINOIS 60419 (773) 785-3177 (708) 841-0959 (800) 342-6744 FAX: (708) 841-0975 www.ammfg.com © COPYRIGHT 1996...
  • Page 2 A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 OWNERS RESPONSIBILITY NOTE: THE PARTS AND EQUIPMENT DESCRIBED IN THIS MANUAL MAY BE COVERED BY ONE OR MORE U.S. AND FOREIGN PENDING PATENTS. TO MAINTAIN MACHINE AND USER SAFETY, THE RESPONSIBILITY OF THE...

  • Page 3: Table Of Contents

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 TABLE OF CONTENTS PAGE INSIDE COVER OWNERS RESPONSIBILITIES INTRODUCTION & SPECIFICATIONS & INSTALLATION SAFETY SIGNAL WORDS LOCATION OF WARNING LABELS REPRODUCTION OF WARNING LABELS GENERAL SAFETY INFORMATION OPERATING INSTRUCTIONS...
  • Page 4 FOLLOW INSTRUCTIONS DURING USE INTRODUCTION THE ATWOOD MULTI DOUGH DIVIDER IS DESIGNED TO ACCURATELY DIVIDE DOUGH IN THE 1 TO 3 oz. RANGE WHERE PRODUCTION REQUIREMENTS CALL FOR 6,000 TO 10,000 DOUGH PIECES PER HOUR. UTILIZING “THE FAMOUS SCALE - O - MATIC DOUGH DIVIDER, A LARGER PIECE IS DIVIDED THEN CUT INTO 3, 4, OR 5 EQUAL PIECES.
  • Page 5 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 SAFETY THIS MACHINE IS DESIGNED TO PROVIDE FOR SAFE OPERATION IF NORMAL OPERATING PROCEDURES AND SAFETY MESSAGES LOCATED ON THE MACHINE AND IN THIS MANUAL ARE FOLLOWED. THIS IS A SAFETY ALERT SYMBOL. YOU WILL FIND IT ON VARIOUS SAFETY LABELS ON THE MACHINE AND IT WILL ALSO APPEAR IN THIS MANUAL WHEREVER SAFETY MESSAGES ARE GIVEN.
  • Page 6 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 TYPICAL WARNING LABEL LOCATIONS LABEL AM LABEL LABEL S500_4.DOC 1/96...
  • Page 7 A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 WARNING LABELS TYPICALLY FOUND ON THE SCALE-O-MATIC MODEL: PART NO. S500 PART NO. AM MFG. # 21 W A R N I N I G AM MFG. # IMPORTANT ©...
  • Page 8 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 ©1996 SAFETY RULES IMPORTANT: READ AND FOLLOW THESE SAFETY RULES. THEY ARE FOR YOUR PROTECTION AND THE PROTECTION OF THOSE WORKING WITH YOU. • DO NOT OPERATE THIS MACHINE BEFORE YOU READ AND UNDERSTAND THE OPERATIONS AND SAFETY MANUAL.

  • Page 9: Operating Instructions

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 ©1996 OPERATING INSTRUCTIONS WARNING: UNIT MUST BE PROPERLY OPERATED AND MAINTAINED TO PREVENT MACHINE DAMAGE OR PERSONAL INJURY. REVIEW INSTRUCTIONS WITH ALL EMPLOYEES BEFORE USE. PRELIMINARY START UP DIVIDER TO ADJUST THE WEIGHT, STOP THE REMOVE SMALL INSPECTION DOOR.
  • Page 10 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 CLEANING PROCEDURES THESE PROCEDURES ARE VERY IMPORTANT TO MAINTAIN PRODUCT QUALITY AND MACHINE PERFORMANCE. ALL A.M. MANUFACTURING MACHINE ARE TESTED WITH DOUGH DURING THE IN-HOUSE RUN-IN AND QUALITY AUDIT PROCEDURE.

  • Page 11: Guide To Cleaning

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 GUIDE TO CLEANING DANGER: ALWAYS DISCONNECT ELECTRICAL POWER SOURCE WHEN CLEANING, MAINTAINING OR REPAIRING THIS MACHINE. FIGURE 1 STEP 1 USING AN ALLEN WRENCH, LOOSEN SOCKET HEAD SCREWS (2) AND LIFT OFF DIVIDER FIGURE 2 PLUNGER (MEASURING CUP) (3).
  • Page 12 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 GUIDE TO CLEANING STEP 5 LOOSEN SOCKET SCREWS (9) ENOUGH TO SLIDE PIN DANGER: LOCK BRACKET (10) EXPOSING LOCK PIN (11). REMOVE ALWAYS DISCONNECT ELECTRICAL POWER PIN (11).
  • Page 13 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 GUIDE TO CLEANING DANGER: ALWAYS DISCONNECT ELECTRICAL POWER SOURCE WHEN CLEANING, MAINTAINING OR REPAIRING THIS MACHINE... LOWER LARGE CONVEYOR BEFORE MOVING OR RELOCATING MACHINE... STEP 5 STEP 1 SET PRESSURE (2) IN POSITION ON BELT.

  • Page 14: Guide To Maintenance

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 GUIDE TO GENERAL MAINTENANCE READ AND FOLLOW MAINTENANCE INSTRUCTIONS BELOW TO HELP KEEP THE UNIT IN GOOD OPERATING CONDITION. REFER TO OTHER MATERIALS RECEIVED WITH THE UNIT AND TO SERVICE BULLETINS FROM THE MANUFACTURER FOR ADDITIONAL INSTRUCTIONS FOR PROPER MAINTENANCE AND SERVICE.
  • Page 15 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 GUIDE TO GENERAL MAINTENANCE DANGER: ALWAYS DISCONNECT ELECTRICAL SERVICE WHEN CLEANING, MAINTAINING OR REPAIRING THIS MACHINE... THE PISTON AND SPRING LOAD ASSEMBLY HAVE A TOTAL OF (4) GREASE FITTINGS, (FIG. 2). THREE (3) OF THESE FITTINGS ARE FOUND ON THE LOWER CASTING OF THE SPRING LOAD.

  • Page 16: Cabinet Assembly

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 CABINET ASSEMBLY S500_14.DOC 1/96...
  • Page 17 MASTER A.M. MFG. CO. MODEL DIV. OF ATWOOD CORP. S500 © 1996 CABINET ASSEMBLY ITEM PART NO. DESCRIPTION NO. REQ’D 617CA CABINET 646CA1 DOOR LOCK LATCH /2 POP RIVETS CA602A 615CA REAR DOOR (INSPECTION) /646CA1 HARDWARE CA600A 611CA FRONT DOOR PISTON DRIVE...

  • Page 18: Cylinder And Drive Assembly

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 CYLINDER AND DRIVER ASSEMBLY S500_16.DOC 1/96...
  • Page 19 MASTER A.M. MFG. CO. MODEL DIV. OF ATWOOD CORP. S500 © 1996 CYLINDER AND DRIVER ASSEMBLY I T E M P A R T N o . D E S C R I P T I O N N o .
  • Page 20 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 PISTON-CONNECTING ROD & SPRING ASSEMBLY S500_18.DOC 1/96...
  • Page 21 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 PISTON - CONNECTING ROD & SPRING ASSEMBLY ITEM PART DESCRIPTION NO. REQ’D F0401SS SET SCREW 315PY SPRING LOCK NUT 313PY EXPANSION PLUG 3038-B GREASE FITTING 310PY LOWER CASTING & BUSHING W/...
  • Page 22 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 MEASURING CUP & DIVIDER SLIDE S500_20.DOC 1/95...
  • Page 23 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 MEASURING CUP & DIVIDER SLIDE I T E M P A R T N O . D E S C R I P T I O N N O . R E Q ’ D F 0 4 0 4 S H S O C K E T H D .

  • Page 24: Small Drive Conveyor Assembly

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 SMALL CONVEYOR & DRIVE ASSEMBLY S500_22.DOC 1/96...
  • Page 25 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 SMALL CONVEYOR & DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION NO. REQ’D BSC67 SMALL CONVEYOR FRAME BSC3-4 CONVEYOR BELT F0600NC HEX NUT W/ RUBBER INSERT BSC72 IDLER ROLLER SHAFT...

  • Page 26: Conveyor Assembly

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 CONVEYOR ASSEMBLY S500_24.DOC 1/96...
  • Page 27 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 CONVEYOR ASSEMBLY ITEM PART NO. DESCRIPTION NO. REQ’D 155RC GUIDE BAR BELT TOP (SHORT) 156RC GUIDE BAR BELT TOP (LONG) 641SC2 BEARING 103RC SPACER F9703TH SCREW 105RC ROLLER FRONT 106RC SHAFT 5/8”...
  • Page 28 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 PRESSURE PLATE & MOUNTING FRAME ITEM PART NO. DESCRIPTION NO. REQ’D MPP1 SIDE PLATE LOCKING MPP2 SIDE PLATE PIVOTING MPP3 HINGE BRACKET MPP4 PRESSURE PLATE GUIDE BAR MPP5...
  • Page 29 A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1995 S500_26A.DOC 1/95...
  • Page 30 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 DOUGH CENTERING EXTENSION ARM ITEM PART NO. DESCRIPTION NO. REQ’D MCA1 PIVOT BRACKET MCA2 CENTERING BLOCK F0403HH BOLT F0402TS THUMB SCREW F0400LW LOCK WASHER F0400FW FLAT WASHER SECOND STAGE DIVIDER ITEM PART NO.

  • Page 31: Electrical/Sensor System

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 ELECTRICAL/SENSOR SYSTEM S500_28.DOC 1/96...
  • Page 32 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 ELECTRICAL / SENSOR SYSTEM ITEM PART NO. DESCRIPTION NO. REQ’D S617CA6 ELECTRICAL ENCLOSURE SS100 ELECTRO LINE L-51 CONNECTOR w/ RETAINING NUT SS101 STRAIN RELIEF RETAINING NUT SS110-1 HOPPER TERMINATOR (TOP)

  • Page 33: Oiling System

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 OILING SYSTEM INDICATES PARTS AVAILABLE WITH PART 445CDE EXTENDED HOPPER (ONLY) NOTE: OPTIONAL EQUIPMENT ITEM PART NO. DESCRIPTION NO. REQ’D 716OS OIL PUMP F0403SH BOLT 714OS PUMP ROLLER BEARING...

  • Page 34: Troubleshooting

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 TROUBLESHOOTING NOTE: DANGER GUARDS ARE INTERLOCKED, MACHINE WILL ALWAYS DISCONNECT ELECTRICAL POWER SOURCE WHEN MAINTAINING OR REPAIRING THIS MACHINE... NOT OPERATE WITHOUT GUARDS IN PLACE. THE OPERATION OF THE SCALE - O - MATIC DEPENDS ON VACUUM, FOR TOP PERFORMANCE.

  • Page 35: Eletrical Schematic (3-Phase 115 / 230 Volt)

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 ELECTRICAL (SCHEMATIC) (3) PHASE/230 VOLT AR = AUX RELAY SR = SENSOR RELAY DM = DIVIDER MOTOR CONTACTOR S500_32.DOC 1/96...

  • Page 36: Eletrical Hardwire (3-Phase 115 / 230 Volt)

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 ELECTRICAL (HARDWIRE) (3) PHASE/230 VOLT S500_33.DOC 1/96...

  • Page 37: Electrical Hardwire (3-Phase 208 Volt)

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 ELECTRICAL (SCHEMATIC) (3) PHASE/208 VOLT AR = AUX RELAY SR = SENSOR RELAY DM = DIVIDER MOTOR CONTACTOR S500_34.DOC 1/96...
  • Page 38 MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 ELECTRICAL (HARDWIRE) (3) PHASE/208 VOLT S500_35.DOC 1/96...

  • Page 39: Ordering Replacement Parts

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 ORDERING REPLACEMENT PARTS IMPORTANT: ONLY USE FACTORY SUPPLIED REPLACEMENT PARTS TO MAINTAIN MACHINE SAFETY, PERFORMANCE AND SANITARY CONDITIONS. USE OF NON-APPROVED PARTS MAY VOID MANUFACTURES WARRANTY. TO ORDER REPLACEMENT PARTS ALWAYS: 1) CHECK THE MACHINE TOP IDENTIFY MISSING, DAMAGED OR NON-FUNCTIONAL PARTS INCLUDING GUARDS, WARNING LABELS AND INSTRUCTIONS.

  • Page 40: Notes

    MASTER A.M. MFG. CO. MODEL: DIV. OF ATWOOD CORP. S500 © 1996 NOTES DATE: ACTIVITY: S500_37.DOC 1/96...

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