CornellCookson SGH Series Installation Instructions And Operation Manual

Commercial and industrial door operator
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INSTALLATION INSTRUCTIONS
AND
OPERATION MANUAL
SGH Series
(230V-1Ph-50Hz)
(230V-3Ph-50Hz)
UL325-2010 Compliant
Commercial and Industrial Door Operator
Logic Control
Continuous Duty

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Summary of Contents for CornellCookson SGH Series

  • Page 1 INSTALLATION INSTRUCTIONS OPERATION MANUAL SGH Series (230V-1Ph-50Hz) (230V-3Ph-50Hz) UL325-2010 Compliant Commercial and Industrial Door Operator Logic Control Continuous Duty...
  • Page 2: Important Installation Instructions

    14. If the operator is provided with an auxiliary chain operator, the hand chain should be kept inside the chain bag when operating electrically. 15. For products having a manual release, instruct the end user on the operation of the manual release. SGH Series 230V, 50Hz REVISION # 0001...
  • Page 3: Specifications

    1. Non-contact device (photo eye) can be used on doors up to 45 ft. wide (or maximum rated range of device if less than 45 ft.). Use a sensing edge to provide entrapment protection on doors over 45 ft. wide. 2. Sensing edge can be used on all doors. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 4: Installation Instructions

    Consult factory for any changes. (LH=LS and RA, RH=RS and LA) Operators mounted in alternate positions (LA, RA) require the long mounting legs in lieu of the standard short mounting legs. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 5 Consult factory for any changes. (LH=LS and RA, RH=RS and LA) Operators mounted in alternate positions (LA, RA) require a straight mounting plate in lieu of the standard bent plate. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 6: Operator Mounting

    5. Finally, mount the operator to the three legs and tighten (for 1/2 and 3/4hp only). For other horsepowers, mount the operator to the mounting plate. (Figure 1 for 1/2hp and 3/4hp) (Figure 2 for 1hp and 1½hp) SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 7 It may be necessary to field brace the operator/bracket. Door Sprocket Operator Drive Sprocket Correct Incorrect (Figure 1 for 1/2hp and 3/4hp) Door Sprocket Operator Drive Sprocket Correct Incorrect (Figure 2 for 1hp and 1½hp) SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 8: Drive Chain Adjustment

    1/4" Drive Sprocket Drive Sprocket (Figure 1 for 1/2hp and 3/4hp) Drive Chain Drive Chain Door Sprocket Door Sprocket 1/4" 1/4" Drive Sprocket Drive Sprocket 1½ (Figure 2 for 1hp and SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 9 HAND CHAIN ADJUSTMENT Cut and reconnect chain with different color link provided. Chain Holder Optional SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 10: Limit Switch Adjustment

    7. Micro switch (A or B) can be adjusted to accommodate sensing edge cut-off position. NOTE: “C” is usually the opening side and “D” is usually the closing side. SGH Series 230V, 50Hz REVISION # 0001...
  • Page 11: Wiring Instructions

    WARNING To avoid damage to door and operator, make all door locks inoperative. Secure lock(s) in the unlocked position, or install electrical interlocks to WARNING prevent operation with the lock engaged. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 12: Control Wiring

    Reflective Photo Eye, Models Ray/RT -1004, -2004 Monitored photo eye Martec Access Products Inc. 1266 IG2, MIRM Miller Edge Inc. RB-D-K10 Note: Please refer to sensing device manufacturer for specific installation and maintenance requirements. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 13 WARNING of control wiring. Consult factory for details. 5. After installation, be sure that the operator, controls, and sensing edge or other entrapment protection devices have been tested and function properly. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 14: Control Overview

    IR: P5&P6 ELR:E5&E6 1.Stop 7&8 Close (ELR-End of line resistor). 2.Open Warning 3.Close signal Single-phase power source 4.Com 24VDC See operator plate for correct A-1. voltage. A-3. 9&10 23&24 External Interlock Timer Defeat SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 15: Auxiliary Function

    2. 3&4 Close limit dry contact Non-Monitored Sensing Devices (N.O. Dry Contact) 24VDC MAX 0.5A B-2. B-2. Open door Open door B-3. Radio control Close door Close door 24VAC Push button 24VAC Stop door Stop door SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 16: Timer Instruction

    23 and 24. When the switch on 23, 24 is open and S10 switch is ON, all timers are enabled. When the switch on 23, 24 is closed or S10 switch is OFF, all timers are disabled. SGH Series 230V, 50Hz...
  • Page 17 Without pressing, no adjustment is saved. Reclose Timer Set the Max. 99 min 59 Sec Max. 99 min 59 Sec desired time . Min. 1 Sec Min. 1 Sec SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 18 Note: To enable timer(s) – 1) Must switch Timer Switch S10 to ON. (See figure A-2 on Page 13 for location.) 2) Must remove jumper on Terminal PCB-CN2 (23,24). (See figure A-1 on Page 13 for location.) SGH Series 230V, 50Hz REVISION # 0001...
  • Page 19: Lcd Display Instruction

    OFF: Sensing device circuit ok or not OPEN activated. CLOSE LED8 DEVICE Device light STOP ON: When the sensing device connected SAFE on terminal CN2 (E5,E6/P5,P6) is normal. OFF: Sensing device disconnected, failed LED30 or damaged. DEVICE SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 20 INPUT POWER 230V 1 PHASE OPEN CLOSE STOP SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 21 STOP CLOSE OPEN INPUT POWER 230V 1 PHASE SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 22 INPUT POWER 230V 1 PHASE CLOSE STOP OPEN SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 23 STOP CLOSE OPEN INPUT POWER 230V 1 PHASE SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 24 NOTE : ˙ ˙ INPUT POWER 208V / 230V 3 PHASE OPEN CLOSE STOP SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 25 STOP CLOSE OPEN INPUT POWER 208V / 230V 3 PHASE NOTE : ˙ ˙ SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 26 Reference SGH series terminal connections Control Station External Interlock Timer Defeat Photo eyes ELR sensing Push Button or IR sensing edge edge Close Jump when no external interlock warning Stop Open Close is connected. signal 24VDC  Control panel is wired with momentary pressure open and constant pressure close.
  • Page 27: Important Safety Instructions

    6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s Owner’s Manual. An improperly operating or balanced door could cause severe injury or death. Have trained door systems technician make repairs to cables, spring assemblies, and other hardware. SAVE THESE INSTRUCTIONS. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 28: Emergency Manual Operation

    Put the hand chain back into the chain bag, before operating the door again electrically. Turn off power to the operator before manually operating the door.  WARNING Hand chain must be kept inside chain bag when operating electrically. WARNING SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 29: Maintenance Instructions

    Do not place hands or tools in or near the operator when the power is connected or when testing control or sensing devices. Always disconnect WARNING power before servicing or adjusting the operator. U.S. GEAR Covered under US Pat. #6,055,885, #6,900,602 and additional patents pending. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 30 Primary Sensing Device Connection Part No: GW 40-05-02 Part No: GW 40-05-02 AND Harness Part No: ADA-DA111-WH001 Serial connection Two module, provide photo eyes devices x4 connection, require a wire Harness to CN3. SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 31 Please Remove Jump Pin First Jump Pin First "A" "A" OPEN OPEN OPEN CLOSE CLOSE CLOSE "A" "A" Remove Remove Jump pin Jump pin KEY REQUIRED TO REMOVE COVER STOP STOP SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 32 KEY LOCKOUT 3-2 BUTTON STOP STOP OPEN OPEN OPEN OPEN OPEN Key switch OPEN CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE STOP STOP STOP STOP Ceiling Pull Switch Station JUMP CLOSE/OPEN CLOSE/OPEN RADIO SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...
  • Page 33 APPENDIX 4 SGH Series 230V, 50Hz REVISION # 0001 DATE: 07/20/2020...

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