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INSTALLATION INSTRUCTIONS
AND
OPERATION MANUAL
SGH Series 380V/400V/415V
UL325-2010 Compliant
Commercial and Industrial Door Operator
Logic Control
Continuous Duty

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Summary of Contents for CornellCookson SGH Series

  • Page 1 INSTALLATION INSTRUCTIONS OPERATION MANUAL SGH Series 380V/400V/415V UL325-2010 Compliant Commercial and Industrial Door Operator Logic Control Continuous Duty...
  • Page 2: Table Of Contents

    EMERGENCY MANUAL OPERATION ..................24 MAINTENANCE INSTRUCTIONS ..................... 25 APPENDIX 1: Multiple Sensing Devices Connection Instruction ..........26 APPENDIX 2: Control Connections Diagrams ................27 APPENDIX 3: Control Connections Diagrams ................28 SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 3: Important Installation Instructions

    14. If the operator is provided with an auxiliary chain operator, the hand chain must be kept inside the chain bag when operating electrically. 15. For products having a manual release, instruct the end user on the operation of the manual release. SGH Series 380V/400V/415V REVISION # 0003...
  • Page 4: Specifications

    1. Non-contact device (photo eye) can be used on doors up to 45 ft. wide (or maximum rated range of device if less than 45 ft.). Use a sensing edge to provide entrapment protection on doors over 45 ft. wide. 2. Sensing edge can be used on all doors. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 5: Types And Sizes Of Doors

    (LH=LS and RA, RH=RS and LA) Operators mounted in alternate positions (LA, RA) require a straight mounting plate in lieu of the standard bent plate. Consult factory for changes in mounting positions. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 6: Operator Mounting

    (Figure 3 - for 1/2hp and 3/4hp) (Figure 1 - for 1/2hp and 3/4hp) Door Sprocket Operator Drive Sprocket Correct Incorrect (Figure 2 - for 1hp and 1½hp) (Figure 4 - for 1hp and 1½hp) SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 7: Drive Chain Adjustment

    Drive Chain Door Sprocket 1/4" Drive Sprocket (Figure 2 - for 1hp and 1½hp) HAND CHAIN ADJUSTMENT Cut and reconnect chain with different color link provided. Chain Holder Optional SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 8: Wiring Instructions

    To avoid damage to door and operator, make all door locks inoperative. Secure lock(s)  in the unlocked position, or install electrical interlocks to prevent operation with the lock engaged. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 9: Control Wiring

    Failure to do so may result in serious injury or death to person(s) trapped beneath the door.  Changing from left hand to right hand or vice versa could result in change of control wiring. Consult factory for details. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 10: Entrapment Devices Wiring

    Please refer to sensing device manufacturer for specific installation and maintenance requirements. 2. After installation, be sure that the operator, controls, and sensing edge or other entrapment protection devices have been tested and function properly. SGH Series 380V/400V/415V REVISION # 0003...
  • Page 11: Input Power Connections

    INPUT POWER CONNECTIONS Three-phase power source See operator plate for correct voltage. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 12: Limit Switch Adjustment

    7. Micro switch (A or B) can be adjusted to accommodate sensing edge cut-off position. NOTE: “C” is usually the open limit switch and “D” is usually the close limit switch. SGH Series 380V/400V/415V REVISION # 0003...
  • Page 13: Control Settings

    ON: Momentary Pressure Close OFF: Constant Pressure Auto Open Safety Switch IR: P5&P6 ELR:E5&E6 1.Stop 7&8 Close (ELR-End of line resistor). 2.Open Warning 3.Close signal 4.Com 24VDC A-1. 9&10 23&24 External nterlock Timer Defeat SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 14: Auxiliary Function

    2. 3&4 Close limit dry contact 24VDC MAX 0.5A 24VDC MAX 0.5A B-2. B-2. Open door Open door B-3. Close door Close door Radio control 24VAC Push button Stop door Stop door 24VAC SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 15: Timer Instruction

    23 and 24. When the switch on 23, 24 is open and S10 switch is ON, all timers are enabled. When the switch on 23, 24 is closed or S10 switch is OFF, all timers are disabled. SGH Series 380V/400V/415V REVISION # 0003...
  • Page 16 Max. 99 min 59 Sec desired time .  Use to increase or to Min. 1 Sec decrease time.  Press to save setting. Without pressing, no adjustment is saved. Min. 1 Sec SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 17: Lcd Display Instruction

    2) Must remove jumper on Terminal PCB-CN2 (23,24). (See figure A-1 on Page 12 for location.) LCD DISPLAY INSTRUCTION Display Status Display Status T1 or T2 or T3 T1 setting setting completed T2 setting Door closing T3 setting Door opening SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 18: Light Indication

    OFF: Sensing device circuit ok or not OPEN activated. CLOSE LED8 DEVICE Device light STOP ON: When the sensing device connected SAFE on terminal CN2 (E5,E6/P5,P6) is normal. OFF: Sensing device disconnected, failed or damaged. LED30 DEVICE SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 19: Wiring Diagrams

    WIRING DIAGRAMS INPUT POWER 380V / 400V 3 PHASE OPEN CLOSE STOP SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 20 STOP CLOSE OPEN INPUT POWER 380V / 400V 3 PHASE SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 21 INPUT POWER 415V 3 PHASE OPEN CLOSE STOP SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 22 STOP CLOSE OPEN INPUT POWER 415V 3 PHASE SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 23: Terminal Connections

     When the door is closing, pushing the “Open” or “Stop” button will stop the door from moving.  When the door is closing, the radio control transmitter can stop and reverse the door at anytime. SGH Series 380V/400V/415V REVISION # 0003...
  • Page 24: Important Safety Instructions

    6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s Owner’s Manual. An improperly operating or balanced door could cause severe injury or death. Have trained door systems technician make repairs to cables, spring assemblies, and other hardware. SAVE THESE INSTRUCTIONS. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 25: Testing

    Put the hand chain back into the chain bag, before operating the door again electrically. WARNING  Turn off power to the operator before manually operating the door.  Hand chain must be kept inside chain bag when operating electrically. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 26: Maintenance Instructions

    Do not place hands or tools in or near the operator when the power is connected or when testing control or sensing devices. Always disconnect power before servicing or adjusting the operator. U.S. GEAR Covered under US Pat. #6,900,602, #7,161,100 #8,230,759, #8,662,140 and additional patents pending. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 27: Appendix 1: Multiple Sensing Devices Connection Instruction

    Primary Sensing Device Connection Part No: G W40-05-02 Part No: GW40-05-02 AND Harness Part No: ADA-DA111-WH001 S erial connection Two module, provide photo eyes devices x4 connection, require a wire Harness to CN3. SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 28: Appendix 2: Control Connections Diagrams

    Please Remove Please Remove Jump Pin First Jump Pin First "A" "A" OPEN OPEN OPEN CLOSE CLOSE CLOSE "A" "A" Remove Remove Jump pin Jump pin KEY REQUIRED TO REMOVE COVER STOP STOP SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...
  • Page 29: Appendix 3: Control Connections Diagrams

    KEY LOCKOUT 3-2 BUTTON STOP STOP OPEN OPEN OPEN OPEN OPEN Key switch OPEN CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE STOP STOP STOP STOP Ceiling Pull Switch Station JUMP CLOSE/OPEN RADIO CLOSE/OPEN SGH Series 380V/400V/415V REVISION # 0003 DATE: 08/27/2021...

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