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Summary of Contents for CornellCookson FS-500EP Series
- Page 1 INSTALLATION INSTRUCTIONS OPERATION MANUAL FS-500EP Series Rolling Fire Door Operators UL325-2010 Compliant Restricted Duty Operators SMART Control...
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Page 2: Important Installation Instructions
IMPORTANT INSTALLATION INSTRUCTIONS WARNING –To reduce the risk of death or serious injury to persons: READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. WARNING! – Components under extreme spring tension can cause death or serious injury. 2. Install only on a properly operating and balanced door. A door that is operating improperly could cause death or serious injury. -
Page 3: Specifications
SPECIFICATIONS MOTOR Type: Restricted cycle duty (30 cycles per hour) Horsepower: 5 hp Speed: 1700 RPM Voltage: 208/230, 460, 575 – 3 phase 230 volt 3 phase motor is suitable for use with 208 volts (see Wiring Diagrams and Appendix 5 for wiring change instructions) Current: See motor nameplate ELECTRICAL... -
Page 4: Installation Instructions
TYPES AND SIZES OF DOORS Consult factory for details. INSTALLATION INSTRUCTIONS INSTALLATION POSITIONS Consult factory for changes in installation positions. NOTE: Any change in mounting position may result in a change of operator rotation and consequently in a change of control functions. Consult factory for any changes. (LS mounting position is LH operator, RS position is RH operator) OPERATOR MOUNTING 1. -
Page 5: Drive Chain Adjustment
4. When the operator assembly is attached to the door bracket, be sure the door driven sprocket is properly aligned with the operator drive sprocket before securing the driven sprocket to the shaft. 5. The shelf or bracket must provide adequate support for the operator. Prevent play between the operator and the door shaft. -
Page 6: Limit Switch Adjustment
LIMIT SWITCH ADJUSTMENT Make sure the limit cams are positioned between the limit switch actuators before proceeding with adjustments. 1. Open / remove the control panel cover. 2. Open or close door to determine the moving direction of the limit switch cams. 3. -
Page 7: Wiring Instructions
WIRING INSTRUCTIONS Disconnect power at the fuse box before proceeding with any wiring. WARNING 1. Do not install any wiring or attempt to run this operator without checking the wiring diagram located on the inside of the control box cover. 2. -
Page 8: Control Wiring
CONTROL WIRING If the door is not visible from the control station, or if any device other than the control station is used to activate the door, an entrapment protection device must be installed on the door. Failure to install an entrapment WARNING WARNING protection device may result in serious injury or death to person(s) trapped... - Page 9 Disconnect power at the fuse box before proceeding with any wiring. WARNING 2. Locate the control station where the user can clearly see the operation of the door. Mount the enclosed placard adjacent or near the door. Controls shall be far enough from the door, or positioned such that the user is prevented from coming in contact with door while operating the WARNING controls.
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Page 10: Control Function
A. Control Function: During Alarm During Alarm S.E. Reverse 0 Cycle S.E. Reverse 0 Cycle S.E. Reverse 1 Cycle S.E. Reverse 1 Cycle A-2. A-2. S.E. Reverse 3 Cycles S.E. Reverse 3 Cycles EDGE EDGE REV 3S F. DLY M.OP M.CL PHOTO A. -
Page 11: Auxiliary Function
B. Auxiliary Function: B-2. Radio control 24VAC Push button 24VAC B-1. Open door STOP CLOSE OPEN STOP CLOSE OPEN Close door Stop door STOP CLOSE OPEN FS500-EP SERIES REVISION # 0000 DATE: 04/03/2019... -
Page 12: Timer Instruction
C. Timer Instruction: C-1. Decrease time. I ncrease time. Timer 2 setup. Timer 1 setup. (1) Timer 1 – Mid-open timer: Timer starts counting when door leaves close limit. Door stops after opening for set time. Pressing open again at mid-open position will cause door to open limit. - Page 13 (3) To Set Timer 1 (Mid-open Timer): Press and hold for 5 seconds. Display will flash. to increase or to decrease time. Press to save setting. Without pressing, no adjustment is saved. Mid-Open Timer Set the Max. 99 Sec desired time.
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Page 14: Light Indication
D.LCD Display Instruction: Display Status Display Status T1 setting Door closing T2 setting Door opening T1 or T2 setting Alarm condition completed E. Light Indication: LED30 VVS VVS Flashing: Alarm warning signal or terminal CN2(1,4) not connected. OFF: Normal Condition. LED6 OLS Open limit switch ON: Open limit switch activated. - Page 15 NOTE : ˙ ˙ FS500-EP SERIES REVISION # 0000 DATE: 04/03/2019...
- Page 16 NOTE : ˙ ˙ FS500-EP SERIES REVISION # 0000 DATE: 04/03/2019...
- Page 17 FS500-EP SERIES REVISION # 0000 DATE: 04/03/2019...
- Page 18 FS500-EP SERIES REVISION # 0000 DATE: 04/03/2019...
- Page 19 FS500-EP SERIES REVISION # 0000 DATE: 04/03/2019...
- Page 20 FS500-EP SERIES REVISION # 0000 DATE: 04/03/2019...
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Page 21: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS WARNING –To reduce the risk of severe injury or death: READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with door controls. Keep the remote control (where provided) away from children. 3. Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. - Page 22 FUSIBLE LINK CONNECTIONS REMOVE COTTER PIN FROM RELEASE ASSEMBLY AFTER INSTALLATION IS COMPLETE. Refer to the fire door installation instructions for connection of the release assembly or consult NFPA-80 and the authority having jurisdiction for fusible link location(s) and method. Fusible link connection location.
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Page 23: Maintenance Instructions
OPERATING INSTRUCTIONS 1. If a 3-button control station is used to operate the door, push the “OPEN” button to open the door, push the “CLOSE” button to close the door, push the “STOP” button to stop movement of the door while opening or closing. Removing pressure from the “CLOSE” button will cause the door to stop. - Page 24 Check the following items at the intervals listed: EVERY EVERY EVERY CHECK LIST DESCRIPTION 3 MONTHS 6 MONTHS 12 MONTHS Check for excessive slack. ● Check & adjust as required Drive Chain Lubricate. ● Sprockets Check set screw tightness ● Fasteners Check &...
- Page 25 APPENDIX 1 Multiple Sensing Devices Connection Instruction Warning: Power OFF When Connecting. QST-FS-EP-ADAPTER-5 Plug back the jumper Unplug the jumper connector connector if no additional to add modules. module is used. Secondary sensing device connects on 1st sensing module. Part No: Primary Sensing Device Connection GW40-05-1 Part No:...
- Page 26 APPENDIX 2 Control Connections Diagrams CCD-PCB-A01 Control Wiring for 3 Button Stations Control Wiring for Key Switch with Stop Button 1 Set of 3 Button Stations Key Switch with Stop Button 3-1 BUTTON KEY SWITCH Key switch OPEN OPEN CLOSE OPEN OPEN OPEN...
- Page 27 APPENDIX 3 Control Connections Diagrams CCD-PCB-B02 Wiring 3 Button Stations With Key Lockout 1 Set KEY LOCKOUT 3 BUTTON OPEN OPEN OPEN CLOSE CLOSE CLOSE STOP STOP Key switch STOP With and without key lockout KEY LOCKOUT 3-2 BUTTON STOP STOP OPEN OPEN...
- Page 28 APPENDIX 4 FS500-EP SERIES REVISION # 0000 DATE: 04/03/2019...
- Page 29 APPENDIX 5 Wiring Change Instruction from 230V to 208V 3 Phase Operator FS EP Series FS-EP-3P-V02 CONNECT (FOR 208V) REMOVE (FACTORY INSTALLED FOR 230V) Insulate the wire 2. Put t 1. Unplug the red "230V" wire connector from the red "PWR" wire he insulating cap on the red "230V"...
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