Shindaiwa DGK35FS Owner's And Operator's Manual
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Shindaiwa DGK35FS Owner's And Operator's Manual

Shindaiwa DGK35FS Owner's And Operator's Manual

Vertical, water-cooled 4-cycle diesel engine
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OWNER'S AND OPERATOR'S MANUAL
WARNING
Breathing diesel engine exhaust exposes you to chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
 Always start and operate the engine in a well ventilated area.
 If in an enclosed area, vent the exhaust to the outside.
 Do not modify or tamper with the exhaust system.
 Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.
WARNING
Cancer and reproductive Harm-
www.P65Warnings.ca.gov
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead compounds, and
other chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. WASH HANDS AFTER HANDLING.
CAUTION
Do not operate the Generator, or any other appliance, before you have read and understood the
instructions for use and keep near for ready use.
Vertical, Water-Cooled 4-Cycle Diesel Engine
California Proposition 65
DGK36FS
X753-008 49 1
X753801-560 1

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Summary of Contents for Shindaiwa DGK35FS

  • Page 1 OWNER’S AND OPERATOR’S MANUAL Vertical, Water-Cooled 4-Cycle Diesel Engine California Proposition 65 WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.  Always start and operate the engine in a well ventilated area. ...
  • Page 3 Introduction Thank you for purchasing this Shindaiwa soundproof diesel engine generator.  This manual has been created to ensure safe usage of this generator. Be sure to read this manual before operation. Improper operation/handling of this generator will result in an accident or malfunction.

  • Page 4: Table Of Contents

    Table of Contents 1. Safety Instructions ······························································ 2 2. Specifications ····································································· 6 2-1. Specifications ·································································· 6 2-2. Ambient Conditions ·························································· 7 3. Applications ········································································ 7 4. Part Names ········································································· 7 4-1. External View / Part Names ··············································· 7 4-2. Operation Panel Configuration ··········································· 9 5.

  • Page 5: Safety Instructions

    1. Safety Instructions WARNING : EXHAUST GAS POISONING  Do not operate the generator in poorly ventilated areas such as indoors or tunnels, as the exhaust gas of the engine contains substances that are harmful to human health.  Do not direct exhaust fumes at bystanders or buildings. WARNING : ELECTRIC SHOCK ...
  • Page 6 CAUTION : FIRE  Do not carry flammable items (such as fuel, gas and paint) or items that are highly combustible near the generator as the muffler, exhaust gas and other parts become extremely hot.  Position this generator 3 ft. (1 m) or more from walls or other hindrances, and on a level surface.
  • Page 7 CAUTION : INJURY  Always be sure to use “Lifting Hook” when lifting up the generator, and lift slowly and vertically.  Personnel performing lifting work must wear protective gear such as helmets, safety shoes and gloves.  Remove the wood ties if using anchors to secure the generator. ...
  • Page 8 ■ Danger/Warning/Caution Label Locations If danger, warning, or caution labels become damaged and difficult to read, replace with new labels in the indicated locations. Order labels using part number indicated in the parenthesis. ① Warnig/Caution (Part no. :X505-007571) ② Warning: Fire (Part no.

  • Page 9: Specifications

    2. Specifications 2-1. Specifications Model Unit DGK36FS Generator Type Revolving Field Brushless Rated Frequency Rated Output(Prime) Single phase Standby Output Single phase Rated Voltage Single phase 120/240 Single phase-120V 150×2 Rated Current Single phase-240V Power Factor Single phase 1.0 Insulation Class Excitation Self-Excitation (brushless) No.

  • Page 10: Ambient Conditions

    2-2. Ambient Conditions Use this generator in ambient conditions as described below. Failure to provide these conditions can result in problems such as malfunction, insufficient output and reduced durability. ■ Ambient temperature: 5 to 104 °F (-15 to 40 °C) ■...
  • Page 11 Fuel Filter Fan Guard (Main) Electromagnetic Fuel Pump Radiator Alternator Check Door Intercooler (Inside) Engine Check Door Intercooler Drain Plug External Fuel Inlet External Fuel Return 3way Fuel Valve Fuel Filter (Pre) Coolant Sub-Tank Air Cleaner Oil Filler Oil Level Indicator Engine Check Door Alternator Check Door Oil Filter...

  • Page 12: Operation Panel Configuration

    4-2. Operation Panel Configuration ① Circuit Breaker ② Controller ③ Voltage Regulator ④ Power Switch...

  • Page 13: Equipment

    5. Equipment 5-1. Controller This generator has a Controller which is used for starting or stopping the power generator or the engine, for monitoring. If you turn the Power Switch ON position, the status screen appears.(Refer to section “5-1.Controller (2)Operation Display”.) (1) Front panel elements ①...
  • Page 14 ⑦ UP button Use this button to move up or increase value. ⑧ PAGE button Use this button to switch over display pages. ⑨ DOWN button Use this button to move down or decrease value. ⑩ ENTER button Use this button finish editing a setpoint or moving right in the history page. ⑪...
  • Page 15  Breaker status Not used.  RH Running hours.  RPM Engine speed.  Current process timer Process content and remaining execution time.  Measurement Screens ○ Generator Status Screen Contents L1N (V) U-N voltage L2N (V) W-N voltage L1L2 (V) U-W voltage Generator Freq (Hz) Frequency...

  • Page 16: Spill Containment

    ○ ECU Values Status Screen Contents Load (%) Load factor EngineSpeed (rpm) Engine speed DPFReagen During DPF regeneration, the value is “1” T-coolant (℉) Coolant temperature P-Oil (psi) Oil Pressure FuelRate (g/h) Fuel economy T-IntManifold (℉) Intake temperature in the manifold T-Intake (℉) Intake temperature DEFLevelLamp...

  • Page 17: Switches

    The bed of this generator is equipped with the spill containment (structure for preventing leakage of liquid) so that any spilled liquid will not leak to outside of the generator when oil or fuel is spilled or leak. Before starting operation, check if there is accumulated liquid in the spill containment.

  • Page 18: Fuel Piping Switch (3Way Fuel Valve)

    (2) Circuit Breaker This switch is for transmitting electrical power to the load side. Turn to ON position to output voltage to the output terminals. Output to the load side is cut off when there is a short circuit or overload on the load side. <...

  • Page 19: Transport/Installation

    6. Transport/Installation 6-1. Transport Procedures WARNING : INJURY  Always be sure to use “Lifting Hook” when lifting up the generator. Using other parts when lifting up the generator could cause the result of falling.  No persons should ever be under a lifted generator. CAUTION : INJURY ...

  • Page 20: Load Connections

    CAUTION : FIRE Do not carry flammable items (such as fuel, gas and paint) or items that are highly combustible near the generator as the muffler, exhaust gas and other parts become extremely hot. Position this generator 3 ft. (1 m) or more from walls or other hindrances, and on a level surface.

  • Page 21: Connecting Load Cables

     Load Cable Selection Tables (Ex.) If used voltage is 120 V and voltage drops by 6 V. Single-phase Cabtyre cables (Unit: AWG) Length 200 ft. (61 m) 300 ft. (91 m) 400 ft. (122 m) Current or less 10 A 20 A 30 A 50 A...
  • Page 22  Single-phase 120V receptacle CON1 Load CON2 Load  Power available for use by each output terminal and receptacle are as show below. CON1 Load CON2 Load  Maximum individual allowable kVA as shown below. (Unit: kVA) 1-phase 120 V receptacle 1-phase, 3-wireoutput terminal Total CON1...

  • Page 23: Pre-Operation Inspection

    < Note >  If using a single-phase 120 V (between output terminals U-N/G and W-N/G), connect an equivalent load between U-N/G and W-N/G.  If using a single-phase three-wire output terminal simultaneously with a receptacle output, make sure that currents passing through each phase are less than the rated current of this generator.

  • Page 24: Checking Coolant

    (2) Engine Oil Viscosity Grades Use a diesel engine oil with an appropriate viscosity corresponding to the ambient temperature (refer to the table).  Relation of Viscosity/Temperature Temp. (°F) SAE 10W-30 SAE 10W-40 SAE 15W-40 (3) Engine Oil Replacement Amount Total Lubrication Oil Amount 3.0(0.1) gal．...
  • Page 25 Radiator Plate Filler Neck (2) Filling the Radiator Remove the radiator plate. Radiator Cover Remove the radiator cap. （ CLOSE ） Fill with coolant through the filler neck until the radiator is full. Re-attach and tighten the radiator cap. Attach the radiator plate. Radiator Cover Radiator Cap （...

  • Page 26: Checking The Fuel

    8-3. Checking the Fuel CAUTION : FIRE  This generator uses diesel fuel. Always be sure to stop the engine and not bring flames close when inspecting fuel or refueling. Wait until the engine has cooled before performing such procedures. ...

  • Page 27: Checking The Spill Containment

    (4) Replacing the Fan Belt Request the authorized distributor where the generator was Bolt purchased to replace the fan belt. < Note > Use of a loose or damaged fan belt could result in overheating or insufficient charging.  Do not operate the generator if fan guard has been removed. Alternator Bolt 8-5.

  • Page 28: Operating Procedures

    CAUTION : EXPLOSION  Never use or recharge the battery if the fluid level is below the minimum level.  Do not create sparks or bring flame near the battery as it generates flammable gas. Check the fluid level, and add distilled water until it reaches the upper level when the fluid level is near the lower level.
  • Page 29 CAUTION : FIRE  Do not carry flammable items (such as fuel, gas and paint) or items that are highly combustible near the generator as the muffler, exhaust gas and other parts become extremely hot.  Position this generator 3 ft. (1 m) or more from walls or other hindrances, and on a level surface.

  • Page 30: Procedures During Operation

    (1) Manual Start Turn off the Circuit Breaker on the operation panel of this machine. Turn the Power Switch to ON position. Press the Left button or Right button to select MAN mode. Press the Start button to start the engine. Warm up the engine for approximately 5 minutes.

  • Page 31: Stopping Operation

    (2) Adjustment during Operation During load operation, check the voltmeter and finely adjust voltage using the voltage regulator dial.  Restarting after stopping due to running out of fuel The fuel filter includes an automatic air-bleeding device. Restart the engine easily according to the following procedures even if the engine has stopped due to running out of fuel.

  • Page 32: Protective Functions

    Press the Stop button to shut off the engine. Turn the Power Switch to OFF position. < Note >  Set the Power Switch to OFF position if the generator will not be used for a prolonged period. If you leave the Power Switch to ON position, the standby current may drain the battery. (2) Auto Start The engine stops when the REMOTE START terminal opens.
  • Page 33 Engine Action Breaker Controller Automatic Cause Abnormality Trip Display Shutdown Engine Engine speed is too fast   Overspeed (2,070 rpm or more) Spill Containment Spill containment accumulated fluid has    Fluid Level exceeded the specified level making it Check necessary to flush the fluid The element is clogged making it necessary...
  • Page 34 (2) Low Oil Pressure CAUTION: BURNS  Always be sure to stop the engine and allow the engine to cool when performing inspection or maintenance of engine oil. Opening the oil gauge or oil filler cap during operation will result in hot oil gushing out. If the engine oil pressure drops below 14 psi (0.98 x 100 kPa) during operation, the alarm message "ECU P-Oil"...

  • Page 35: Connecting With External Fuel Tank

    (6) Air Filter Clogging Up The alarm message “*Wrn Air Filter Clogging Up” will appear if the air cleaner element becomes clogged during operation. If it illuminates, immediately stop the engine and clean or replace the air cleaner element. (Refer to section “10. Inspection/Maintenance (3) Air Filter Element Cleaning/Replacement”.) (7) Fuel Level Low The alarm message “*Wrn Fuel Level”...

  • Page 36: Inspection/Maintenance

    < Note >  If using a hose for the piping, use oil- External Tank resistant hose with an internal diameter of 0.31 to 0.35 in (8 to 9 mm).  Set the fuel level of the external fuel tank from 0 to 10 ft. (3 m) above from the bottom of this generator.
  • Page 37 CAUTION : FIRE  Always be sure to wipe up any spilled fuel or oil. CAUTION : BURNS  Do not touch the engine and surrounding components immediately after stopping the engine as they are still extremely hot.  Do not open the radiator cap immediately after stopping the engine. Do so will result in steam gushing out.
  • Page 38 Every Every Every Every Every Every Description Daily Remarks 250 hrs 500 hrs 750 hrs 1,000 hrs 1,500 hrs 3,000 hrs  Fuel filter (Replace)   Fuel tank (Drain water/Clean) (Drain) (Clean) Electromagnetic pump filter  (Clean/Replace)   Air cleaner element (Clean/Replace) (Clean)
  • Page 39 < Note > Open Close  Refer to section “8-1. Checking Engine Oil” for engine oil replacement amounts and types.  After reinserting the oil drain plug and shortly after starting the engine, be sure to always check that there is no oil leakage. ...
  • Page 40 location that is excessively dirty or dusty. Wipe away any dirt or moisture that has adhered to the parts.  Never touch the elements for any reason except cleaning.  Element part no.: P822768 (Isuzu part no.)  Cleaning the air filter element If dry dust is adhering : Blow compressed air from inside Air Filter Element the element.
  • Page 41 Tighten the drain plug on the bottom and the air-bleeding plug. ■Drain plug tightening torque : 1.5 to 2.5N･m(0.15 to 0.25kgf･m) Air Bleeder ■Air-bleeding plug tightening torque : Plug 8 to 12N･m(0.8 to 1.2kgf･m) ■Outer case tightening torque : 18 to 22N･m(1.8 to 2.2kgf･m) <...
  • Page 42 (7) Draining Water from the Fuel Tank Drain Water Every 250 hours Set a container to catch spilled water. Remove the fuel drain plug and packing (with rubber seal). After the water has been drained, reinsert the fuel drain plug Fuel Drain Plug with new packing (with rubber seal).
  • Page 43 (9) Draining Water and Oil from the Intercooler Drain Water and Oil Every 500 hours Remove the drain plug. After the water and oil have been drained, re-install and tighten the drain plug. Intercooler < Note > Drain Plug  After reinstalling the drain plug, be sure to always check to avoid any leakage.
  • Page 44 (11) Spill Containment Cleaning/Inspection WARNING : INJURY  Do not attempt to lift the equipment with any additional weight such as optional fuel tanks or trailers.  No persons should ever be under a lifted generator at all time. CAUTION : INJURY ...
  • Page 45 Remove the drain plug (R1”) to drain the water. After the procedures have been completed, apply sealant coating to the plug (R1”) or wrap it in seal tape and reinsert it. < Note >  If the fluid drained when cleaning the spill containment contains oil or grease, dispose of it according to the related laws and regulations.
  • Page 46 (12) Elimination of excessive carbon in the exhaust system by extended light load WARNING : EXHAUST GAS POISONING  Do not operate the generator in poorly ventilated areas such as an indoors or tunnels, as the exhaust gas of the engine contains substances that are harmful to human health.

  • Page 47: Long-Term Storage

    11. Long-Term Storage WARNING : INJURY  Always turn the power switch to the OFF position and stop the engine, then close and lock OPERATION PANEL DOOR before checking or maintaining the engine or any equipment. CAUTION : FIRE  Always be sure to wipe up any spilled fuel or oil. ...

  • Page 48: Troubleshooting

    (2) Double-Stacking Storage Procedures WARNING : INJURY Always be sure to observe the following items when double stacking this generator in a warehouse or similar location.  Check that the hood of this generator is not dented, and that bolts are not loose or missing. ...
  • Page 49 Problem Suspected cause Action Starter motor 1. Battery output is weak 1. Check battery fluid or charge does not drive 2. Battery is deteriorated 2. Replace Battery or speed is low 3. Battery terminal is OFF or loosen 3. Fix/Tighten terminal 4.
  • Page 50 3. Improper fuel is used 3. Change to clean fuel Problem Suspected cause Action White smoke 1. Too much or too little oil to cylinder 1. Contact distributor or dealer for repair comes out from 2. Water is interfused in fuel line 2.

  • Page 51: Circuit Diagram

    13. Circuit Diagram...
  • Page 52 ©2022 ©2021...

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