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AR16J
LGMG AR16J Articulating Boom Lift Manuals
Manuals and User Guides for LGMG AR16J Articulating Boom Lift. We have
6
LGMG AR16J Articulating Boom Lift manuals available for free PDF download: Service Manual, Operation And Safety Manual, Operation Manual, Maintenance Manual
LGMG AR16J Service Manual (216 pages)
Articulated Boom Mobile Elevating Work Platform
Brand:
LGMG
| Category:
Boom Lifts
| Size: 5 MB
Table of Contents
Table of Contents
3
Foreword
8
Safety Notices
9
Chapter 1 Safety and Environment
11
Terms and Definitions
13
Compliance
13
Before Maintenance
13
Workplace Requirements
14
Safety Considerations for Maintenance and Repair
14
Intended Use
16
Instructions
16
Chapter 2 Product Introduction
17
Parameters of Machine
19
Parameters of AR14J (A0014JNDCH20) Articulated Lifting Platform
19
Parameters of AR16J (A0016JNDCH20) Articulated Lifting Platform
23
Pressure Parameters of Filters and Valves
25
Tightening Torque of Joints and Plugs
26
Tightening Torque of Nuts and Bolts
28
Chapter 3 Maintenance
31
Platform Assembly
33
Assembling the File Box
33
Assembling the Foot Switch
33
Assembling the Lifting Cross Bar
33
Assembling the Platform Support
34
Assembling the Load Cell
34
Assembling the Swing Motor Mounting Bracket
35
Assembling the Platform Control Unit (PCU)
35
Assembling the Anti-Collision Rubber Pad
35
Assembling the Platform
36
Axle Assembly
36
Disassembling the Front Axle Assembly
36
Assembling the Front Axle Assembly
37
Disassembling the Rear Axle Assembly
40
Assembling the Rear Axle Assembly
41
Disassembling the Wheel
43
Assembling the Wheel
43
Jib Assembly
43
Disassembling the Swing Cylinder, the Fly Jib Cylinder and the Jib
43
Assembling the Swing Cylinder, the Fly Jib Cylinder and the Jib
45
Engine Assembly
48
Subassembling the Engine
48
Assembling the Engine Cooling System
51
Assembling the Engine Fuel Pipeline
52
Cable Carrier Assembly
54
Disassembling the Cable Carrier
54
Assembling the Cable Carrier
56
Boom/Extension Jib Assembly
58
Disassembling the Boom
58
Assembling the Boom Assembly
59
Disassembling the Extension Jib Assembly
61
Assembling the Extension Jib Assembly
62
Assembling the Telescopic Boom Assembly
64
Hydraulic Tank/Fuel Tank
65
Assembling the Hydraulic Tank
65
Disassembling the Hydraulic Tank
67
Assembling the Fuel Tank
68
Disassembling the Fuel Tank
68
Cylinder Assembly
69
Disassembling the Boom Luffing Cylinder
69
Assembling the Boom Luffing Cylinder
70
Disassembling the Boom Telescopic Cylinder
71
Disassembling the Lower Leveling Cylinder
73
Assembling the Lower Leveling Cylinder
74
Disassembling the Upper Leveling Cylinder
74
Bleeding Cylinder
76
Bleeding Function Pump
76
Bleeding Slewing Motor
76
Bleeding Walking Motor
76
Bleeding Steering Cylinder
76
Bleeding Folding Jib Luffing Cylinder
77
Bleeding Main Boom Luffing Cylinder and Lower Leveling Cylinder
77
Bleeding Main Boom Telescopic Cylinder
78
Bleeding Fly Jib Luffing Cylinder and Upper Leveling Cylinder
78
Bleeding Platform Swing Cylinder
78
Folding Jib Assembly
80
Removing Folding Jib
81
Assembling Folding Jib Assembly
85
Removing Folding Jib Lift Cylinder
87
Assembling Folding Jib Lift Cylinder
88
Rotary Table Swing Assembly
89
Removing Slewing Drive Assembly
89
Assembling Slewing Drive Assembly
90
Lifting Rotary Table
90
Other Components
90
Assembling Battery
90
Assembling Tilt Sensor
91
Assembling Horn
91
Assembling Slewing Ring Grease Filler Hose
92
Assembling Ground Control System
92
Assembling Hydraulic Oil Radiator
93
Valve Group
94
Multi-Way Valve Assembly AR16JEDC-5
94
Platform Swing Control Valve ST4277-AB00
95
ST5093-AB0C Walking Control Valve Group
96
Chapter 4 Maintenance
99
Observing the Regulations
101
Checking the Battery
101
Checking the Hydraulic Filter
102
Replacing the Air Filter of the Hydraulic Tank
104
Checking the Hydraulic Oil Level
104
Checking the Oil Level of the Reducer
104
Changing the Reducer Gear Oil
105
Maintenance of Worm-Type Slewing Drive
106
Maintenance of Deutz Engine
107
Checking the Engine Oil Level
107
Changing Engine Oil and Replacing Oil Filter
108
Checking Fuel Leaks
110
Bleeding or Replacing the Fuel Filter
110
Checking the Air Cleaner of the Engine
112
Cleaning or Replacing the Air Cleaner
112
Checking the Coolant Level
113
Adding or Changing Engine Coolant
113
Checking the Engine Belt
114
Scheduled Maintenance
115
Fault Diagnosis of Engine
116
Maintenance Schedule
121
Chapter 5 Commissioning
127
Safety Instructions
129
Commissioning Process
130
Machine Inspection
131
Basic Test
132
Start Test
132
Basic Operation Test of Ground Control Unit
134
Basic Operation Test of Platform Control System
136
Hydraulic Oil Level Test
139
Load Test (1.1 Times Rated Load)
140
Travel Speed (High Speed) Test
140
Braking Distance Test
141
Drive Speed Limit Test
141
Braking Distance Test (at Slow Speed)
142
Drive Enable System Test
142
Tilt Sensor Test
143
Gradeability Test (45%)
143
Gradeability Test (25%)
144
Floating Test
144
Operation Time Test
144
Lifting Height Test
147
Load Test (1.25 Times)
147
Rated Load Calibration
148
Pressure Test
148
Function Valve Relief Pressure Test
148
Chapter 6 Appendix
151
Dtcs of COBO System
153
Schematic Diagram
154
AR14J/AR16J Hydraulic Schematic Diagram (Rexroth)
154
AR14J/AR16J Hydraulic Schematic Diagram (Sant Main Valve)
155
AR14J/AR16J Electrical Schematic Diagram (Rexroth)
156
AR14J/AR16J Electrical Schematic Diagram (Sant Main Valve)
157
Diagram of Common Hydraulic Part Symbols
158
Diagram of Common Electrical Part Symbols
174
Chapter 7 Kubota EU5 Engine Content
186
Parameters of Machine
188
1Parameters of Ar14J(A0014Jnkch21)Articulated Lifting Platform
188
Parameters of AR16J(A0016JNKCH21) Articulated Lifting Platform
190
Kubota EUⅤ Engine Assembly
193
Subassembling the Engine
193
Assembling the Engine Cooling System
194
Assembling the Engine Fuel Pipeline
195
Kubota Euⅴengine Maintenance
197
Compliance and Obedience
197
Check for Batteries
197
Maintenance of Worm-Type Slewing Drive
197
Check Hydraulic Oil Level
198
Check for the Oil Level in the Reducer
199
Replacement of the Gear Oil of Reducer
199
Replacement of Engine Oil and Filter
200
Check for Fuel Leakage
201
Draining of Water Separator
201
Replacement of the Fuel Filter
202
Changing of Oil Separator Element
203
Cleaning or Replacement of Air Filter
203
Check for Coolant Liquid Level
204
Filling or Replacement of Engine Coolant
204
Check for Engine Belt
205
Regular Maintenance
205
Kubota EUⅤ Engine Fault Table
206
Engine Fault Codes
208
Kubota EUⅤ Schematic Diagram
215
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LGMG AR16J Operation And Safety Manual (89 pages)
Mobile Elevating Work Platform
Brand:
LGMG
| Category:
Boom Lifts
| Size: 1 MB
Table of Contents
Table of Contents
4
Foreword
6
Safety Precautions
7
Chapter 1 Safety
8
Danger
10
No Operation Is Allowed Unless
10
Classification of Hazards
10
Intended Purpose
10
Safety Sign Maintenance
10
Risk of Electric Shock
11
Risk of Tipping
11
Safety in the Work Area
11
Risk of Crushing
12
Risk of Operating on Slopes
13
Risk of Falling
13
Risk of Collision
13
Risk of Component Damage
14
Risk of Explosion and Fire
14
Risk of Machine Damage
14
Risk of Bodily Injury
14
Battery Safety
14
Locked after each Use
15
Check Tires and Wheels
15
Chapter 2 Legend
16
Chapter 3 Decals
21
Chapter 4 Specification
30
Chapter 5 Control Unit
50
Lower Control Box
52
Upper Control Box
55
Chapter 6 Pre-Operation Inspection
62
No Operation Is Allowed Unless
64
Basic Principles
64
Pre-Operation Inspection
64
Chapter 7 Workplace Inspection
66
No Operation Is Allowed Unless
68
Basic Principles
68
Workplace Inspection
68
Chapter 8 Functional Test
70
No Operation Is Allowed Unless
73
Basic Principles
73
Functional Test
73
Tests from the Lower Control Box
73
Tests from the Upper Control Box
74
Chapter 9 Operating Instructions
77
No Operation Is Allowed Unless
79
Basic Principles
79
Starting the Engine
79
Emergency Stop
79
Auxiliary Power
80
Operation from the Ground Control Station
80
Operation from the Platform Control Station
80
Platform Overload
82
Tilt Indicator
82
System Fault
82
Parking and Storage
84
Instructions for Skyguard
84
Fall Protection
84
Chapter 10 Instructions for Transportation and Lifting
85
Compliance
87
Freewheel Configuration for Trailers
87
Transportation Safety
87
Lifting Instructions
88
LGMG AR16J Operation Manual (73 pages)
Articulated Boom Mobile Elevating Work Platform
Brand:
LGMG
| Category:
Lifting Systems
| Size: 2 MB
Table of Contents
Table of Contents
3
Foreword
5
Safety Precautions
6
Chapter 1 Safety
7
Danger
9
No Operation Is Allowed Unless
9
Classification of Hazards
9
Intended Purpose
9
Safety Sign Maintenance
9
Risk of Electric Shock
10
Risk of Tipping
10
Safety in the Work Area
10
Risk of Crushing
12
Risk of Operating on Slopes
12
Risk of Falling
12
Risk of Collision
12
Risk of Component Damage
13
Risk of Explosion and Fire
13
Risk of Machine Damage
13
Risk of Bodily Injury
13
Battery Safety
13
Locked after each Use
14
Check Tires and Wheels
14
Chapter 2 Legend
15
Chapter 3 Decals
19
Chapter 4 Specification
27
Chapter 5 Control Unit
37
Lower Control Box
39
Upper Control Box
42
Chapter 6 Pre-Operation Inspection
45
No Operation Is Allowed Unless
47
Basic Principles
47
Pre-Operation Inspection
47
Chapter 7 Workplace Inspection
49
No Operation Is Allowed Unless
51
Basic Principles
51
Workplace Inspection
51
Chapter 8 Functional Test
53
No Operation Is Allowed Unless
55
Basic Principles
55
Functional Test
55
Tests from the Lower Control Box
55
Tests from the Upper Control Box
56
Chapter 9 Operating Instructions
59
No Operation Is Allowed Unless
61
Basic Principles
61
Starting the Engine
61
Emergency Stop
61
Auxiliary Power
62
Operation from the Ground Control Station
62
Operation from the Platform Control Station
62
Platform Overload
64
Tilt Indicator
64
System Fault
64
Parking and Storage
66
Instructions for Skyguard
66
Fall Protection
66
Machine Safety System Override(MSSO)(if Equipped)
66
DPF Regeneration
67
Chapter 10 Instructions for Transportation and Lifting
69
Compliance
71
Freewheel Configuration for Trailers
71
Transportation Safety
71
Lifting Instructions
72
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LGMG AR16J Operation Manual (67 pages)
Mobile Elevating Work Platform
Brand:
LGMG
| Category:
Lifting Systems
| Size: 2 MB
Table of Contents
Table of Contents
3
Foreword
5
Safety Precautions
6
Chapter 1 Safety
7
Danger
9
No Operation Is Allowed Unless
9
Classification of Hazards
9
Intended Purpose
9
Safety Sign Maintenance
9
Risk of Electric Shock
10
Risk of Tipping
10
Safety in the Work Area
10
Risk of Crushing
12
Risk of Operating on Slopes
12
Risk of Falling
12
Risk of Collision
12
Risk of Component Damage
13
Risk of Explosion and Fire
13
Risk of Machine Damage
13
Risk of Bodily Injury
13
Battery Safety
13
Locked after each Use
14
Check Tires and Wheels
14
Chapter 2 Legend
15
Chapter 3 Decals
19
Chapter 4 Specification
27
Chapter 5 Control Unit
33
Lower Control Box
35
Upper Control Box
38
Chapter 6 Pre-Operation Inspection
41
No Operation Is Allowed Unless
43
Basic Principles
43
Pre-Operation Inspection
43
Chapter 7 Workplace Inspection
45
No Operation Is Allowed Unless
47
Basic Principles
47
Workplace Inspection
47
Chapter 8 Functional Test
49
No Operation Is Allowed Unless
51
Basic Principles
51
Functional Test
51
Tests from the Lower Control Box
51
Tests from the Upper Control Box
52
Chapter 9 Operating Instructions
55
No Operation Is Allowed Unless
57
Basic Principles
57
Starting the Engine
57
Emergency Stop
57
Auxiliary Power
58
Operation from the Ground Control Station
58
Operation from the Platform Control Station
58
Platform Overload
60
Tilt Indicator
60
System Fault
60
Parking and Storage
62
Instructions for Skyguard
62
Fall Protection
62
Machine Safety System Override(MSSO)(if Equipped)
62
Chapter 10 Instructions for Transportation and Lifting
63
Compliance
65
Freewheel Configuration for Trailers
65
Transportation Safety
65
Lifting Instructions
66
LGMG AR16J Maintenance Manual (42 pages)
Articulated Boom Mobile Elevating Work Platform
Brand:
LGMG
| Category:
Lifting Systems
| Size: 1 MB
Table of Contents
Table of Contents
3
Foreword
4
Safety Precautions
5
Chapter 1 Maintenance
6
Compliance and Obedience
8
Checking the Safety Manual
8
Check for Labels and Signs
8
Check for Damaged, Loose or Missing Parts
8
Check Hydraulic Oil Level
9
Check for Hydraulic Oil Leakage
9
Check for Batteries
10
Checking the Wires
10
Check for Tires and Hubs
11
Check for the Oil Level in the Reducer
11
Check for Exhaust Cover of Hydraulic Oil Tank
12
Visual Inspection of the Hydraulic Oil
12
Platform Weighing Structure Lubrication
12
Replacing the Return Filter of Hydraulic Tank
13
Replacing the High-Pressure Filter Element
13
Replacing the Air Cleaner
14
Maintenance of Worm-Type Slewing Drive
14
Replacement of the Gear Oil of Reducer
15
Changing Hydraulic Oil and Replacing the Suction Filter
15
Engine Maintenance -Deutz
17
Regular Maintenance
24
Engine Fault Table
25
Engine Fault Codes
27
Routine Inspection and Maintenance Intervals
34
Chapter 2 Schematic Diagram
38
LGMG AR16J Maintenance Manual (32 pages)
Mobile Elevating Work Platform
Brand:
LGMG
| Category:
Lifting Systems
| Size: 1 MB
Table of Contents
Table of Contents
3
Foreword
4
Safety Precautions
5
Chapter 1 Maintenance
6
Compliance and Obedience
8
Check for Batteries
8
Maintenance of Worm-Type Slewing Drive
9
Check Hydraulic Oil Level
10
Check for the Oil Level in the Reducer
10
Replacement of the Gear Oil of Reducer
11
Check for Engine Oil Level
11
Replacement of Engine Oil and Filter
12
Check for Fuel Leakage
13
Vent Fuel Pre-Filter
13
Replacement of the Fuel Filter
15
Check for Engine Air Filter
15
Cleaning or Replacement of Air Filter
16
Check for Coolant Liquid Level
17
Filling or Replacement of Engine Coolant
17
Check for Engine Belt
18
Regular Maintenance
18
Engine Fault Table
19
Engine Fault Codes
21
Chapter 2 Schematic Diagram
28
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