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LGMG AR65J Operation And Safety Manual

Articulated boom mobile elevating work platform ansi
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LGMG North America Inc.
Operation and Safety Manual
AR65J
Articulated Boom
Mobile Elevating Work Platform
ANSI
△
WARNING
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.

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Summary of Contents for LGMG AR65J

  • Page 1 LGMG North America Inc. Operation and Safety Manual AR65J Articulated Boom Mobile Elevating Work Platform ANSI △ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 This page left blank intentionally...

  • Page 3: Table Of Contents

    LGMG North America Inc. Operation and Safety Manual Contents Contents ....................... I Foreword ....................III Safety Notices ................... IV Chapter 1 Safety ..................1 1.1 Hazards .................... 3 1.2 Before Operation, Please Ensure that:..........3 1.3 Classification of Hazards ..............3 1.4 Intended Use ..................
  • Page 4 LGMG North America Inc. Operation and Safety Manual 6.2 Basic Principles ................43 6.3 Pre-operation Inspection ..............43 Chapter 7 Workplace Inspection ............... 45 7.1 No Operation Is Allowed Unless............47 7.2 Basic Principles ................47 7.3 Workplace Inspection..............47 Chapter 8 Functional Testing ..............

  • Page 5: Foreword

    Operation and Safety Manual Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG North America. This machine is designed according to ANSI A92.20-21 and CSA B354.6-17. The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.

  • Page 6: Safety Notices

    Always ensure the safety of all personnel and protect the machine against any damage. If unable to confirm the safety of some operations, contact LGMG North America. The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine.

  • Page 7: Chapter 1 Safety

    LGMG North America Inc. Operation and Safety Manual Chapter 1 Safety...
  • Page 8 LGMG North America Inc. Operation and Safety Manual...

  • Page 9: Hazards

    Symbols, color codes and symbolic words used lift articles. in LGMG products have the following meanings: Safety warning sign - used to warn of 1.5 Safety Sign Maintenance potential personal injuries. Observe all...

  • Page 10: Electric Shock Hazard

    LGMG North America Inc. Operation and Safety Manual safety sign. Do not use solvent-based Do not use the machine as a ground wire cleaners to clean the safety sign. during welding. 1.6 Electric Shock Hazard 1.7 Danger of Tip-over total...

  • Page 11: General Safety

    LGMG North America Inc. Operation and Safety Manual If the buzzer sounds when the platform goes regulations. uphill 12) Be very careful and reduce the speed when ①Lower the primary boom the machine is driven on a surface with crushed stone, unstable or slippery or near ②Lower the secondary boom...

  • Page 12: Operating Hazards On Slopes

    LGMG North America Inc. Operation and Safety Manual Boom or platforms must not be bound to 1.9 Operating Hazards on adjacent objects. Slopes Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rated value of the machine. Slope rating is only applicable to machines in stowed state.

  • Page 13: Collision Hazard

    LGMG North America Inc. Operation and Safety Manual regularly replace them according to the Beware of the squeezing danger when manufacturer's instructions. grasping the platform fence. When there are no people and obstacles in △ the lower area, the boom can be lowered.

  • Page 14: Machine Damage Hazard

    LGMG North America Inc. Operation and Safety Manual 1.14 Machine Damage Hazard A machine that have been damaged or faulty shall not be used. The machine shall not be used where strong magnetic fields, strong ionization Lead-acid battery contains acid. Wear and radioactive radiation may exist.

  • Page 15: Personal Fall Protection

    LGMG North America Inc. Operation and Safety Manual remove the key to avoid unauthorized use.  Near the mining area where the soil Cushion the wheel with a wedge. foundation is soft soil; Cut off the power when the machine is ...
  • Page 16 LGMG North America Inc. Operation and Safety Manual...

  • Page 17: Chapter 2 Legend

    LGMG North America Inc. Operation and Safety Manual Chapter 2 Legend...
  • Page 18 LGMG North America Inc. Operation and Safety Manual...
  • Page 19 LGMG North America Inc. Operation and Safety Manual △ CAUTION: The product structure diagram of AR65J is shown here. For other models, please refer to this diagram. Fig. 2-1 Side view of complete vehicle Description Description Counterweight Front axle Rear axle...
  • Page 20 LGMG North America Inc. Operation and Safety Manual...

  • Page 21: Chapter 3 Label

    LGMG North America Inc. Operation and Safety Manual Chapter 3 Label...
  • Page 22 LGMG North America Inc. Operation and Safety Manual...
  • Page 23 LGMG North America Inc. Operation and Safety Manual AR65J Labels Fig. 3-1 Label position...
  • Page 24 LGMG North America Inc. Operation and Safety Manual AR65J Label information Code Coding Name Code Coding Name 2534000024 Decal-Warning line 2534000974 Decal-In-box maintenance 2534000194 Decal-Group LOGO 2534003143 4*4*4 2534001691 Decal-Tire description 2534001995 Decal-Hydraulic oil Decal-Backward 2534001578 Decal-Caution of tilting 2534000053...
  • Page 25 LGMG North America Inc. Operation and Safety Manual AR65J Label...
  • Page 26 LGMG North America Inc. Operation and Safety Manual...

  • Page 27: Chapter 4 Overall Machine Parameters

    LGMG North America Inc. Operation and Safety Manual Chapter 4 Overall Machine Parameters...
  • Page 28 LGMG North America Inc. Operation and Safety Manual...
  • Page 29 LGMG North America Inc. Operation and Safety Manual AR65J (A2012J0WNK4AH7000) overall parameters 4.1 Overall performance parameters Item Parameters Item Parameters Rotary table slewing time per 260/573 80-110 circle (stowed) (s) Rated load (kg/lbs) 2 people Rotary table slewing time per...
  • Page 30 LGMG North America Inc. Operation and Safety Manual 4.3 Engine system Item Parameters Item Parameters Model V2403-CR-E5B Rated speed (r/min) 2600 Maximum torque (N.m)/speed Displacement (L) 159.8/1600 (r/min) Rated power (kW) Emission standard EPA T4f 4.4 Drive system Item Parameters/Content Speed ratio 21.81：1...
  • Page 31 LGMG North America Inc. Operation and Safety Manual 4.7 Filling volume Item Condition Grade Capacity Remarks Hydraulic oil Rando MV32 Chevron Working 15W-40 temperature:-20℃～40℃ Working 10W-30 temperature:-25℃～30℃ Engine oil (L/Gal) API CJ-4 Working 5W-30 temperature:-30℃～30℃ Working 0W-20 temperature:-35℃～20℃ 50% LLC/50% clean Coolant (L/Gal) 8.5/2.2...
  • Page 32 LGMG North America Inc. Operation and Safety Manual Minimum temperature <-30°C Inner raceway of Lithium base grease Appropriate slewing bearing amount Surface of slewing Lithium base grease Appropriate gear and slewing amount bearing...
  • Page 33 When the platform load is less than 260 kg/573 lbs, AR65J motion range is not restricted. When the platform load is greater than 260 kg/573 lbs and less than 350 kg/772 lbs, AR65J/ motion range is restricted.
  • Page 34 LGMG North America Inc. Operation and Safety Manual AR65J (A2012J0WNK3AH7000) overall parameters 4.1 Overall performance parameters Item Parameters Item Parameters Rotary table slewing time per 260/573 80-110 circle (stowed) (s) Rated load (kg/lbs) 2 people Rotary table slewing time per...
  • Page 35 LGMG North America Inc. Operation and Safety Manual 4.3 Engine system Item Parameters Item Parameters V24BM-DI-CT0 Model Rated speed (r/min) 2600 Maximum torque (N.m)/speed Displacement (L) 158.6/1600 (r/min) EU Stage ⅢA Rated power (kW) Emission standard 4.4 Drive system Item...
  • Page 36 LGMG North America Inc. Operation and Safety Manual 4.7 Filling volume Item Condition Grade Capacity Remarks Hydraulic oil Rando MV32 Chevron Working 15W-40 temperature:-20℃～40℃ Working 10W-30 temperature:-25℃～30℃ Engine oil (L/Gal) API CH-4 Working 5W-30 temperature:-30℃～30℃ Working 0W-20 temperature:-35℃～20℃ 50% LLC/50% clean Coolant (L/Gal) 8.5/2.2...
  • Page 37 LGMG North America Inc. Operation and Safety Manual Minimum temperature <-30°C Inner raceway of Lithium base grease Appropriate slewing bearing amount Surface of slewing Lithium base grease Appropriate gear and slewing amount bearing...
  • Page 38 When the platform load is less than 260 kg/573 lbs, AR65J motion range is not restricted. When the platform load is greater than 260 kg/573 lbs and less than 350 kg/772 lbs, AR65J/ motion range is restricted.

  • Page 39: Chapter 5 Control Box

    LGMG North America Inc. Operation and Safety Manual Chapter 5 Control Box...
  • Page 40 LGMG North America Inc. Operation and Safety Manual...

  • Page 41: Gcu

    LGMG North America Inc. Operation and Safety Manual 5.1 GCU Figure 5-1 GCU panel Name Name Rotary Table Slewing Switch Display Platform Rotary Switch Emergency Stop Switch Tower Boom Up/Down Switch Reserved Jib Boom Up/Down Switch Engine Speed Select Switch...
  • Page 42 LGMG North America Inc. Operation and Safety Manual Table 5-2 The function description of the button switch of the GCU is shown in the table below: Item Button switch Function description Turn the key switch to the platform position, and the PCU will run.

  • Page 43: Pcu

    LGMG North America Inc. Operation and Safety Manual 5.2 PCU Figure 5-2 PCU panel Name Name Boom Lifting/Lowering and Rotary Table Indicator Lamp Slewing Control Handle Boom Extension/Retraction and Tower Platform Leveling Switch Boom Up/Down Control Handle Crab Steering/Front Wheel...
  • Page 44 LGMG North America Inc. Operation and Safety Manual Table 5-4 The function description of the button switch of the PCU is as follows: Item Button switch Function description Push the red "emergency stop" button inward to the OFF Emergency Stop position to stop all PCU functions.
  • Page 45 LGMG North America Inc. Operation and Safety Manual When the switch is in the middle position, it is in the two-wheel steering mode, and only the front wheels are steering; Steering Mode When the switch is turned to the left, the rear wheels turn Selection Switch in the same direction as the front wheels;...
  • Page 46 LGMG North America Inc. Operation and Safety Manual The indicator lamp function description of the display panel is described in the following table: System fault alarm Amplitude limit indication Platform overload alarm Machine tilt alarm Driver Enable Indication Generator is in use...

  • Page 47: Chapter 6 Pre-Operation Inspection

    LGMG North America Inc. Operation and Safety Manual Chapter 6 Pre-operation Inspection...
  • Page 48 LGMG North America Inc. Operation and Safety Manual...

  • Page 49: Before Performing This Operation, Ensure That

    If the manual needs to be proceeding to the next step. replaced, please contact LGMG service personnel. Check the workplace, please refer to the workplace inspection section this Ensure that all labels are clear, legible and manual.
  • Page 50 LGMG North America Inc. Operation and Safety Manual  Nuts, bolts and other fasteners  Platform entrance lifting cross bar  Platform safety guard  Drive axle and pump  Engine and parts Check the entire machine to find: ...

  • Page 51: Chapter 7 Workplace Inspection

    LGMG North America Inc. Operation and Safety Manual Chapter 7 Workplace Inspection...
  • Page 52 LGMG North America Inc. Operation and Safety Manual...

  • Page 53: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual  The instantaneous wind speed exceeds 12.5 m/s 7.1 No Operation Is Allowed  Use ambient temperature and humidity Unless beyond the required temperature and humidity requirements You have understood and practiced the ...
  • Page 54 LGMG North America Inc. Operation and Safety Manual...

  • Page 55: Chapter 8 Functional Testing

    LGMG North America Inc. Operation and Safety Manual Chapter 8 Functional Testing...
  • Page 56 LGMG North America Inc. Operation and Safety Manual...

  • Page 57: Basic Principles

    LGMG North America Inc. Operation and Safety Manual button switch. Try to enable each boom and 8.1 Basic Principles platform function button switch. Result: All boom and platform functions fail. You have understood and implemented the rules for safe operation of machines in this ...
  • Page 58 LGMG North America Inc. Operation and Safety Manual Shutdown" button to the "OFF" position. and press the foot switch. Result: The engine is off and no function can be  Press the emergency power unit switch to operated. the "on" position and turn on each function control handle or toggle switch.
  • Page 59 LGMG North America Inc. Operation and Safety Manual Test tilt sensor high barrier or curb.  Stepping on the foot switch. Result: The remaining three tires are in close contact with the ground.  Raise the boom 5° or extend it 0.6 m/2 ft, ...
  • Page 60 LGMG North America Inc. Operation and Safety Manual  Stepping on the foot switch.  Raise the boom 5° (with the boom fully retracted).  Slowly move the drive control handle to the full drive position. Result: the maximum drive speed possible does not exceed 0.8 Km/h/0.5 mph in the boom lifting...

  • Page 61: Chapter 9 Operating Instructions

    LGMG North America Inc. Operation and Safety Manual Chapter 9 Operating Instructions...
  • Page 62 LGMG North America Inc. Operation and Safety Manual...

  • Page 63: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual 9.3 Starting the Engine 9.1 No Operation is Allowed Unless From the ground control station, turn the key switch to the required position. You have understood and practiced the Ensure red “Emergency Shutdown” buttons...

  • Page 64: Emergency Power

    LGMG North America Inc. Operation and Safety Manual  button function. Stepping on the foot switch.  Slowly move the appropriate button switch 9.5 Emergency Power and control handle as marked on the control panel to adjust the platform to the If the primary power source fails, use the appropriate position.
  • Page 65 LGMG North America Inc. Operation and Safety Manual  Stop: Return the drive control lever to the △ center position or release the foot switch. CAUTION: When the boom  When the boom is raised to a certain angle, inclines 5° above the horizontal plane, the machine movement speed is limited.

  • Page 66: Platform Overload

    LGMG North America Inc. Operation and Safety Manual Wheel automatic alignment △ NOTE :That the machine may Turn the wheel automatic alignment switch to the left, the wheels will be automatically aligned, move in the opposite direction to the and the rear and front wheel alignment indicator drive and steering control handles.

  • Page 67: Red Guard Protective System

    LGMG North America Inc. Operation and Safety Manual 9.10 Red Guard protective reminded, safety awareness system neighboring personnel is improved. In addition, the Red Guard protective system also provides the safety overriding switch for operators, facilitating operators remove dangers. Benefiting from rigid components of the Red...

  • Page 68: Dpf Regeneration (If Equipped)

    LGMG North America Inc. Operation and Safety Manual tank Connection example: Power line Recommended heating duration: Ambient Ambient 1. Find and press “SET” button. Model temperature temperature above -20℃ below -20℃ 2h＜ heating ＜2h AR65J duration ＜4h 9.12 DPF Regeneration (If...
  • Page 69 LGMG North America Inc. Operation and Safety Manual press Enter to cancel the Setting. 4. Select "DPF parameter ", press Enter. The system will display the status of DPF, as △ NOTICE：During manual DPF shown in the figure below. regeneration, the exhaust gas becomes hotter than usual and its quantity increases.

  • Page 70: System Failure

    LGMG North America Inc. Operation and Safety Manual indicator lamp illuminates to indicate a control permanently damaged and will have to system fault. The LCD screen will display the corresponding fault code, and the machine will be replaced by a qualified service turn off the corresponding function, as shown in technician.
  • Page 71 LGMG North America Inc. Operation and Safety Manual The system fault code is shown in the following table: Error code Description Controller output power supply 1 open circuit Controller output power supply 2 open circuit Controller output power supply 3, 4 open circuit...

  • Page 72: After Each Use

    LGMG North America Inc. Operation and Safety Manual GPS is removed The platform load is less than 100Kg Operation sequence warning Enable Timeout Wrong selection of superstructure and chassis Tower boom luffing limit Tilt alarm, tower bomm lifting Low fuel level alarm Table 9-1 System Fault Codes and Limiting Actions 9.14 After Each Use...

  • Page 73: Chapter 10 Transportation Instructions

    LGMG North America Inc. Operation and Safety Manual Chapter 10 Transportation Instructions...
  • Page 74 LGMG North America Inc. Operation and Safety Manual...

  • Page 75: Observing The Regulations

    LGMG North America Inc. Operation and Safety Manual 10.1 Observing the Regulations The driver shall be responsible for ensuring that the machine is properly fixed and that the appropriate trailer is selected in accordance with local traffic regulations. Figure 10-2 Brake release Only the personnel qualified for lifting operation at heights can lift the machine.

  • Page 76: Guidance For Lifting

    Do not apply excessive downward force when protecting boom components, as shown in Fig. 10-4. Method 2: Figure 10-6 Lifting point (take AR65J as an example) Fig. 10-5 Schematic Diagram of Fixed Platform  Operate with GCU.
  • Page 77 LGMG North America Inc. Operation and Safety Manual...
  • Page 78 AR65J Articulated Boom Mobile Elevating Work Platform Operation and Safety Manual First Edition –March 2023 1445 Sheffler Drive Chambersburg, PA. 17201 Toll Free: 833.288.LGMG (5464) Local Phone: 717.889.LGMG (5464) Email: sales@lgmgna.com www.lgmgna.com...

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