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ATTACK 810 Series Operation Manual

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Series
810,820 Series Wheel Loader
Operation Manual
Page 1/57
Updated 8/27/2013
810,820 Series wheel loader operation manual
Wheel loader

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Summary of Contents for ATTACK 810 Series

  • Page 1 Series 810,820 Series Wheel Loader Operation Manual Page 1/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...

  • Page 2: Series

    Series FOREWORD 810,820 Series loader is one of ATTACK self-developed new less than 1ton multi-function mini- loaders, this loader is a ideal product for material loading and unloading, short-distance transport, can be matched with many tools, can be realized more kinds of uses, such as lifting, pulling, clamp hold, digging drill, ground, weeding, feeding fodder, etc.

  • Page 3: Ec Declaration Of Confirmity

    EC DECLARATION OF CONFORMITY Series HEREBY DECLARES THAT THE PRODUCT DESCRIBED BELOW: Description: Earth-moving machinery – Wheel loader Model: 810 Serial number: 2013/1642 Engine model: Endothermic cycle diesel Engine power and speed: 24.5Kw/3000rpm Manufacturing year: 2013.07 COMPLIES WITH THE PROVISIONS OF THE FOLLOWING EUROPEAN DIRECTIVES: 2006/42/EC Machinery Directive 2004/108/EC...

  • Page 4: Table Of Contents

    CONTENT FOREWORD Series EC DECLARATION OF CONFIRMITY CONTENT SECTION 1 RECORD OF REVISIONS ___________________________________________ 6 SECTION 2 GENERAL WARRANTY CONDITIONS _________________________________ 7 SECTION 3 GENERAL WARNING _______________________________________________ 9 SECTION4 INFORMATION AND OPERATION ___________________________________ 12 A. MAIN CONFIGURATION _______________________________________________ 12 B.OPERATOR’S RESPONSIBILITY _________________________________________ 13 C.MACHINERY RESPONSIBILITY __________________________________________ 15 CHAPTER 1 _________________________________________________________________ 17 GENERAL INFORMATION &...
  • Page 5 C.OIL&LUBRICATING OIL ________________________________________________ 45 SECTION2: TROUBLESHOOTING ______________________________________________ 47 Series ． ． ． ． Energy to reduce ____________________________________________________ 47 ． ． ． ． DRIVE AXLE ________________________________________________________ 48 ． ． ． ． BRAKE SYSTEM _____________________________________________________ 49 ． ． ． ． GENERATOR________________________________________________________ 50 ．...

  • Page 6: Section1:Record Of Revisions

    We reserves the right to modify or make changes within a specific model group without notice and without incurring any liability to retrofit tractors previously shipped from the factory. Contact your ATTACK dealer for maintenance that is not covered in this publication. ISSUE DATE...

  • Page 7: Section2:General Warranty Conditions

    ATTACK product, hereunder called “the buyer” and ATTACK factory, called “the manufacturer“. The fact that the buyer places an order of a ATTACK product means that he has read the present policy and does accept its provision. Any other general or particular provision, that differs...
  • Page 8 ARTICLE 7: This warranty is extended by ATTACK only to the buyer of new products from ATTACK or of its authorized distributors. The products purchased under this warranty are intended for use exclusively by the buyer and his employees and by no other person. Therefore, there shall be no third party beneficiary of this warranty.

  • Page 9: Section 3 General Warning

    SECTION3 GENERAL WARNING Series FOREWORD This instruction manual is intended for all users of the machine: the company manager, the Department Head, the driver, as well as the whole personnel who works with or near to the equipment GENERAL WARNING: 1.
  • Page 10 GENERAL INSTRUCTION Series The company manager must make sure that the machine is delivered with the instruction manual and the certificate of conformity for the member states of the European Community * The location of the instruction manual is specified on the dispatch note when leaving the factory The certificate of conformity is placed with the dispatch note Only trained and qualified operators with appropriate driving license and accredited by the...
  • Page 11 Any system damage, capsized and roll over protection and any conflict change, replacement or non-correct repair for the falling object protection certification maybe will damage the structure’s protective performance. Prohibit welding or drilling in this structure. Pleas contact with ATTACK agency about the repair limit, to avoid conflicting with ROPS certification.

  • Page 12: Section4 Information And Operation

    Series SECTION 4: INFORMATION AND OPERATION A. STANDARD CONFIGURATION The following features are standard equipment on the Loader series: Diesel engine Hydrostatic traveling drive system Power steering Recessed multi-function rear lights Mechanically operated parking brake Lighted transmission shift control Multi-function hydraulic control joystick Fast change and lock attachment system Adjustable absorbing seat with belt 10.

  • Page 13: B.operator's Responsibility

    B.OPERATOR RESPONSIBILITIES Series This chapter must be read and thoroughly understood prior to operating or performing any maintenance on this equipment. WARNING: FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH AS WELL AS EQUIPMENT DAMAGE.
  • Page 14 The maximum ear noise measured value of this loader is 88dB, for your good health, pls wear personal protective equipment (such like the earplug isolated the noise) when controlling the machine, to reduce the hurt of the machine noise to your body. Series •...

  • Page 15: C.machinery Responsibility

    C.MECHANICAL RESPONSIBILITIES Series This chapter must be read and thoroughly understood prior to performing any maintenance on this equipment. WARNING: FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH AS WELL AS EQUIPMENT DAMAGE. 1.
  • Page 16 31. Do not store, spill or use fuel near an open flame. 32. Do not use the battery in this unit to start other vehicles. 33. Do not attempt to install or adjust control cables with the engine running. Series 34.

  • Page 17: Chapter 1

    Series CHAPTER 1. GENERAL INFORMATION & OPERATING INSTRUCTIONS Page 17/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...

  • Page 18: Section 1 Main Components

    SECTION 1: MAIN COMPONENTS Series The LOADER is a four-wheel drive mini-loader. It contains: o 4-cylinder diesel engine, o Hydrostatic travel drive system, o Multi-function operating handle, o 12 Volt electrical system. • A. ENGINE AND PUMP The loader is powered with industrial engines, with four stroke cycle and direct injection. The engines are certified by the manufacturer to meet the more advanced emissions standards.

  • Page 19: H.seat

    H.SEAT Seats of the loader with seat belts can be adjusted forward and backward. The class of seat is Series EM8（option）.As an option the loader can be fitted with a comfortable suspended seat. I.ATTACHMENT Loader is equipped with a standard six-bar working device which can maintain the balance of the bucket while in the rising process.
  • Page 20 Direction-indicator switch ● Installed in the back of the instrument panel Series After-work light switch ● Installed in the back of the instrument panel light Preheat indicator light ● Instructs when the engine is warm Parking brake lamp ● Show if the parking brake brings Low battery capacity light ●...

  • Page 21: Section 2 Operating Procedure

    SECTION 2: OPERATING PROCEDURE Series Read this entire chapter BEFORE attempting to operate this loader －No unauthorized person may drive this loader －Be familiar with the controls and their functions before you start the loader －Inspect your machine by doing a pre-operational inspection －Observe the limits on weight of the loads to be towed and unloaded weight of the loader －...
  • Page 22 or eliminated by keeping the fuel tank as full as possible. The fuel tank should always be filled up at the end of the day's operation (as part of the post- operation maintenance routine) Series DRIVING INSTRUCTION Place shift lever in park. Adjust the driver seat and steering wheel to the comfortable location, fasten the seat belt.
  • Page 23 THE MICRO-PEDAL GENTLY AND PARK SLOWLY, AT THE SAME TIME PULL UP HAND BRAKE Series WARNING: PARKING ON THE RAMP ARE NOT ALLOWED. IF NECESSARY THE CAR SHOULD BE PARKED ON A SLOPE (DUE TO BREAKDOWNS).WE MUST PULL HAND BRAKES AND PAD THE WEDGE UNDER WHEELS OF THE LOADER . WARNING: MAKE SURE THE ROLL CAGE ARISES AND FIXED BEFORE DRIVING, IT CAN’T PROTECT THE DRIVER IF THE ROLL CAGE DON’T ARISE OR FIXED INSECURE.
  • Page 24 WARNING: WHEN THE GOODS ARE IN A LIFTING STATE, THE LOADER CAN NOT TURN AROUND AND CAN NOT RUN AT HIGH SPEED. Multi-way valve focus controlling lifting devices and tools : Series (Note: The Multi-valve had auto-lock function, it needs to pull out the main control level in working condition, to release the lock function;...
  • Page 25 AND TOOLS. WARNING: IF THE TOOL IS NOT DELIVERED TOGETHER WITH THE LOADER, IT CAN BE ONLY USED AFTER THE AUTHORITARIAN OF STABILITY AND LOAD CAPACITY BY THE DEALER OF ATTACK. General preventive measures - Do not operate any levers or pedals if anyone is in any position to be hurt by the machine's movement.
  • Page 26 the far enough distance. A sudden halt could cause the load displacement. - Do not impede the fire fighting equipment from use before parking or depositing the equipment of loading. Series - Report any mechanical or electrical irregularities immediately. - Always be alert; Watch out for pedestrians and never drive too close to the vehicles in front.
  • Page 27 Series AREA RISK SAFETY STEPS WHAT CAN HAPPEN IF CAUSES OF FAILURE PRECAUTIONS AND SAFEGUARDS HOW TO PREVENT THE FAILURE ARE NOT OBEYED A moving tractor can run over or crush Keep away all people from around body parts between tractor and other ENTIRE MACHINE tractor and always switch off the engine object and cause irreparable injury or...
  • Page 28 Always stop the engine when working after the wheels. Don’t try to repair the machine by yourself if you haven’t been approved by ATTACK. Don’t carry out any maintenance works in no reference maintenance manuals and driving under the condition of attention.

  • Page 29: Section 3 Specifications And Performances

    Section 3: Specifications and Performance Series Technical Data Engine date 810 K26 810 K33 820 K36 820 K45 Manufacturer KUBOTA Engine type D1105-E3B D1105-T-E3B V1505-E3B V1505-T-E3B Cylinder 18,5kw/3000r Max. power (kw) 24.5kw/3000rmp 26.5kw/3000rmp 33kw/3000rmp Cooling water-cooled Electrical system Operating voltage Battery 60Ah Generator...
  • Page 30 Hydraulic system Series Hydraulic driving Output(l/min) Working pressure(bar) Hydraulic operation Output(l/min) Working pressure(bar) Dimensions(m standard heighten Total length with standard 3660 3763 4620 bucket Total length 2890 2940 3600 without bucket Axle centre up to bucket hinge pin Wheelbase 1375 1371 1600 Rear overhang...
  • Page 31 Ground 2440 2593 3085 clearance Max. turning Series 2125 2221 2597 radius Radius at the 1110 1105 1450 outer edge Inside turning 45° 45° 45° radius Turn angle 55° 447° 45° Rollback angle at max. lifting 43° 29° 43° height Max.
  • Page 32 Series Load center=400，810 fork capacity：(Straight state, Tipping loads) 810 K26/810 K33 980kg 820kg 577kg 446kg Load center=400 ， 820 fork capacity: (Straight state, Tipping loads) 820K36 820K45 1350kg 1600kg 1300kg 1560kg 800kg 950kg 600kg 750kg Page 32/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...
  • Page 33 Series Page 33/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...
  • Page 34 Series Page 34/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...

  • Page 35: Section 4 Transport Procedure

    SECTION 4: SHIPPING PROCEDURE Series WARNING: EXTREME HAZARD EXISTS WHEN REFUELING AND DE-FUELING THE TRACTOR - NO SMOKING, NO OPEN FLAMES, NO ELECTRICAL DEVICES. LIFTING Using a reliable cable to lift the loader on the label location which marked lifting. ( See Annex 3) BATTERY Disconnect battery terminals from battery plugs.

  • Page 36: Section5 Trailer Procedure

    SECTION 5: TRAILER PROCEDURE When the loader needs help, just only allow dragging short-distance, but should according to the Series following step before drag the loader: Warning: This dragged loader has been unable to implement the brake and steering, the tractor should have sufficient traction, in order to pull and control the loaders without braking system.
  • Page 37 SECTION 6: STORAGE PROCEDURE Series FOR ONE MONTH FOR INDEFINITE PERIOD Transmission No special attention needed Drain transmission fluid. Refill transmission. Drive axle No special attention needed Drain drive axle by removing drain plug located on the underside of the differential carrier housing.

  • Page 38: Chapter 2

    Series CHAPTER 2. MAINTENANCE SECTION Page 38/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...
  • Page 39 Clean the heat exchanger coil by reverse flushing with a steam cleaner or with a ● pressure washer and soap solution. Do not use a cleaner that will attack aluminum or copper. Clean the exterior surface of the batteries with a weak solution of baking soda and water.
  • Page 40 Wash painted surfaces of the unit with a solution of ¼ pound of soap chips to one gallon of ● water. Rinse with clean water and dry with a lint-free cloth or allow to air dry. Series First Maintenance Program The first maintenance should be done between 10 and 125 hours.

  • Page 41: Section 1 Service

    SECTION 1: SERVICE Series A. Preparation for Use Fuel System Check all fuel line connections to make sure they are properly connected, from fuel tank to fuel pump to carburetor. (Gasoline only) Make sure that oil extraction plug of fuel tank is screwed down. inject proper fuel to fuel tank Battery Check battery liquid level.

  • Page 42: Regular Maintenance Table

    B regular maintenance form Series The loader should be maintained in accordance with the following schedules. Weekly or Daily Monthly Yearly 50hours months check or 200 months or or 2400 check or 1200 hours 400hours hours hours Fuel level ● Engine oil level ●...
  • Page 43 Dynamo belt: tighten it if ● needed Series Hydraulic oil ● Remove water from fuel ● separator(If equipped) Inspect engine cooler ● hoses. Change: Intake filter ● element The adjusting Slides beneath ● the operator’s seat. The service brake pedal ●...
  • Page 44 A proper and regular maintenance will allow operator to avoid any mechanical failures. Pay attention to lubrication schedule. Series Check engine oil level Check engine oil level weekly or every 50 hours Identify if the oil addition is necessary according to dipstick indication Attention: Use matched oil in accordance with engine specification Air cleaner cleaning The cover can be taken out after de-tighten the screw located at the side of it.

  • Page 45: C.oil&Lubricating Oil

    Tighten the hub nuts uniformly in diagonal directions and in the sequence shown 6. Check and adjust the air pressure of the tires after the wheels are reinstalled Series Hydraulic oil replacement. Warning: Before draining hydraulic oil, the pre-work equipment should be totally descended.
  • Page 46 Hydraulic Circuit TYPE SPECIFICATION CALTEX HDZ-46# Series 810,820 810,820 Drive Axle TYPE GEAR OIL L-CKC SPECIFICATION 810,820 810,820 Fuel Tank TYPE Diesel fuel 0# -10# or according to the local temperature to SPECIFICATION determine the oil 810,820 26L1 810,820 NOTE: THE OILS MENTIONED ABOVE ARE FOR USING UNDER ORDINARY CLIMATE, FOR A COUNTRY WITH EXTREME CLIMATE, CONTACT WITH FIRST AVENUEOR LOCAL AGENCY.

  • Page 47: Section2: Troubleshooting

    Series SECTION 2: TROUBLESHOOTING A- Energy to reduce Intake blockage; The fuel system with air; Fuel pump defect； Exhaust system blockage; Check engine oil level and whether to use the specified oil by the manufacturer. Not OK Repair or adjust the engine and surrounding Check hydraulic oil level parts Check for leaks...

  • Page 48: Bdrive Axle

    Check drive axle Adjustment or repair of piston pumps or Series hydraulic motors B-Drive axle Drive axle with noise Check the oil, Not OK Check the gears and bearings Oil filling Page 48/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...

  • Page 49: Cbrake System

    Series C-Brake System Braking distance is too long Inspect the hydraulic oil Level Not OK check any leakage of tubing and Add hydraulic oil as request connectors Check the hydraulic motor Change the pipe or connector Not OK Page 49/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...
  • Page 50 Series Repair or replace the hydraulic motor Repair or replace the pump Page 50/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...

  • Page 51: Dgenerator

    D-Generator Series Generator Output High Check the battery of short circuit or less than the electrolyte Not OK Check the battery among the lines replace or add battery electrolyte generator and voltage Not OK Check the voltage regulator Maintain the lines Not OK Repair regulator Page 51/57...

  • Page 52: Ebattery

    E-Battery Series BATTERY WILL NOT STAY CHARGED CHECK FOR SHORTED CELL Not OK CHECK ALTERNATOR OUTPUT AND CHANGE BATTERY BELTS Not OK REPLACE ALTERNATOR OR CHECK VOLTAGE REGULATOR ADJUST BELTS Not OK CHECK FOR BREAKS IN WIRING REPLACE REGULATOR Page 52/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...

  • Page 53: 820 Hydraulic Diagram

    CHART 1: 810 HYDRAULIC DIAGRAM Series Page 53/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...

  • Page 54: Chart 3 Electric Diagram

    CHART 2: 820 HYDRAULIC DIAGRAM Series Page 54/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...

  • Page 55: Chart 4 Frame Lable Diagram

    CHART 3 ELECTRIC DIAGRAM Series Page 55/57 Updated 8/27/2013 810,820 Series wheel loader operation manual Wheel loader...
  • Page 56 CHART 4 THE LABLE LOCATION CHART OF MACHINE Series 1- Nameplate ; 2-Lifting Label; 3-Butter Injection Lable;4-Hand-protected Lable;5-Parking Brake Control Lable;6-Seatbelt Lable;7-Hydraulic Oil Added Llabel;8-Anti Clamping Lable;9-Fuel Oil Added Lable;10-Tire Lable;11-Anti Nearly Labor;12-Anti-tipping Lable;13-Transportation Fixed- point；14-Hydraulic Control Tips Label；15-Reset Button Label；16-Noise Statement Label；17- Read The Instruction Manual Warning Lable;18-Read The Maintenance Manual Warning Label Page 56/57 Updated 8/27/2013...

  • Page 57: Annex 1:Daily Equipment Inspection

    ANNEX 1: DAILY EQUIPMENT INSPECTION Series WHILE OPERATORS SHOULD NOT ATTEMPT TO PERFORM REPAIRS, THEY DO HAVE THE RESPONSIBILITY TO REPORT IMMEDIATELY ANY PROBLEMS TO THEIR SUPERVISOR, SO THAT REPAIRS CAN BE MADE IN A TIMELY FASHION BY QUALIFIED MAINTENANCE PERSONNEL. DAILY EQUIPMENT INSPECTION –...

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820 series

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