Related Manuals for McConnel ROBOMAX
Summary of Contents for McConnel ROBOMAX
- Page 1 McCONNEL Publication 861 February 2017 Part No. 23671.61 ROBOMAX 80HP REMOTE CONTROLLED MOWER Operation Manual For Machines 02/15 to 09/17 Serial No. ROBOM021500001 ►ROBOM091700023...
- Page 2 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
- Page 4 1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
- Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
- Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
- Page 7 DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Radio Controlled Tracked Mower Product Code; RMOW Serial No. & Date ………………………………… Type ………………………… Manufactured in; Italy Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...
- Page 8 Temeside Works Ludlow Shropshire England Telephone: +44 (0)1584 873131 www.mcconnel.com Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
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Page 10: Table Of Contents
Pr o fe ssi o na l Ma ch in e s CONTENTS CHAPTER 1 - GENERAL DESCRIPTION 1.1 Preliminary information 1.2 Operator training 1.3 Instructions for use 1.4 Introduction 1.4.1 Manual updates 1.4.2 Copyright 1.5 Warranties 1.6 Responsibilities 1.7 Permitted uses 1.8 Improper or non-permitted uses 1.9 Running in and testing the machine CHAPTER 2 - MACHINE CHARACTERISTICS... - Page 11 Pr o fe ssi o na l Ma ch in e s 0DLQWHQDQFH UHTXLUHPHQWV 3.4.1 Warning plates 3.4.2 Tools 3.4.3 Personnel 3.4.4 Works performed under the machine 3.4.5 Keeping the machine clean 3.4.6 Periodical replacement of the main safety components CHAPTER 4 - TECHNICAL DATA 4.1 Technical characteristics 4.2 Standard overall dimensions...
- Page 12 Pr o fe ssi o na l Ma ch in e s 6.4.13 Optional 6.4.14 Optional 6.4.15 Turning off the diesel engine 6.4.16 S-KEY 6.5 LCD Display - Description / Home page - Maintenance menu / Maintenance code - Malfunctions -Alarms 6.6 Faults 6.6.1 Diesel engine...
- Page 13 Pr o fe ssi o na l Ma ch in e s 0DLQWHQDQFH DV UHTXLUHG &KHFN FOHDQLQJ RU UHSODFHPHQW RI DLU ¿OWHUV ,QVSHFWLRQ DQG H[WHUQDO FOHDQLQJ RI WKH UDGLDWRU 9.9.3 Replacing the track 9.10 Checks to perform at the start of every work day 9.10.1 Coolant level check 9.10.2 Fuel level check 9.10.3 Engine oil level check...
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Page 14: Chapter 1 - General Description
'R QRW GHVWUR\ RU PRGLI\ LW DQ\ DGGLWLRQV PXVW EH PDGH E\ DGGLQJ ¿OHV Manual code: EITUM13000 Revision no.: 00 Edition: 11/2015 0DFKLQH W\SH 6HOISURSHOOHG KRUL]RQWDO D[LV ÀDLO PRZHU Model: RoboMAX ROBOM021500001 The manual is valid from the serial number: 0F&RQQHO /LPLWHG... -
Page 15: Operator Training
Pr o fe ssi o na l Ma ch in e s 1.2 - OPERATOR TRAINING Read this manual thoroughly: - all machine operators and maintenance personnel must read this entire manual thoroughly and SD\ PD[LPXP DWWHQWLRQ WR LWV UHTXLUHPHQWV WKH HPSOR\HU KDV DQ REOLJDWLRQ WR HQVXUH WKDW WKH RSHUDWRU SRVVHVVHV WKH UHTXLUHG DELOLWLHV to operate the machine, and that they have read this manual fully. -
Page 16: Introduction
Pr o fe ssi o na l Ma ch in e s 1.4 - INTRODUCTION The service instructions outlined in this manual represent an integral part of the machine supply contract. 7KHVH LQVWUXFWLRQV DUH DOVR DGGUHVVHG WR RSHUDWRUV DOUHDG\ VSHFL¿FDOO\ WUDLQHG WR RSHUDWH WKLV NLQG of machinery and contain all information necessary and essential for safe operation and correct / optimal use of the machine. -
Page 17: Warranties
Pr o fe ssi o na l Ma ch in e s 1.5 - WARRANTIES The parts supplied by 0F&RQQHO are covered by a 12-month warranty, that becomes valid XSRQ commissioning, proven by the documentation delivered to the customer. 0F&RQQHO shall repair or replace parts recognised as defective GXULQJ WKH ZDUUDQW\ SHULRG By replacing the defective part, 0F&RQQHO shall consider itself absolved IURP DQ\ RWKHU H[SHQFH ERUQH E\ WKH 'HDOHU DQG WKH 'HDOHU V &XVWRPHU IRU LQVWDQFH SUHVXPHG GDPDJHV HLWKHU SUHVHQW RU IXWXUH VXFK DV ORVW HDUQLQJV OLTXLGDWHG GDPDJHV HWF... -
Page 18: Permitted Uses
Pr o fe ssi o na l Ma ch in e s 1.7 - PERMITTED USES RoboMAX is a machine that has been built to be used by professional personnel, mainly to cut plants that are growing in, or located on, the ground such as grass, reeds, bushes and shrubs KDYLQJ D PD[LPXP VWHP GLDPHWHU RI FP 'R QRW ZRUN ZLWK WKH ÀDLO KHDG UDLVHG off WKH ground. -
Page 19: Running In And Testing The Machine
Pr o fe ssi o na l Ma ch in e s DANGER: Using the machine as mentioned above can cause tipping hazards or structural failure that could result in injuries or even death. 1.9 - RUNNING IN AND TESTING THE MACHINE Every machine is scrupulously adjusted and tested before delivery. -
Page 20: Chapter 2 - Machine Characteristics
It is prohibited to use interchangeable HTXLSPHQW QRW VSHFL¿HG LQ WKH DERYH list or any equipment not approved by McConnel. McConnel declines all responsibility for damage of any kind caused by improper use or use other than that described above. 2.2 - STANDARDS APPLIED... - Page 21 I-36026 CAGNANO DI POJANA MAGGIORE (VI) DECLARES THAT THE FOLLOWING MACHINE: Generic denomination – Function ………….… REMOTE CONTROL MULTI –TOOLS MACHINE Model – Type – Commercial denomination …. RoboMAX Serial number ………………………………….. ROBOMXXXXXXXXXXX EQUIPPED WITH: Generic denomination – Function ………….…...
- Page 22 Pr o fe ssi o na l Ma ch in e s 2.3 - IDENTIFICATION OF THE MACHINE 7KH LGHQWL¿FDWLRQ SODWH RI WKH PDFKLQH LV DI¿[HG WR WKH ULJKWKDQG VLGH RI LWV IUDPH LQ WKH UHDU section of the right-hand side rail. ATTENTION: The serial number and year of manufacture must always be stated when requesting assistance DQG/or ordering VSDUH SDUWV MANUFACTURED BY ENERGREEN SRL...
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Page 23: Chapter 3 - Safety Requirements
Pr o fe ssi o na l Ma ch in e s 3 - SAFETY REQUIREMENTS 3.1 – GENERAL SAFETY STANDARDS ATTENTION: $GKHVLYH LQIRUPDWLRQZDUQLQJ SODWHV KDYH EHHQ DI¿[HG WR WKH PDFKLQH ZLWK WKH aim of making its use safer. For this reason, they must always be replaced immediately if they are damaged or become no longer legible. -
Page 24: Fully Understanding The Machine
Pr o fe ssio n a l Ma ch in e s 3.1.1 – FULLY UNDERSTANDING THE MACHINE 7KH PDFKLQH PXVW EH XVHG RQO\ E\ TXDOL¿HG SHUVRQQHO ZKR DUH IDPLOLDU ZLWK WKH ORFDWLRQ DQG WKH function of all its controls, tools, indicators, indicator OLJKWV DQG SODWHV 3.1.2 –... -
Page 25: Machine Checks
Pr o fe ssi o na l Ma ch in e s 3.1.4 – MACHINE CHECKS - Carefully inspect the machine every day before use, following the check-list stated in this manual. - Only start the engine in well ventilated areas and ensure nobody is within the close proximity of the machine. -
Page 26: Handling And Transport
Pr o fe ssio n a l Ma ch in e s 3.1.5 – HANDLING AND TRANSPORT WARNING: 3D\ PD[LPXP DWWHQWLRQ WR VDIHW\ GXULQJ ORDGLQJ DQG XQORDGLQJ RSHUDWLRQV ZKLFK PXVW EH SHUIRUPHG E\ SHUVRQQHO TXDOL¿HG WR XVH WKH FRUUHVSRQGLQJ HTXLSPHQW VOLQJV IRUNOLIWV HWF :KHQ OLIWLQJ WKH PDFKLQH WKH VSHFL¿F OLIWLQJ SRLQWV LQGLFDWHG E\ WKH SLFWRJUDPV PXVW EH XVHG Before commissioning, proceed as follows: Only lLIW WKH PDFKLQH XVLQJ suitable OLIWLQJ... - Page 27 Pr o fe ssi o na l Ma ch in e s 3.2 - GENERAL REQUIREMENTS - It is mandatory to read and follow all the instructions stated in the use and maintenance section of this manual before performing any operation or manoeuvres with the machine. It is too late to do so while working.
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Page 28: Safety Warnings
Pr o fe ssi o na l Ma ch in e s 3.2.1 - SAFETY WARNINGS The machine has been designed and constructed according to the current technical requirements LQ IRUFH with regard to PRZLQJ RI JUDVV KHGJHV PDLQWHQDQFH RI JUHHQ DUHDV, RI roadsides, slopes, canals, drainage of water, etc. - Page 29 Pr o fe ssi o na l Ma ch in e s 3.2.4 - SAFETY REQUIREMENTS DURING USE - Before using the machine, inspect the mowing area and remove any stones, sticks, glass, metal, wire, EUDQFKHV or DQ\ RWKHU REMHFWV WKDW may cause damage or danger if it they were to come into contact with flail mower and/or rotor.
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Page 30: Location Of The Safety Plates
Pr o fe ssi o na l Ma ch in e s 3.2.6 - LOCATION OF SAFETY DECALS... -
Page 31: Description Of The Safety Plates
Pr o fe ssi o na l Ma ch in e s 3.2.7 - DESCRIPTION OF SAFETY DECALS WARNING: Ensure safety decals are kept in good readable condition. If decals are damaged, they must be UHSODFHG immediately ZLWK RULJLQDO decals UHTXHVWHG IURP WKH PDQXIDFWXUHU DQG reSODFHG LQ WKH same SRVLWLRQ as indicated in the manual. - Page 32 Pr o fe ssi o na l Ma ch in e s Hydraulic oil tank Fuel tank Moving parts danger warning signs: indicates the presence of moving mechanical parts. Do not lubricate: indicates that it is strictly forbidden to lubricate parts when machine is running;...
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Page 33: General Safety Rules
Pr o fe ssi o na l Ma ch in e s 3.3 - GENERAL SAFETY RULES 3.3.1 - CARE AND MAINTENANCE The cause of damage and accidents can often be attributed to mistakes or lack of maintenance, such as: - Lack of oil, grease and anti-freeze. -
Page 34: Safety During Refuelling And Topping Up
Pr o fe ssi o na l Ma ch in e s 3.3.2 - SAFETY DURING REFUELLING AND TOPPING UP Fuel, oil and some types of anti-freeze are highly ÀDPPDEOH .HHS DZD\ IURP QDNHG ÀDPHV Turn off the engine and do not smoke when fuelling up. Fuel up only when the engine is off and the machine is located in a well-ventilated area. -
Page 35: Warning Plates
Pr o fe ssi o na l Ma ch in e s 3.4 - MAINTENANCE REQUIREMENTS 3.4.1 - WARNING PLATES Before performing any maintenance operation, position the machine on a firm level site with any attached HTXLSPHQW lowered fully to WKH ground, switch off the engine and remove the ignition key. -
Page 36: Works Performed Under The Machine
Pr o fe ssi o na l Ma ch in e s 3.4.4 - WORKS PERFORMED UNDER THE MACHINE Make sure the machine is raised and safely supported on a suitable level hard standing site before making any attempt to work beneath it. Ensure the appropriate tools required for the work are close to hand before starting the required maintenance task. -
Page 37: Technical Characteristics
Pr o fe ssi o na l Ma ch in e s 4 - TECHNICAL DATA 4.1 - TECHNICAL CHARACTERISTICS TOTAL WEIGHT Kg. 7RWDO ZHLJKW ZLWKRXW HTXLSPHQW 2600 Kg. Total weight with 280 mm rubber tracks and head ENGINE Make .........YANMAR Type ....4TNV98T-ZXNDI No. - Page 38 Pr o fe ssi o na l Ma ch in e s TRACKS MODEL WEIGHT RUBBER BELT TRACK 280/72/64 110 Kg. RUBBER BELT TRACK 320/72/64 140 Kg. CAPACITIES 55 Litres Fuel Tank Capacity: 70 Litres Hydraulic Oil Tank Capacity: Diesel engine oil: 11 Litres Coolant: 11 Litres...
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Page 39: Standard Overall Dimensions
Pr o fe ssi o na l Ma ch in e s 4.2 - STANDARD OVERALL DIMENSIONS 4.2.1 - MACHINE 2630 mm. 3670 mm. -
Page 40: Machine Name
Pr o fe ssi o na l Ma ch in e s 4.3 - MACHINE COMPONENTS Right side view 6. High pressure quick couplings (closed circuit) 1. Right track 2. Wheel drive 3. Radiator air vent 4. Bonnet Control units 1. - Page 41 Pr o fe ssi o na l Ma ch in e s Left side view 8. Radiator air vent and guard 9. Diesel tank cap 10. Roll bar & > 5. Control panel 6. Diesel tank >...
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Page 42: Chapter 5 - Terminology
Pr o fe ssi o na l Ma ch in e s 5 - TERMINOLOGY 5.1 - DEFINITION OF THE TERMS USED OPERATOR Personnel trained to manoeuvre the machine to perform work, movement and trained to carry out ordinary checks and cleaning on the machine. All operators must be fully competent and physically capable of safely using a machine of this type without putting themselves, or any others, at risk. -
Page 43: Preliminary Checks
In cases of resale of the machine, the customer/user must provide the buyer with a intact copy of a use and maintenance manual; if required, replacement copies are obtainable from McConnel. The machine is provided with two sets of keys (ignition and bonnet); one set should be given to the operator and the other set must be kept in a safe location by the person responsible for operations (not kept on the machine), the spare keys should be readily available for all emergency situations. -
Page 44: Oil Level Check
Pr o fe ssi o na l Ma ch in e s 6.2.2 - OIL LEVEL CHECK Check that the engine oil level is within the correct limits. Check that the hydraulic oil level in the tank is within the correct limits. -
Page 45: Description Of The Remote Control
Pr o fe ssi o na l Ma ch in e s 6.3 - DESCRIPTION OF THE REMOTE CONTROL STANDARD VERSION Start S-Key > & Reversible fan control > Front guard control AUX 1... -
Page 46: Pruning Version
Pr o fe ssi o na l Ma ch in e s PRUNING VERSION Start S-Key > & Reversible fan control > Front guard control... -
Page 47: Control Panel
Pr o fe ssi o na l Ma ch in e s 6.3.1 - CONTROL PANEL Control Panel > Eh^ 1. Alternator 8. Page up 2. Low engine oil pressure 9. Page Down 4. Engine stop < 5. Maintenance 6. -
Page 48: Operating The Machine
Pr o fe ssi o na l Ma ch in e s 6.4 - OPERATING THE MACHINE ATTENTION: Before starting up the machine, the information and safety instructions in this user manual must be read and fully understood. Operators of this machine must be fully instructed and trained. -
Page 49: Moving The Machine Forwards And Backwards (Standard Mode)
Pr o fe ssio n a l Ma ch in e s • Connect the remote control and the receiver by pressing the green “Start” button. <RX ZLOO KHDU DQ DFRXVWLF VLJQDO KRUQ FRQ¿UPLQJ that the connection has been established and it is then possible to check that: WKH JUHHQ LQGLFDWRU OLJKW ÀDVKHV VORZO\ RQ WKH remote control... -
Page 50: Speed Adjustment Potentiometer
Pr o fe ssi o na l Ma ch in e s 6.4.4 - SPEED ADJUSTMENT POTENTIOMETER 7KH SRWHQWLRPHWHU ' UHJXODWHV WKH PD[LPXP VSHHG of the machine from 0 to 100%. The potentiometer setting chosen will depend on the particular work conditions; whatever the conditions, the operator must only work at a speed that HQVXUHs they retain full FRQWURO of the machine at all times. -
Page 51: Head Height Adjustment
Pr o fe ssi o na l Ma ch in e s 6.4.7 - HEAD HEIGHT ADJUSTMENT (MOUNTED TOOL) 7KH KHLJKW RI the equipment mounted on WKH IURQW RI the machine can be adjusted using the right hand MR\VWLFN % ; mRYH the joystick forwards to lower the equipment, move it in the backwards direction to raise it. -
Page 52: Diesel Engine Speed Control
Pr o fe ssi o na l Ma ch in e s 6.4.9 STOPPING THE CUTTING FLAILS To stop the rotor simply move potentiometer “L” to position “0”. Reduce the speed of the diesel engine by using button “S”. 6.4.10 - DIESEL ENGINE SPEED CONTROL Buttons “R”... -
Page 53: Reversible Fan Control
Pr o fe ssi o na l Ma ch in e s 6.4.12 - REVERSIBLE FAN CONTROL Keeping switch “F” pressed upwards operates the fan blade reverse control. This function will reverse fan blade rotoation to clear the radiator of any build up of cuttings debris. Reversible fan in normal working mode (Suction) Reversible fan during radiator cleaning... -
Page 54: Optional
Pr o fe ssi o na l Ma ch in e s 6.4.13 - OPTIONAL Button “N” optional. On the Pruning version; Moving the selector upwards moves the ram outwards. Moving the selector backwards moves the ram inwards. 6.4.14 - OPTIONAL Button “O”... -
Page 55: S-Key
Pr o fe ssi o na l Ma ch in e s 6.4.16 - S-KEY In the transmitter unit, the address of the remote control is stored in the S-KEY. Therefore, without this key, the remote control cannot function. The S-KEY must be used exclusively with the transmitter unit of the remote control to which it belongs (main transmitter unit). -
Page 56: Lcd Display
Pr o fe ssi o na l Ma ch in e s 6.5 - LCD DISPLAY > &... -
Page 58: Malfunctions
Pr o fe ssi o na l Ma ch in e s ENGINE HORN CAUSE SOLUTION STOP Fuel tank less than 1/4 full Top up Move the left hand side joystick The parking brake is on forwards/backwards Hydraulic oil level less Top up and/or check for leaks than 2/3 Oil level too low... -
Page 59: Alarms
Pr o fe ssi o na l Ma ch in e s Alarm : Wa r n i n g : Error Code Cause Set 4 + number Display fault/error Set 6 + number Remote control communication fault/error Set 7 + number Remote control manipulators fault/error Set 9 + number Inclinometer (optional) fault/error... -
Page 60: Faults
Pr o fe ssi o na l Ma ch in e s 6.6 - FAULTS 7KH 7URXEOHVKRRWLQJ &KDUWV EHORZ VHUYH WR SURYLGH DQ LQGLFDWLRQ WR PDOIXQFWLRQV RU SUREOHPV WKDW FRXOG SRVVLEO\ RFFXU ZKHQ XVLQJ WKLV machine DQG SURYLGHV PHDVXUHV WKDW FDQ EH WDNHQ LQ RUGHU WR eliminate them. -
Page 61: Electric Circuit
Pr o fe ssi o na l Ma ch in e s 6.6.2 - ELECTRIC CIRCUIT Problem Possible Cause Solution Lights are not properly lit even when the (*) Check and repair the defective engine is running at a high number of - Defective cables. -
Page 62: Fuses And Relays
Pr o fe ssi o na l Ma ch in e s 6.7 - FUSES AND RELAYS ATTENTION: Before replacing a fuse, make sure that you have removed the ignition key. If the fuses DUH R[LGLVHG FRUURGHG RU QRW SURSHUO\ KHOG LQ SRVLWLRQ UHSODFH WKHP ZLWK IXVHV WKDW have the same rating. - Page 63 Pr o fe ssi o na l Ma ch in e s Function Amp. Function Amp. Controls Positive 10 A Power outlet 10 A +15 Engine 15 A +12 Control panel Work lights 20 A Empty Empty Alternator Empty +12 Sensors 7.5 A Empty VE Le70...
- Page 64 Pr o fe ssi o na l Ma ch in e s 6.8 - HOW TO ATTACH EQUIPMENT 7KH PDFKLQH LV ¿WWHG ZLWK D PRYHDEOH IURQW KLWFK WR ZKLFK WKH YDULRXV DSSURYHG WRROVHTXLSPHQW can be attached. To do this, follow the steps below: •...
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Page 65: Working With The Machine
Pr o fe ssi o na l Ma ch in e s 6.9 - WORKING WITH THE MACHINE DANGER: Before moving the machine, make sure that you are familiar with all the controls and all Safety Standards. The operator must be in the vicinity of the machine. Before moving the machine, ensure that no persons are within the range of the machine and that the area of action is free of obstacles. -
Page 66: Control Station - Operator Work Area
Pr o fe ssi o na l Ma ch in e s When the machine manoeuvres over an obstacle it creates an empty space between the bearing rollers and the tracks and there is a risk that the track may come out of its seat. -
Page 67: Chapter 7 - Transport And Handling
Pr o fe ssi o na l Ma ch in e s 7 - TRANSPORT AND HANDLING 7.1 - LOADING AND UNLOADING FOR ROAD TRANSPORT Use suitable vehicles with a carrying capacity of greater than 2500 kg to transport the machine to/ from the work area. -
Page 68: Machine Towing
Pr o fe ssi o na l Ma ch in e s 7.2 - TOWING THE MACHINE DANGER: When the machine is towed; use a steel cable with a strength suitable for the weight of the machine being towed. If the machine needs to be towed because the diesel engine or other essential components have broken down, the parking brake must be released manually. -
Page 69: Using The Manual Control
Pr o fe ssi o na l Ma ch in e s 7.3 - USING THE MANUAL CONTROL In the event that it is necessary to move the machine without using the remote control (e.g. batteries are in a discharged state), it can be done by connecting the manual control unit supplied with the machine. - Page 70 Pr o fe ssi o na l Ma ch in e s 7.4 - STARTING THE ENGINE USING JUMP LEADS AND AUXILIARY BATTERY ,I WKH HQJLQH KDV WR EH VWDUWHG XVLQJ DQ H[WHUQDO battery, proceed as follows: 1 - Remove the cover from the battery compartment (a) located on the right hand side.
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Page 71: Chapter 8 - Storage
Pr o fe ssi o na l Ma ch in e s 8 - STORAGE If the machine is not used for long periods, it must be stored in a location where it is protected from the elements to prevent damage. Before storing the machine, it is recommended that you clean it thoroughly and lubricate all mechanical components to protect them from rust. -
Page 72: Dismantling And Decommissioning
Pr o fe ssi o na l Ma ch in e s 8.1 - DISMANTLING AND DECOMMISSIONING If you no longer wish to use the machine, or parts of it, you must dismantle and decommission the machine. Before scrapping; plastic/rubber parts and electrical and electronic materials must be separated. 'UDLQ DQ\ XVHG ÀXLGV DQG GLVSRVH RI WKHP LQ D UHF\FOLQJ IDFLOLW\ HTXLSSHG WR KDQGOH WKese products. -
Page 73: Chapter 9 - Maintenance
Pr o fe ssi o na l Ma ch in e s 9 - MAINTENANCE ATTENTION: Maintenance operations must be performed by 0F&RQQHO 6HUYLFH RU E\ TXDOLILHG SHUVRQQHO DW D UHFRJQLVHG 0F&RQQHO 'HDOHUVKLS Always wear personal protective equipment before performing any work on the machine. - Page 74 Pr o fe ssi o na l Ma ch in e s 9.3 - EXTRAORDINARY MAINTENANCE These are repairs or replacements of one or more components of the machine, which usually tend to become necessary after a few years of operation and which do not alter the characteristics of the machine.
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Page 75: Fuel
Pr o fe ssi o na l Ma ch in e s 9.4.1 - FUEL - We recommend the use of fuels compliant with Standards EN 590:96 or ASTM D975. Other fuels ZLWK GLIIHUHQW VSHFL¿FDWLRQV FDQ GDPDJH WKH HQJLQH RU UHGXFH LWV SRZHU )RU IXUWKHU GHWDLOV DQGRU information FRQVXOW WKH HQJLQH PDQXDO - When refuelling, check for water or moisture on the fuel tank cap, wipe off any wetness before you open the cap to avoid the risk of ZDWHU entering the tank... -
Page 76: Topping Up The Fuel
Pr o fe ssi o na l Ma ch in e s 9.5.3 - TOPPING UP Open the lock using the appropriate key and unscrew the cap. Top up with fuel that complies with EN 590 or ASTM D975. DANGER: When handling fuel or coolant, do not smoke or work near heat sources or VSDUNV 6WRUH ÀDPPDEOH ÀXLGV DZD\... -
Page 77: Maintenance Of The Electrical System
Pr o fe ssi o na l Ma ch in e s 9.7 - MAINTENANCE OF THE ELECTRICAL SYSTEM Maintenance interventions of the electrical system are: - Check the tensioning of the timing belt (a). - Check the battery charge (b). Do not remove or install any components without prior authorisation from 0F&RQQHO. -
Page 78: Periodical Replacement Of The Safety Components
Pr o fe ssi o na l Ma ch in e s 9.8 - PERIODICAL REPLACEMENT OF THE SAFETY COMPONENTS To guarantee safety, WKH FRPSRQHQWV OLVWHG EHORZ must be replaced at the frequency stated; &RPSRQHQW and UHSODFHPHQW IUHTXHQF\ - Fuel hoses................Every 2 years or 4000 hours - Hydraulic pipes................. - Page 79 Pr o fe ssi o na l Ma ch in e s 5HPRYH WKH SULPDU\ FDUWULGJH E ,I LW LV found to be GLI¿FXOW to remove, moving it to the left and right slightly as you pull the cartridge can aid its removal. Clean the cartridge using a jet of air blowing from the inside outwards;...
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Page 80: Replacing The Track
Pr o fe ssi o na l Ma ch in e s 9.9.3 - REPLACING THE TRACK Tracks should be replaced when only 10mm of tread is remaining, or before if they show signs of excessive damage or cuts. The procedure to replace tracks is as follows: Place the machine on a firm level site with the engine turned off and raise it (30-40 cm) off the JURXQG XVLQJ D[OH VWDQGV that are VXLWDEOH IRU... -
Page 81: Checks To Perform At The Start Of Every Work Day
Pr o fe ssi o na l Ma ch in e s 9.10 - CHECKS TO PERFORM AT THE START OF EVERY WORK DAY Before each working day it is necessary to carry out an accurate visual check of the following parts and where necessary repair faults. -
Page 82: Fuel Level Check
Pr o fe ssi o na l Ma ch in e s 9.10.2 - FUEL LEVEL CHECK The fuel level is checked visually on the display with the machine on level ground and with the ignition key in the “ON” position. If the level falls to reserve, the indicator light on the dashboard lights up and an audible warning will be heard. -
Page 83: Hydraulic Oil Level Check
Pr o fe ssi o na l Ma ch in e s 9.10.4 - HYDRAULIC OIL LEVEL CHECK The hydraulic oil level is checked visually via the level gauge (a) on the side of the tank. To check the oil the machine must be parked on level ground. -
Page 84: Drainage Of Fuel Settling Tank
Pr o fe ssi o na l Ma ch in e s 9.10.5 - DRAINAGE OF THE WATER/FUEL SEPARATOR If you notice the presence of condensation water inside of the fuel separator (a), perform drainage of the separator. To drain, close the supply valve (b) and open the vent plug (c) until all the water LV GUDLQHG off DQG FOHDQ IXHO ÀRZV RXW $V VRRQ DV IXHO VWDUWV WR ÀRZ RXW tighten the drain... -
Page 85: Maintenance Every 50 Hours
Pr o fe ssio n a l Ma ch in e s 9.11 MAINTENANCE EVERY 50 HOURS 9.11.1 - TRACK TENSIONING PRESSURE CHECK This check must be carried out to preserve and properly maintain the tracks and prevent them IURP DFFLGHQWDOO\ coming out of their seats. - Page 86 Pr o fe ssi o na l Ma ch in e s 9.12 - MAINTENANCE AFTER THE FIRST 50 HOURS 7KH PDFKLQH LV GHOLYHUHG QHZ ZLWKRXW UXQQLQJLQ WKHUHIRUH DIWHU WKH ¿UVW KRXUV LW LV necessary to replace some parts such as: &KDQJH GLHVHO HQJLQH RLO DQG ¿OWHU - Check the coolant level.
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Page 87: Maintenance Every 250 Hours
Pr o fe ssi o na l Ma ch in e s 9.13 - MAINTENANCE EVERY 250 HOURS 9.13.1 - CHANGING THE DIESEL ENGINE OIL AND FILTER ATTENTION: $IWHU WKH UXQQLQJLQ SHULRG FKDQJH WKH RLO DQG ¿OWHU DIWHU PD[LPXP KRXUV RI operation. -
Page 88: Maintenance Every 500 Hours
Pr o fe ssi o na l Ma ch in e s 9.14 - MAINTENANCE EVERY 500 HOURS 9.14.1 - CHANGING THE HYDRAULIC OIL The hydraulic oil must be changed at regular intervals in order to ensure proper lubrication and viscosity in the hydraulic pumps. $77(17,21 $OZD\V ÀOO ZLWK WKH same type of oil that was removed. - Page 89 Pr o fe ssi o na l Ma ch in e s 9.14.2 - CHANGING THE HYDRAULIC OIL FILTER 1. 8QVFUHZ WKH UHG FDS RQ WRS RI WKH ¿OWHU 2. ([WUDFW WKH ¿OWHU HOHPHQW E\ SXOOLQJ WKH 3. Filters should only be replaced with original ¿OWHUV DQG EHIRUH WKH\ EHFRPH FRPSOHWHO\ clogged.
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Page 90: Maintenance Every 1000 Hours
Pr o fe ssi o na l Ma ch in e s 9.15 - MAINTENANCE EVERY 1000 HOURS 9.15.1 - REPLACING THE COOLANT To replace the coolant, follow the steps below: 3RVLWLRQ WKH PDFKLQH RQ D ÀDW VXUIDFH DQG WXUQ off the engine. -
Page 91: Chapter 10 - Instructions For Emergency Situations
Pr o fe ssi o na l Ma ch in e s 10 - INSTRUCTIONS FOR EMERGENCY SITUATIONS 10.1 - FIRE ,Q FDVH RI ¿UH XVH D ¿UH H[WLQJXLVKHU DFFRUGLQJ WR WKH VWDQGDUG regulation in force. ,Q FDVHs where WKH PDFKLQH LV RQ ¿UH RU LW LV QHDU D ¿UH UDLVH WKH DODUP DQG FRQWDFW WKH FiUH Service... -
Page 92: Chapter 11 - Notes
Pr o fe ssi o na l Ma ch in e s 11 - NOTES... - Page 94 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...
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