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McConnel ROBOMAX Operation Manual

80hp remote controlled mower
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McCONNEL
Publication 861
February 2017
Part No. 23671.61
Revision: 11.05.18
R R O O BOM
M AX
80HP REMOTE CONTROLLED MOWER
Operation Manual
For Machines 09/17 onwards
Serial No. ROBOM091700024►

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Summary of Contents for McConnel ROBOMAX

  • Page 1 McCONNEL Publication 861 February 2017 Part No. 23671.61 Revision: 11.05.18 R R O O BOM M AX 80HP REMOTE CONTROLLED MOWER Operation Manual For Machines 09/17 onwards Serial No. ROBOM091700024►...
  • Page 2 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.

  • Page 4: Warranty Policy

    1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
  • Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
  • Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.

  • Page 7: Declaration Of Conformity

    DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Radio Controlled Tracked Mower Product Code; RMOW Serial No. & Date ………………………………… Type ………………………… Manufactured in; Italy Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...

  • Page 8: Table Of Contents

    INDEX 1 - GENERAL DESCRIPTION 1.1 - PRELIMINARY INFORMATION 1.2 - OPERATOR TRAINING 1.3 - INSTRUCTIONS FOR USE AND STORAGE 1.4 - INTRODUCTION 1.4.1 - MANUAL UPDATES 1.4.2 - COPYRIGHT 1.5 - WARRANTIES 1.6 - RESPONSIBILITIES 1.7 - PERMITTED USES 1.8 - IMPROPER OR UNAUTHORISED USES 1.9 - THE RUNNING IN AND TESTING OF THE MACHINE 2 - MACHINE CHARACTERISTICS...
  • Page 9 4 - TECHNICAL DATA 4.1 - TECHNICAL CHARACTERISTICS 4.2 - MACHINE NOMENCLATURE 5 - TERMINOLOGY 5.1 - DEFINITION OF THE TERMS USED 6 - USE OF MACHINE 6.1 - PRELIMINARY CHECKS 6.2 - CHECKS TO PERFORM AT THE START OF EACH WORKING DAY 6.2.1 - CHECKING THE CHROME PLATED PARTS...
  • Page 10 6.8 - EXHAUST GAS POST-TREATMENT SYSTEM 6.8.1 - OVERVIEW OF THE DPF SYSTEM PARTICULATE FILTER 6.8.2 - PARTICULATE FILTER MAINTENANCE AND ASSISTANCE 6.8.3 - AUTOMATIC REGENERATION 6.8.4 - STATIONARY REGENERATION 6.8.5 - FORCED STATIONARY REGENERATION 6.9 - TROUBLESHOOTING 6.9.1 - DIESEL ENGINE 6.9.2 - LE70...
  • Page 11 9.7 - GEAR REDUCER MAINTENANCE 9.7.1 - CHECKING THE TIGHTENING TORQUE OF THE GEAR REDUCER SCREWS 9.7.2 - CHECKING THE OIL LEVEL IN THE GEAR REDUCER 9.7.3 - CHANGING THE OIL IN THE GEAR REDUCER 9.8 - MAINTENANCE OF THE HYDRAULIC MOTORS AND HYDRAULIC VALVES 9.9 - CHECKING AND MAINTAINING THE ELECTRICAL SYSTEM 9.10 - PERIODIC REPLACEMENT OF THE SAFETY COMPONENTS 9.11 - TRACK MAINTENANCE...

  • Page 12: General Description

    1.1 - PRELIMINARY INFORMATION This use and maintenance manual complies with the Machinery Directive 2006/42/EC and subsequent amendments and integrations. Manual code: EENUM13001 Revision no.: Edition: 11/2017 Machine type: Remote-controlled, self-propelled machine Model: RoboMAX ROBOM091700024 The manual is valid from serial number:...
  • Page 13 1.2 - OPERATOR TRAINING Reading this manual thoroughly: • All machine operators and maintenance personnel must read this entire manual thoroughly and carefully and follow the instructions provided. • It is the duty of the employer to ensure that operators possess the skills required to operate the machine and that they have read this manual carefully.

  • Page 14: Manual Updates 3

    1.4 - INTRODUCTION The service standards outlined in this manual represent an integral part of the machine supply contract. machinery and contain all information necessary and essential for safe operation and correct/optimal use of the machine. Rushed and incomplete preparations lead to improvisation, the cause of many accidents. Read the following suggestions carefully and put them into practice before starting work: •...
  • Page 15 1.7 - PERMITTED USES RoboMAX is a machine designed for professional use. The machine is a self-propelled radio-controlled vehicle that can be used in both the with the chance to be able to apply different equipment to be applied to the raiser equipment front and/or rear.
  • Page 16 1.8 - IMPROPER OR UNAUTHORISED USES This section indicates some of the uses considered improper or otherwise not permitted. Because it is impossible to predict all possible improper uses, in the event that you wish to use the machine for an alternative use, contact before carrying out any work.
  • Page 17 During the running-in period, pay great attention to the following points: • After start-up, allow the engine to turn at a low number of revs for 5-6 minutes; • acceleration or deceleration. Refer to the coupons booklet appended for various maintenance activities; to this manual; to the engine manual and to the equipment manual for the methods of intervention.
  • Page 18 2 - MACHINE CHARACTERISTICS 2.1 - DESCRIPTION OF THE MACHINE Multi-purpose self-propelled and remote controlled machine designed for cutting grass, shrubs, maintenance of roadside verges, slopes etc. Equipped with hydraulic attachments with quick couplings which allow the replacement of various equipment depending on the operational needs.
  • Page 19 2. - IDENTIFICATION OF THE MACHINE 2. - NOISE LEVEL LpA = This value indicates the maximum sound level perceived by the operator calculated by making a 99 106 machine being tested. = This value indicates the sound level outside the machine and refers to the noise perceived by those who are in the vicinity of the work area.
  • Page 20 3 - SAFETY REGULATIONS 3.1 - GENERAL SAFETY REGULATIONS 3.1.1 - KNOW YOUR MACHINE INSIDE OUT 3.1.2 - WEARING PROTECTIVE CLOTHING 3.1.3 -FIRE EXTINGUISHER AND FIRST AID While using the machine you should have an easy to reach...

  • Page 21: Notices For Inspection And Maintenance

    3.1.4 - NOTICES FOR INSPECTION AND MAINTENANCE Place a saying UNDER MAINTENANCE 3.1.5 - CHECKING THE MACHINE' • • • • • • • •...

  • Page 22: General Precautions

    DANGER OF EXPLOSION OR FIRE • • • components. 3.2 - GENERAL PRECAUTIONS • • • • • • • • • • • • • • • •...

  • Page 23: Safety Warnings

    3.2.1 - SAFETY WARNINGS The machine has been designed and constructed according to the current state of the art and 3.2.2 SAFETY REQUIREMENTS FOR ROAD TRAVEL 3.2.3 - OPERATION SAFETY • • • • • 3.2.4 - SAFETY WHEN USING GRASS MOWING EQUIPMENT •...

  • Page 24: Safety Requirements For The Hydraulic System

    • • • • • 3.2.5 SAFETY REQUIREMENTS FOR THE HYDRAULIC SYSTEM • • • • • • • • • physician immediately. •...

  • Page 25: Location Of The Safety Plates 1

    3.2.6 - LOCATION OF THE SAFETY PLATES WARNING Don’t stop or pass in the working range of the machine WARNING Don’t stop or pass in the working range of the machine...
  • Page 26 3.2.7 - DESCRIPTION OF THE SAFETY PLATES Hazards associated with the battery • • • • •...

  • Page 27: Care And Maintenance

    3.2.8 - PRECAUTIONS CONCERNING THE EQUIPMENT • • • • 3.3 - GENERAL SAFETY RULES 3.3.1 - CARE AND MAINTENANCE • • • •...

  • Page 28: Safety During Filling And Topping Up

    • • • • 3.3.2 - SAFETY DURING FILLING AND TOPPING UP • • • • • • •...

  • Page 29: Warning Plates

    • • 3.4 - MAINTENANCE REQUIREMENTS 3.4.1 - WARNING PLATES 3.4.2 - TOOLS 3.4.3 - PERSONNEL The routine maintenance indicated in the manual must be carried out exclusively by authorised 3.4.4 - WORKS PERFORMED UNDER THE MACHINE The routine maintenance indicated in the manual must be carried out exclusively by authorised •...
  • Page 30 3.4.5 - KEEPING THE MACHINE CLEAN The routine maintenance indicated in the manual must be carried out exclusively by authorised • • • Do not clean electrical 3.4.6 - PERIODIC REPLACEMENT OF PARTS FUNDAMENTAL FOR SAFETY • • •...

  • Page 31: Technical Data

    4 - TECHNICAL DATA 4.1 - TECHNICAL CHARACTERISTICS DIMENSIONS 1000 1010 1660 1610 Steel tracks Rubber tracks 2190 2630...
  • Page 32 WEIGHT The total weight of the RoboMAX machine (without equipment) is: Tracks Weight (kg) Rubber 2410 Steel 2640 ENGINE Make YANMAR Type 4TNV98CT-NEN No. of cylinders Displacement: 3319 cc Power 53.7 kW - 75 HP Peak torque 291 Nm @ 1600 rpm...
  • Page 33 TRACKS Type Width (mm) Cup weight/single track (kg) Rubber 350 x 52.5 x 88 390 / 195 Steel 300 x 52.5 x 88 450 / 225 CAPACITIES TABLE Quantity Engine oil 13 L Diesel tank capacity 60 L Hydraulic oil tank capacity 45 L Coolant 15 L...
  • Page 34 4.2 - MACHINE Pos. Description Pos. Description Bonnet Diesel tank cap Radiator grille guard Display Gear reducer Ignition key Battery compartment Hydraulic oil level indicator Front hood Diesel tank...
  • Page 35 Pos. Description Pos. Description Emergency button Rapid milling machine connectors High pressure quick couplings Radiator grille guard Rubber tracks Radiator casing Lifting device / Equipment mounting plate Ballast Hydraulic oil tank Steel track...
  • Page 36 5 - TERMINOLOGY 5.1 - DEFINITION OF THE TERMS USED OPERATOR Personnel trained to manoeuvre the machine when in operation, to move it and carry out normal machine inspection and cleaning. They must not have health problems. SPECIALISED OR MAINTENANCE PERSONNEL Personnel trained to carry out ordinary maintenance, mounting, disassembly and reassembly of some machine components.
  • Page 37 6 - USE OF MACHINE 6.1 - PRELIMINARY CHECKS The operator must check that the machine has been supplied with the: • Machine and equipment user manual • Inspection log / coupons booklet • • • Three-phase motor; • Technical appendix; If the machine is resold as a “second hand”...
  • Page 38 6.2.3 - TECHNICAL DOCUMENTATION AND REMOTE CONTROL BOX The remote control equipment and the technical documentation are kept in a box that is provided with the machine. The technical documentation is an integral part of the machine, it must be kept and looked after carefully, it must accompany the machine so that it is always available to the operator.
  • Page 39 6.3.1 - RECEIVER DESCRIPTION A - Mounting holes B - LED C - Rating plate E - Connector A F - Connector B 6.3.2 - RECEIVER IDENTIFICATION PLATES The following plates are on the receiver unit: Plate Position Information contained This is found on the casing of The serial number of the tion plate...
  • Page 40 ALARM LED (RED) The ALARM LED indicates faults in the receiver unit. ALARM LED SIGNAL Meaning The receiver unit is working properly. Flashes once Flashes twice Flashes three times The is an error on the outputs relative to the direction commands. RUN LED (GREEN) The RUN LED indicates the status of the remote control's communication status with the CAN network Master node.
  • Page 41 6.4 - REMOTE CONTROL STOP 100% LEFT RIGHT SPEED AUX 1 I° 100% II° AUX 1 REMOTE CONTROL FUNCTIONS Diesel engine rpm speed increase button Fan rotation reversal button Auxiliary service button Auxiliary service selector Flail head RPM increase / decrease potentiometer Flail head clockwise / anti-clockwise rotation selector Slow / fast speed selector Manoeuvre progress reversal selector switch...
  • Page 42 6.4.1 - REMOTE CONTROL DESCRIPTION Emergency Stop Button ENTER button S-KEY 6.4.2 - REMOTE CONTROL PLATES The following plates are present in the transmitter unit. Plate Position Information contained This is found in the S-KEY: to tion plate read it extract the S-KEY. remote control This is to be found in the bat- The year of manufacture, the...
  • Page 43 3. Remove the S-Key from the old remote control and insert it in the new remote control; 4. Insert the battery in the new remote control; 7. Connect to the RoboMAX. If a part of the radio control has to be replaced (receiver and / or transmitter), notify because this is a safety component and its components are linked to each other and with the machine.
  • Page 44 • • Deactivate the RoboMAX emergency button by turning the mushroom head clockwise. • Enable ignition by turning the ignition key towards the right. Wait a few seconds for the check of the active functions, continue with the ignition through: 1.
  • Page 45 Starting the diesel engine 1. Start the machine by turning the key to ON. STOP 2. Activate the remote control by turning the emergency button 3. Enable the connection between the remote control and 100% connection has been made; SPEED LEFT RIGHT AUX 1...
  • Page 46 6.5.3 - STOPPING THE DIESEL ENGINE IN AN EMERGENCY Stopping the diesel engine in an emergency STOP on the remote control. 2. The diesel engine will continue to run at idle speed and all operational functions will be cancelled. 100% LEFT RIGHT SPEED...
  • Page 47 6.5.6 - MOVING THE MACHINE FORWARDS AND BACKWARDS Moving the machine forwards and backwards STOP To move the machine forwards or backwards, move the left-hand faster the machine moves. 100% The top speed that can be achieved will be determined by the LEFT RIGHT SPEED...
  • Page 48 6.5.9 - STEERING BIAS CONTROL Steering bias control STOP compensated when working on steep slopes. Turn the potentiometer to the right or left to correct the path of 100% the machine. LEFT RIGHT SPEED AUX 1 I° 100% II° AUX 1 6.5.10 - DIRECTION CONTROLS SWAP Direction controls swap STOP...
  • Page 49 6.5.11 - LIFTING DEVICE Lifting device STOP The height of the equipment attached to the front of the machine 100% move it backwards to lift it. LEFT RIGHT SPEED AUX 1 I° 100% II° AUX 1 Rest the tool to the ground and allow the cylinder rod to extend until it reaches the centre of the Only work on the lifting device with the equipment not in operation.
  • Page 50 Attaching a tool 3. Slowly move the RoboMAX until it is close to the mounting plate of the tool that was previously placed in front of the machine. 5. Fasten the tool to the support on the machine using four M16 x 60 screws.
  • Page 51 • Read and follow the instructions provided to ensure safety during the use of the equip- ment moved by the PTO. • Comply with the indications provided by the equipment manufacturer. • Use the safety devices prescribed and make sure that they are in good condition. •...
  • Page 52 6.5.15 - OPENING THE HEAD GUARD Opening the head guard STOP the head guard. Moving it downwards closes the guard. NOTE: 100% LEFT RIGHT SPEED AUX 1 I° maintenance manual as this function may have a different use. 100% II° AUX 1 6.5.16 - REVERSIBLE FAN CONTROL Reversible fan control...
  • Page 53 Before reversing the direction of the fan blades, make sure that there are no people or animals close to the machine or in the direction of the radiator to prevent them being covered with dust. Maintain a distance of at least 10m from the machine and wear the recommended PPE. 6.5.17 - AUXILIARY SERVICES Auxiliary services There are other selector switches/buttons for the additional...
  • Page 54 6.6.1 - LCD DISPLAY Rev counter Coolant temperature indicator 1000 Fuel level indicator Warning light/fault area Page UP button Page DOWN button °C ENTER button HOME button HOW TO MOVE AROUND IN THE MENU Software information LSJ_005 SHIELDED ON IGNITION SHIELDED CanView4 100 TRANSLATION MAPPING...
  • Page 55 6.6.2 - WARNING LIGHTS The following indicator lights/warnings may appear on the display according to the faults that may arise. STOPS HORN CAUSE SOLUTION ENGINE Fuel tank less than 1/4 full Top up The parking brake is on wards/backwards Hydraulic oil level less than 2/3 Top up and/or check for leaks Oil level too low Top up and/or check for leaks...
  • Page 56 6.6.3 - MACHINE HOURS COUNTER / MAINTENANCE SCREEN See the Maintenance section when the 1000 1000 scheduled number of hours have been reached. time for maintenance has been reached. °C °C Press the page UP or page DOWN button to display the planned coupon and counter.
  • Page 57 6.6.4 - ALARMS SCREEN Alarm: 123 M If the machine breaks down and/or malfunctions, “Alarm” codes will appear on the Warning: type of error. Contact for further information. 6.6.5 - INCLINOMETER SCREEN (OPTIONAL) Y 0.0 As an optional it is possible to have an inclinometer menu screen.
  • Page 58 6.6.6 - MODE CHANGE SCREEN (OPTIONAL) It is optionally possible to set three different modes of operation for the RoboMAX, according to the type of +/- : change values Esc: Select value work to be carried out. Ent: confirm It is possible to access the menu in the following way: •...
  • Page 59 3. ENGINE WARNING: • Appears when errors in the diesel engine are detected. Contact • Flashes when stationary regeneration is required. • 4. STOP ENGINE: • Appears when serious engine faults are detected. Stop the engine immediately and contact • 5.
  • Page 60 KEY TO FUSES Fuse Description Ampere (A) Fuse Description Ampere (A) Radio / manual controls Engine control unit Work lights / beacon light Horn Diesel pump Power outlet Alternator Sensors VE LE70 / ECU power supply +30 battery +30 VP +30 starter motor XF26 +30 engine control unit...
  • Page 61 6.8 - EXHAUST GAS POST-TREATMENT SYSTEM Exhaust gas outlet Exhaust gas inlet Filter element Differential pressure sensor Silencer DOC casing 6.8.1 - OVERVIEW OF THE DPF SYSTEM (PARTICULATE FILTER) DPF is to prevent particulates, which are harmful to both man and the environment, from being released into the air.
  • Page 62 It will also mean that maintenance of the SF will have to be carried out earlier. The owner of the RoboMAX is responsible for carrying out the maintenance described in the and in complete safety. Do not remove the ashes using water or other chemical substances. If...

  • Page 63: Forced Stationary Regeneration

    To carry out forced stationary regeneration proceed as follows: 1. Make sure that you have switched on the RoboMAX via the remote control. 2. Bring the RoboMAX to a temperature that is higher than 60°C as in 3. Press the emergency button on the remote control.
  • Page 64 3. From the menu shown in , press to access the forced regeneration menu , then press the ENTER button for 5. The machine will now start the forced stationary regeneration process. 6. Do not move the machine stationary until the regeneration process has ended. To disable forced stationary regeneration proceed as follows: To disable this process, simply press the above the button will turn red.

  • Page 65: Diesel Engine 5

    6.9 - TROUBLESHOOTING Given that most of the functioning defects occur because of the improper use of the machine, the following table shows a number of possible malfunctions that could arise and steps to take to avoid them. NOTE: 6.9.1 - DIESEL ENGINE Malfunctions Causes Measures...
  • Page 66 Malfunctions Causes Measures Black exhaust gases Engine overloaded Reduce the load Clean / replace the elements Unsuitable type of diesel Replace with a suitable type of diesel Excessive intake / discharge valve clearance EGR valve faulty White exhaust gases Unsuitable type of diesel Replace with the recommended type of diesel Engine oil 6.9.2 - TROUBLESHOOTING CONTROL UNIT LE70...
  • Page 67 Error Cause Measures Check the remote control, check the control unit parameters. If Radio control lever value incorrect the error persists, replace the remote control. Check the remote control, check the control unit parameters. If Radio control lever value incorrect the error persists, replace the remote control.

  • Page 68: Electrical Circuit

    Error Cause Measures Problems with output pin A08 of control unit LE70 Check the wiring. Controller output error Problems with output pin A09 of control unit LE70 Check the wiring. Controller output error Problems with output pin A10 of control unit LE70 Check the wiring.
  • Page 69 Malfunctions Causes Measures The charge indicator light of the Defective lamp. alternator does not turn on when the Defective cables. 6.9.4 - HYDRAULIC SYSTEM Malfunctions Causes Measures The pump emits a strange noise. Defective pump Restore the level The equipment work at low speed. Defective pump Maximum pressure valve out of calibration or not closed due to...
  • Page 70 6.9.6 - RECEIVER UNIT Malfunctions Causes Measures The POWER LED is off. The receiving unit is off. Correctly couple the connecting plug and power the receiver unit. The POWER LED is on. The radio electric connection is Bring the transmitter unit towards the absent.
  • Page 71 Multiple disk parking brake cannot be Residual pressure in the circuit Check the hydraulic circuit engaged. Worn discs Apply to a customer care centre When the engine is in operation the Wrong engine installation Check the coupling between the en- gear reduction unit does not turn gine and the wheel reduction unit.
  • Page 72 slope. If it is unavoidable to do so, carry out the manoeuvre gradually. Avoid moving along the edge of a slope or on uneven ground with one track in a horizontal position and to damage the tracks, always proceed with the shoes resting on the same horizontal plane. When the machine manoeuvres over an obstacle it creates an empty space between the bearing rollers and the tracks and there is a risk that the track may come out of its seat.
  • Page 73 SLIPPING OR OVERTURNING In order to avoid serious risks or the death of the operator it is prohibited to work on slopes that have hard surfaces (e.g. cement). Under these working conditions, always stand behind the ma- 6.11 - COMMAND POST - OPERATOR WORKING AREA •...
  • Page 74 7- TRANSPORT AND HANDLING 7.1 - LOADING AND UNLOADING OPERATIONS FOR ROAD TRANSPORT Use suitable vehicles with a carrying capacity of greater than 2500 kg to transport the machine to/from the work area. Use loading ramps that are suitable for supporting a weight of the machine and that are attached to the bed of the vehicle.
  • Page 75 It should be noted that when using wire ropes, slings or chains to lift the machine, you must comply with the diagram below that indicates the minimum lifting angles. Angle at Load increase factor Rope Angle of rope Load 0° opening with respect to increase...
  • Page 76 7.3 - USING THE MANUAL CONTROL In the event that it is necessary to move the machine without using the remote control (e.g. batteries discharged), it can be done by connecting the manual control unit supplied with the machine. To do this, follow the instructions below: 1.
  • Page 77 7.4 - STARTING THE ENGINE USING AN AUXILIARY BATTERY If the engine has to be started using an external battery, proceed as follows: 1. Remove the seven screws that fasten the cover of the battery compartment (A) located on the right-hand side and then remove it. 2.
  • Page 78 8 - STORAGE If the machine is stopped for long periods, it must be stored in a place protected from the elements to prevent damage. Before storing the machine, it is recommended that you clean it thoroughly and lubricate all mechanical components to protect them from rust. The machine should be stored at a temperature between 0°C and 40°C.
  • Page 79 9 - MAINTENANCE • Maintenance must only be carried out by • To obtain the machine's best performances and ensure maximum durability of all its components, the instructions for use and maintenance must be followed carefully by machine operators. Therefore, we recommend our customers to carefully read these instructions and consult the manual any time they need advice on how to eliminate possible inconveniences.
  • Page 80 Q8 FORMULA TRUCK ACEA E4/E6/E7/E9; API CJ-4; ENGINE 8600 10W-40 JASO DH-2; DEUTZ DQC IV-10 LA; DIN 51 524, 2-HLP HYDRAULIC SYSTEM ISO 46 DIN 51 524, 3-HLP Mineral oil Q8 HELLER 46 API CD, CE, CF FZG Test A/8.3/90 stage 12 PANOLIN BIO HLP SYNTH E ISO 15380 HEES HYDRAULIC SYSTEM...

  • Page 81: Fuel

    TOTAL GLACELF AUTO SUPRA is used as coolant in the RoboMAX. • Diluted GLACELF AUTO SUPRA in demineralised water becomes a permanent coolant that can be used all year round. • To ensure a perfect mix it is essential to mix the antifreeze liquid with the dilution water mechanically.

  • Page 82: Engine Oil Check 7

    To check the level of engine oil, release the catches (A) using the appropriate key and lift the hood of the engine. The level of the engine oil should be checked daily using the graduated dipstick . The level must be between the MIN and MAX marks and must be checked when the engine is cold and with the machine parked on a level surface.
  • Page 83 Perform the operations listed below for the replacement of the • Run the engine for approximately 5 minutes to warm the oil and then turn it off. • Position the machine on a level surface, turn off the engine and remove the ignition key. •...
  • Page 84 • • • Checking the coolant level The coolant level must be checked daily on the tank after having released the catches and opened the hood. open the cap (A) and top up. • • • • • • • •...

  • Page 85: Changing The Coolant

    • • • Coolant Total Glacelf Auto Supra Other coolants Changing the coolant To replace the coolant, follow the steps below: • off the engine. • Loosen the radiator cap (A) slowly in order to discharge any residual pressure. • Unscrew the two screws (C) at the sides and lift the radiator grille guard (B).
  • Page 86 Changing the coolant • Release the three tie rods (F) and open the radiator grille (E). • Remove the four screws and then remove the bottom casing (G). • Unscrew the drainage plug (H) and collect the liquid • Once all the liquid has been removed, tighten the drainage plug (H).
  • Page 87 • • • • • • • • The fuel level should be checked visually on the , when it is on a level surface. If the level falls to reserve a warning light comes on and a beeper sounds. To top up the fuel, turn off the engine, open with the spanner and the tank to the brim but leave space for expansion.
  • Page 88 The fuel separator should be drained and bled . To do this: 1. Place a suitable container under the separator in order to collect any liquids that may drain out. 2. Close the fuel supply valve (A). 3. Disconnect the electric cables. 4.
  • Page 89 1. Stop the engine and wait for it to cool down. 2. Turn off the fuel supply by closing the valve (A). 3. Disconnect the electric cables. 4. Place a suitable collection receptacle. 5. Loosen the vent screw (C) and the drain valve (B). 6.
  • Page 90 To clean (daily) and replace ( • Open the engine hood using the appropriate key. • Open the two fastening clips (A). And remove the cover. • pulling it at the same time. Clean it with a jet of air or replace it. •...
  • Page 91 To carry out the daily cleaning of the radiator grille (B), lift the radiator grille guard (A). Clean with a jet of compressed air or with special products following the instructions on the containers of the 6.7.16), it is recommended to check and clean any dust from To clean the radiator, lift the radiator grille (A) and open the grille (B) see section 9.5.4.
  • Page 92 The hydraulic oil level can be checked by looking at the indicator (A) on the hydraulic oil tank located on the left-hand side of the machine. To check the oil, the machine must be on a level surface. The oil level must be between the MIN and MAX marks.
  • Page 93 The hydraulic oil must be changed at regular intervals in order to ensure proper lubrication and viscosity in the hydraulic pumps. Refer to the following table for the frequency of substitutions and the type of oil to be used. Substitution by Mineral Q8 HELLER 46 Q8 HOLBEIN HP SE BIO 46...
  • Page 94 on the LCD display (section 6.9.1). • • • and before they become completely clogged. • Check always the O-ring status when a component of the hydraulic circuit is dismounted or is replaced. If broken or damaged, replace them. • Close the cap again and tighten it with the spanner with a maximum torque of 20 Nm.
  • Page 95 should be checked The check must be carried out using a torque wrench. Refer to the table below for the required tightening torques. Check the oil level in the gear reducer operation. 1. Position the machine on a level surface. 2.
  • Page 96 To change the oil, carry out the procedure below: 1. Position the machine on a level surface. Then turn the tracks until the drainage plug (B) is in the lower part of the reduction unit. 2. Turn off the engine and remove the ignition key 3.
  • Page 97 This is a visual inspection that must be carried out with the utmost care in order to avoid short- circuits in the system that would damage the machine. • Fuses, if corroded or rusty, replace them with fuses of the same capacity. •...
  • Page 98 • • • • To guarantee safety at any time while the machine is being used, the operator is required to make the replacements listed below. Fuel pipes Hydraulic pipes This is a check to carry out for the conservation and the best maintenance of the belts to avoid the accidental movement out of their seats.
  • Page 99 Rubber 150 - 160 bar Steel 70 - 80 bar • • • Tracks should be replaced when only 10mm of tread is left, or before if they show signs of having been cut. Proceed as follows: 1. Place the machine on level ground with the engine switched off and raised (30 - 40 cm) off the ground using supports, suitable for supporting the weight of the machine, positioned on the side members of the...
  • Page 100 Both in the case of rubber tracks and in steel it is advisable to remove residual material that has remained on them. The activity is fundamental more reasons: 1. In the rubber track it is possible to check the condition of the track itself, if the rubber has deteriorated or if even the internal steel cables are visible (in this case it is necessary to replace the track).
  • Page 101 All the moving parts of RoboMAX that need to be greased have grease nipples. To proceed with the greasing it is necessary to have an appropriate pump, then connect the pump nozzle to the grease nipple on the machine and pump in grease until it a small amount comes out of the joints.
  • Page 102 Check / top-up ENGINE OIL Substitution ENGINE OIL Substitution FILTER Check / top-up FLUID COOLANT Substitution FILTERS Substitution FUEL Drain / bleed FUEL SEPARATOR Substitution FUEL Check / top-up Control / Cleaning ENGINE AIR FILTER Substitution SYSTEM Check ELECTRIC BATTERY Check Check / top-up HYDRAULIC OIL...

  • Page 103: Instructions For Emergency Situations

    10 - INSTRUCTIONS FOR EMERGENCY SITUATIONS 10.1 - FIRE...

  • Page 104: Tightening Chart

    11 - TIGHTENING CHART 11.1 - SCREW TIGHTENING CHART Resistance class 12.9 10.9 actual Rated Tighten- Tighten- Tighten- area Tighten- Tighten- Tighten- thread section Ribbing Ribbing Ribbing measure- tighten- tighten- tighten- load tighten- load tighten- load tighten- ment ing force ing force ing force sq.mm...

  • Page 105: Notes

    12 - NOTES...
  • Page 106 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...

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