Related Manuals for McConnel Robocut S300
Summary of Contents for McConnel Robocut S300
- Page 1 Publication 1023 June 2022 Part No. 24215.23 Revision: 05.08.24 Revision: 10.06.22 REMOTE-CONTROLLED COMPACT MOWER Operator Manual...
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Page 2: Verification Of Warranty Registration
VERIFICATION OF WARRANTY REGISTRATION Dealer Warranty Information & Registration Verification It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty. -
Page 4: Warranty Policy
1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months. -
Page 5: Limitation Of Liability
2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable. - Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
- Page 8 MACHINE SAFETY DECALS MUST BE KEPT IN CLEAN READABLE CONDITION AT ALL TIMES ; Any safety decals that are missing, damaged or illegible must always be replaced immediately. McConnel have a policy of providing replacement safety decals and manuals free of charge.
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Page 9: Table Of Contents
CONTENTS General Information ......................1 Machine Description ......................2 Machine Identification ......................2 Features & Specifications ....................3 Technical Specifications ...................... 4 Safety Information ........................ 5 Machine Delivery ......................... 8 Machine Overview ....................... 9 Engine Compartment ......................9 Emergency Stop Buttons (E-Stop) ..................10 Safety Devices &... - Page 10 Brakes ..........................31 Emergency Towing ....................... 31 Parking the Machine ..................... 31 Fuel ............................ 32 Fuel Tanks ......................... 33 Maintenance ........................34 Engine Oil .......................... 34 Oil Capacity & Type ...................... 34 Engine Oil Level ......................34 Air Filter ..........................35 Filter Cartridge Removal ....................
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Page 12: General Information
GENERAL INFORMATION Read this manual before fitting or operating the machine or accessory. Whenever any doubt exists contact your local dealer or the McConnel Service Department for assistance. Only use ‘Genuine McConnel Parts’ on McConnel machinery and equipment. DEFINITIONS The following definitions apply throughout this manual;... -
Page 13: Machine Description
MACHINE DESCRIPTION McConnel Robocut S300 machines are compact, all-terrain, remote-controlled mowers with bi-directional cutting capability for high performance efficient mowing/mulching of grass and herbaceous vegetation. Machines feature a powerful Vanguard 28HP petrol engine with low fuel consumption and low emissions which, when combined with its hybrid electric drive, delivers smooth operation on all types of terrain including slopes of up to 55°. -
Page 14: Features & Specifications
FEATURES & SPECIFICATIONS ROBOCUT S300 28HP 28HP (21kW) Vanguard Petrol Engine. ○ Fully enclosed body panels. ○ Tracked carriage. ○ Electric motor driven tracks. ○ Ability to operate on slopes up to 55°. ○ Remote-controlled cutting height adjustment 25mm (1”) to 150mm (6”). -
Page 15: Technical Specifications
TECHNICAL SPECIFICATIONS Engine Air-cooled, 2 cylinder, 4-stroke, OHV engine Power 28HP / 21kW Fuel type Petrol Track power Electric motors Travel speed 8kph / 5mph Brakes Short-circuit brake system Ground pressure 2800 kg/m² (6173 lbs/m²) Rotor No. Rotor drive Belt drive with braked clutch Rotor shaft speed 3114 rpm Cutting blades per rotor... -
Page 16: Safety Information
SAFETY INFORMATION SAFETY INFORMATION Read the manual before using the machine This machine has the potential to be extremely dangerous - in the wrong hands it can kill or maim; It is therefore imperative that both owner and operator of the machine reads the following section to ensure they are fully aware of the dangers that do, or may exist, and fully understand their responsibilities surrounding use and operation of this machinery. - Page 17 Only operate the machine in good light conditions. Never start or run the machine in an enclosed area or building. Keep the machine clean to avoid build ups of dry materials that could ignite on hot components. Never stand directly below a machine that is working or parked on a slope. Always operate the joystick control slowly;...
- Page 18 No advice given here can replace ‘good common sense’ and ‘total awareness’ at all times, but it will go a long way towards the safe use of your McConnel machine. Operating, servicing and maintaining this equipment can...
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Page 19: Machine Delivery
MACHINE DELIVERY Robocut S300 machines are delivered ready for use pre-filled with all the necessary lubricants and fluids other than fuel. Before use, all delivery packaging should be removed and the machine fully inspected; if there are any signs of damage or missing components it must be reported to your supplier/dealer immediately. -
Page 20: Machine Overview
MACHINE OVERVIEW Emergency Stop Antenna Engine Compartment: Fuel Tanks Fuse Box Drive Wheels Electrics Deck Actuator Rubber Track Track Tensioner Undercarriage Track Rollers Idler Wheels ENGINE COMPARTMENT Component Identification Beacon Horn Antenna Screen Receiver E-Stop Primary Fuel Tank Expansion Fuel Tank Air Filter Fuse Box Engine Oil... -
Page 21: Emergency Stop Buttons (E-Stop)
EMERGENCY STOP BUTTONS (E-STOP) Location of Emergency Stop Buttons E-Stop buttons are located on top of the machine at the rear of the engine compartment and on the remote-control unit. The E-Stop button on the machine also acts as the main power ON/OFF button for the machine;... -
Page 22: Safety Devices & Emergency Stop (E-Stop)
4) Turn control unit power switch to the OFF position (anti-clockwise) and remove the key. If movement malfunction is experienced contact your Authorised Dealer or McConnel Service; DO NOT attempt to use or operate the machine until advice has been sought. -
Page 23: Remote-Control Unit
REMOTE-CONTROL UNIT Operators must wear personal safety gear at all times whilst operating the machine and stand in a safe operating position with a clear view of the machinery and the work area. Controls Identification Steering EMERGENCY STOP Track Bias Speed Screen Toggle ‘Pairing’... -
Page 24: Lcd Display
Control Unit – Function Operation LCD Display Reports the following information; Screen #1 Track Speed (kph) Engine Speed (rpm) Job minutes records current rotor engaged Cutting Height (mm) time until the job timer is manually reset – Job minutes refer to ‘Job Timer Reset’ procedure. Press OPT button to ‘toggle’... -
Page 25: Steering Bias Dial
Steering Bias Dial Control for setting steering angle bias when operating on sloped ground. Left Steering Bias: Turn control dial to the left to select desired LH bias. No Steering Bias: Place control dial into the central position. Right Steering Bias: Turn control dial to the right to select desired RH bias. Track Speed (Governor) Sets maximum top speed limit. -
Page 26: Screen Operation
Navigation Buttons ‘Enter’ Button Boot Screen When machine is ‘powered ON’, the screen will display the McConnel boot screen until the system is active; when the control system is ready the Home screen will be displayed. Home Screen The Home screen displays the following information;... - Page 27 Warnings & Errors Time & Date Settings User Settings Machine Info & Settings Use ‘Navigation’ buttons to highlight the required category. Press ‘Enter’ button to access the selected (highlighted) menu. Warnings & Errors Screen This screen displays currently active Warnings & Errors. If the screen is blank the machine is error free.
- Page 28 User Settings Screen This screen displays the following user settings; Beacon Settings Cutting Deck Settings Joystick Swap Settings Navigate to required category and press ‘Enter’ button to access those settings. Beacon Settings Screen This screen offers the following settings; ...
- Page 29 Adjust Pre-Set Height Screen This screen allows the user to change the pre-set cutting height to any figure between 25-150mm (1”- 6”). Use ‘Navigation’ buttons to select the current height figure shown onscreen. Press ‘Enter’ button to permit editing. Use ‘Navigation’ buttons to edit the value to the required pre-set cutting height.
- Page 30 Machine Information Daily Service Checklist Language Settings Machine Settings Use ‘Navigation’ buttons to select category. Press ‘Enter’ button to access that screen. Machine Information Screen This screen provides the following information; Software Version Firmware Version Controller Information ...
- Page 31 If a control unit malfunction is suspected, users should contact their local dealer or McConnel Service who may request this screen is accessed in order to perform tests and report on the data displayed.
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Page 32: Pre-Operation Checks
PRE-OPERATION CHECKS All checks and inspections of the machine should be performed with the machine parked on firm level ground with the engine switched off and the machine E-Stop activated (Power OFF). The following checks should be made daily before using the machine; ... -
Page 33: Starting & Stopping The Engine
STARTING & STOPPING THE ENGINE Before attempting to start the engine ensure you have read and understood the manual and observed all safety instructions surrounding use of the engine and the machine. Engine must only be started in open air, never in an enclosed environment. Before Starting ... -
Page 34: Emergency Stopping (E-Stop)
Emergency Stopping (E-Stop) In emergency situations, the engine and all machine functions can be immediately stopped by pressing an E-Stop button. E-Stop buttons are located on the remote-control unit and on the top of the machine to the rear of the engine compartment. When an E-Stop button is pressed (activated), all machine movements and functions will cease immediately, and the engine will be automatically switched off. -
Page 35: Driving & Manouevering
DRIVING & MANOUEVERING Operation of the machine must only be performed by a responsible person who has read the manual and is familiar with the machine’s controls and all aspects relating to the safe use of this equipment. e that all new operators practice using the machine, without the rotors running, It is advisabl in a safe open area to familiarise themselves with the controls and movements of the machine. -
Page 36: Steering Bias
Steering Bias The steering bias feature allows the operator to set a ‘degree of steer’ for manoeuvring the machine across slopes, setting and adjustment is performed using the steering bias dial; Turn control dial to the left to select a desired degree of left steering bias. Turn control dial to the right to select a desired degree of right steering bias. -
Page 37: Cutting Deck
CUTTING DECK Cutting Height The machine can be set to cut at any height between 25mm (1”) and 150mm (6”). The cutting height selected should be one that offers the desired finish. If the material being cut is particularly tall or thick or causes the engine to ‘labour’ whilst working, it is advisable to begin cutting at a high setting and progressively reduce the height until the required finish is achieved. -
Page 38: Operating Position & Distance
OPERATING POSITION & DISTANCE Only operate the machine from a safe distance and position that provides an unobstructed view of the machine and work area. When operating this machinery you are responsible for your own safety and the safety of all others who enter the work area. 30 ft. -
Page 39: Work Area Precautions
WORK AREA PRECAUTIONS Work and Work Area Precautions The following checks should be made prior to operation in the work area; Inspect the work area prior to operations; check for and remove foreign bodies such as large stones, metal items, wire, glass etc. which could damage the machinery or may be ejected by the equipment being used. -
Page 40: Operation
OPERATION Personal Protection Equipment (PPE) Operators must wear suitable safety gear when operating and/or maintaining this machine. Recommended Safety Gear Safety Gloves Safety Boots Eye Protection Protective Overalls Safety Helmet Ear Defenders Dust Mask ... - Page 41 Do not change direction whilst moving on kerbs, rocks, or surfaces with considerable differences in height (more than 20cm); in these instances move perpendicular to the obstacles. When reversing uphill, do not steer when transferring from the level surface to the slope;...
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Page 42: Brakes
BRAKES Machine movement is controlled by electric track motors which drive the machine when they receive electrical power from the generator, motion is stopped by ‘short-circuiting’ the motors which generates a braking effect to halt the machine. If the engine is switched off, or cuts-out for any reason, the motors ‘lock-out’ to hold the machine;... -
Page 43: Fuel
FUEL Fuel Type: standard unleaded motor vehicle petrol, up to and including 10% Ethanol. Fuel Capacity: 10 litres. Only refuel the machine by exchanging the red primary fuel tank; a spare primary fuel tank is supplied with the machine for this purpose. Swapping out the primary fuel tank must be performed on a level well-ventilated site away from sources of sparks, flames or heat. -
Page 44: Fuel Tanks
FUEL TANKS The S300 is equipped for use with 2 fuel tanks; a removable red ‘primary’ fuel tank located on the right-hand side of the engine and a semi-removable black ‘expansion’ tank’ located on the left-hand side of the engine. An additional red fuel tank is also supplied with the machine which serves as a swappable ‘primary’... -
Page 45: Maintenance
MAINTENANCE Checks, maintenance, and service tasks must only be performed with the machine parked on a firm level site. Never attempt to work on any machine that it not safely supported and chocked. Only use suitable equipment for the task that is fully capable of supporting the machines entire weight. Never attempt to work under a machine that is suspended on lifting equipment;... -
Page 46: Air Filter
AIR FILTER Air Filters Tools required; no tools are needed to access filter cartridges. Air filters should be checked daily and cleaned on a regular basis. Filter cartridges must be replaced at the specified time periods stated in the service schedule. Filter Cartridge Removal The machine uses 2 filters cartridges, a primary filter and secondary filter;... -
Page 47: Rotors & Blades
ROTORS & BLADES The machine has two belt-driven rotors equipped with sets of opposing blades mounted on a blade carrier; blade sets comprises of an updraft blade and a top cut blade. The ‘fast-stop’ rotors, which are driven by the engine via an electromagnetic clutch, are mounted on the machine in a staggered configuration to provide overlapped cutting. -
Page 48: Belts
BELTS The information on this page relates to machines prior to 2023 that use V-belts to drive the rotors and the generator. See following page for machines 2023 onwards. Access to Belts Access to the belts for checking and/or tensioning is from beneath the machine and requires removal of the cover plate;... -
Page 49: Belts & Pulley's - Identification (Builds 2023►)
The information on this page relates to machines 2023 onwards that use a toothed belt to drive the rotor and V-belt to drive the generator. Access to Belts Access to the belts for checking and/or tensioning is from beneath the machine and requires removal of the cover plate;... -
Page 50: Rotor Belt - Tension Adjustment
Rotor Belt – Tension Adjustment Tools required; 17mm & 19mm spanners. Slacken off both nuts (A). Rotate nut (B) to adjust belt tension. Re-tighten nuts (A) when tension is correct. Re-check belt to confirm tension is correct. Generator Belt –... -
Page 51: Tracks
TRACKS Track Replacement Tracks must be replaced when the treads are excessively worn, or sooner if there are large cuts, cracks, or damage that could affect their safe use. Never attempt to work on any machine that it not safely supported and chocked. Only use suitable equipment for the task that is fully capable of supporting the machines entire weight. -
Page 52: Track Fitting Procedure
Track Fitting Procedure Installation of a track is basically a reversal of the removal procedure previously described. When the track has been installed it must be correctly tensioned to the specific setting detailed below; when the tension has been set, secure the tensioner by re-tighten the 24mm clamping bolts (x2) located on the inner landing gear. -
Page 53: Inverter Cooling Fans
INVERTER COOLING FANS Machines are equipped with 2 cooling fans located at the rear of the machine; the function of the fans is to provide additional cooling to the heatsinks for the track inverter by drawing air into the rear of the engine compartment. During normal operations, the area between the fan mounting plate and the heatsink can accumulate a build-up of cutting debris and dust that can reduce the effectiveness of the fans, or in extreme cases block air flow. -
Page 54: Inline Fuel Filter
INLINE FUEL FILTER An inline fuel filter (4009265) is installed at a midway point on the fuel feed hose; the filter should be replaced at the intervals specified in the service schedule. Tools Required: Flat end screwdriver Filter Removal Procedure The filter is secured to hoses with 2 jubilee clips, loosen clips to permit removal of filter. -
Page 55: Fuses & Relays
FUSES & RELAYS Fuse & Relay Identification Engine Fuses & Relay Identification Main Power Relay Battery Fuse 20A Ignition Fuse 15A Main Power Relay orientation: PIN 87 to Fuse Block Cavity 3 and PIN 30 to Fuse Block Cavity 10. CLEANING &... -
Page 56: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE REMEDY Rotor belt loose Re-tension rotor belt Rotors not turning Rotor belt damaged Replace rotor belt Blade blocked Clear blockage RPM reading zero Increase RPM Clutch fuse blown Replace fuse Clutch relay defective Replace relay Clutch fault or failure Check wiring / replace clutch Soft start relay defective Replace relay... - Page 57 CAUSE REMEDY PROBLEM Remote-control not ‘paired’ Pair remote-control to machine Electric starter not working Flat battery Charge or replace battery Starter motor or solenoid Test starter motor / solenoid switch defective switch and replace if required Ignition switch defective Replace ignition switch Remote starter switch fault Replace remote-control unit Wiring or control fault...
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Page 58: Service Schedule
SERVICE SCHEDULE Preliminary Maintenance Schedule : New machines. Check blade belt tension every 2 hours during initial 10 hours of use. Standard Maintenance Schedule 10 Hours 25 Hours 100 Hour 500 Hour 1500 Maintenance Task / Frequency (Daily) (Annual) Hour Check blade bolts are tight ●... - Page 60 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...
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