Page 1
MAGNUM Publication 531 February 2008 Part No. 41571.31 Revision: 16.09.14 Models 130 & 150 Shredder Mowers Operator & Parts Manual...
Page 2
VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
12 months, unless a different period is specified. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
Page 4
McConnel Ltd web site and confirms the registration to the purchaser by completing the confirmation form in the operator’s manual. 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Tractor Mounted Flail Mower Product Code; TW13, TW15 Serial No. & Date ………………………………… Type ………………………… Manufactured in; Slovenija Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...
Page 6
The inspection sheet on the following page should be kept in this book as a record. A second sheet is included for you to cut out and photocopy or the inspection sheets can be downloaded from our website at; http://www.mcconnel.com/support/aftersales/default.aspx?nav=After Sales...
Page 8
FLAIL MOWERS PRE-OPERATION Inspection Mower ID ________________ Date: _______________ Shift: _______________ WARNING Before conducting the inspection, make sure the tractor engine is off, with the key removed, all rotation has stopped and the tractor is in park with the parking brake engaged.
Page 9
TRACTOR PRE-OPERATION Inspection Power Arm ID ________________ Date: _______________ Shift: _______________ WARNING Before conducting the inspection, make sure the tractor engine is off, the key is removed all rotation has stopped and the tractor is in park with the parking brake engaged. Any implement attached to the tractor is firmly on the ground.
Page 10
FLAIL MOWERS PRE-OPERATION Inspection Mower ID ________________ Date: _______________ Shift: _______________ WARNING Before conducting the inspection, make sure the tractor engine is off, with the key removed, all rotation has stopped and the tractor is in park with the parking brake engaged.
Page 11
TRACTOR PRE-OPERATION Inspection Power Arm ID ________________ Date: _______________ Shift: _______________ WARNING Before conducting the inspection, make sure the tractor engine is off, the key is removed all rotation has stopped and the tractor is in park with the parking brake engaged. Any implement attached to the tractor is firmly on the ground.
Page 12
LIST OF CONTENTS OPERATOR SECTION General Information Machine Description & Purpose of Use Machine Identification Technical Data Technical Specifications Safety Features Safety Information Safety Decals Vehicle/Tractor Preparation Machine Attachment PTO Shaft Setting Up and Adjustment Flails Drive Belts Pre-Operational Checks Operation Detachment and Storage Maintenance...
GENERAL INFORMATION Always read this manual before fitting or operating the machine – whenever any doubt exists contact your dealer or the McConnel Service Department for advice and assistance. Use only McConnel Genuine Service Parts on McConnel Equipment and Machines DEFINITIONS –...
MACHINE DESCRIPTION & PURPOSE OF USE The Magnum 130 & 150 series of machines are ‘3-point linkage’ tractor mounted flail mower/shredders designed primarily for the mulching of grasses, brambles, small bushes, branches, vines, and general crop residues. Their tough construction and working widths of 1.3 and 1.5m make them ideal for general maintenance use on compact tractors in...
SAFETY INFORMATION General safety rules: ▲ Always read and follow the instructions for the use and maintenance of the machine before carrying out any work operations or servicing tasks. ▲ Improper use of the machine is both highly dangerous to persons and damaging to the machine components –...
No advice given here can replace ‘good common sense’ and ‘total awareness’ at all times, but will go a long way towards the safe use of your McConnel machine. SAFETY DECALS 1.
VEHICLE / TRACTOR PREPARATION We recommend vehicles are fitted with cabs using ‘safety glass’ windows and protective guarding when used with our machines. Fit Operator Guard (part no. 73 13 324) using the hooks provided. Shape the mesh to cover all vulnerable areas. Remember the driver must be looking through mesh...
ATTACHING THE MACHINE TO THE TRACTOR Attachment of the machine to the tractor should always be performed on a firm level site. Before attachment always ensure: • The machine is in good condition. • All safety guards are in good working condition and correctly fitted. •...
PTO SHAFT PTO SHAFT MEASUREMENT Measure the PTO shaft and cut to the dimension shown – the finished length of the PTO shaft should be 75mm (3”) less than the measured distance ‘A’ - between tractor shaft and gearbox stub shaft - to enable fitting.
SETTING UP AND ADJUSTMENT The height of cut is dependent on working conditions and volume of material. The cutting height can be regulated with the hydraulic system on the tractor and/or rear roller adjustment – see photo opposite. The minimum height of cut should be between 1 –...
DRIVE BELTS BELT TENSION It is important for both optimal machine performance and long lasting belt life that the belts are correctly tensioned at all times. Tension is correct when a force of 10 kg exerted on the belts at their mid-point between the upper and lower pulleys deviates the belts by 15mm.
PRE-OPERATIONAL CHECKS Before commencing work with the machine the following checks should be performed: • Make a visual inspection of the machine to ensure it is in good operational condition. • Check all safety guarding is in position and in full working order. •...
OPERATION Ensure that the operator is suitably qualified to use a machine of this nature and that they have fully read and understood this manual - they should be aware of all safety aspects relating to the safe use of the machine. It is advisable that all ‘first time’ operators practice using the machine in a clear safe area prior to work in order to familiarise themselves with its operation.
DETACHMENT & STORAGE DETACHING THE MACHINE • Removal of the machine should be performed on a firm level site. The procedure for detachment is as follows: • Gently lower the machine fully to the ground. • Switch off the tractor and remove its starting key. •...
MAINTENANCE All maintenance, cleaning and repair operations must be performed with the machine firmly lowered to the ground and detached from the tractor or with the PTO disconnected, engine switched off and starting key removed. For any repairs or maintenance that requires access from underneath, the machine should be firmly and safely raised and propped using suitable purpose designed supports capable of bearing the machines full weight.
Page 28
GEARBOX LUBRICATION The photo opposite shows the lubrication access point for the gearbox – this access point is used for both filling and lubricant level checking. Lubricant level should be checked on a daily basis during work and topped up only if required.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSES REMEDIES Irregular Cut Worn, bent or broken flails Replace flails RPM too low Increase RPM Machine not level to the ground Correct mounting on tractor Clogged material caused by Reduce forward speed excessive forward speed Noise Loose bolts Check and tighten bolts Damaged components...