Polaris Outlaw 110 2022 Owner's Manual
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Polaris Outlaw 110 2022 Owner's Manual

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2022
For Maintenance and Safety
OWNER'S
MANUAL
Sportsman 110
Outlaw 110
WARNING
Read this manual carefully. It contains important safety information.
Adult supervision is required for children under 16 years of age.
Operation is prohibited for children under 10 years of age.

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  • Page 1 2022 For Maintenance and Safety OWNER’S MANUAL Sportsman 110 Outlaw 110 WARNING Read this manual carefully. It contains important safety information. Adult supervision is required for children under 16 years of age. Operation is prohibited for children under 10 years of age.
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 2022 Owner’s Manual Outlaw 110 Sportsman 110...
  • Page 4 IMPORTANT SAFETY INFORMATION Scan this QR Code® with your smartphone to see an important Safety Video regarding your Polaris vehicle. This safety video can also be found at http://www.polaris.com/en-us/rider-support/safety. If you are on the homepage of the Polaris website, click on the Rider Community heading and select “Product Safety and Training Information” from the...
  • Page 5 ANSI® is a registered trademark of American National Standards Institute, Inc. Copyright 2021 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 7: Table Of Contents

    Specifications ......163 Polaris Products ......171 Troubleshooting.

  • Page 9: Messages

    ATV. A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner’s manual.
  • Page 10 Your parents / supervising adult and Polaris want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner’s manual. You must also take an ATV training course before you begin riding.

  • Page 11: Introduction

    INTRODUCTION INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle.
  • Page 12 INTRODUCTION WARNING WARNING indicates a hazardous situation that, if not avoided, may result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle. NOTICE NOTICE provides key information by clarifying instructions. IMPORTANT IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.
  • Page 13 INTRODUCTION The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard. The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
  • Page 14 An ignition key can be duplicated only by ordering a Vehicle Identification Number (VIN) POLARIS key blank (using your key number) and Engine Serial Number mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
  • Page 15 Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 16 INTRODUCTION DECLARATION OF CONFORMITY...

  • Page 17: Safety

    Be sure to explain to your young driver that the hazards outlined in this section of this owner’s manual MUST be avoided at all times. See the OPERATION section of this owner’s manual for proper operating procedures. FOR MORE INFORMATION ABOUT SAFETY call POLARIS at 1–800–342–3764.
  • Page 18 SAFETY OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident. The operator and the supervising adult must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand this owner’s manual and all warning and instruction labels before operating the vehicle.
  • Page 19 SAFETY HANDLING GASOLINE Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well ventilated area. •...
  • Page 20 SAFETY FAILURE TO INSPECT BEFORE OPERATING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.
  • Page 21 SAFETY USING ALCOHOL OR DRUGS Riding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating or riding in this vehicle. CARRYING A PASSENGER Carrying a passenger greatly reduces the operator's ability to balance and control the ATV, which may result in an accident or overturn.
  • Page 22 SAFETY OPERATING ON PAVEMENT Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or overturn. Avoid operating the ATV on pavement. ATV tires are designed for off-road use. If it’s unavoidable, travel slowly and avoid sudden turns or stops.
  • Page 23 SAFETY OPERATING AT EXCESSIVE SPEEDS Operating the ATV at excessive speeds increases the operator's risk of losing control. Always operate at a speed that’s appropriate for the terrain, visibility, operating conditions, and your riding experience. TURNING IMPROPERLY Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner’s manual.
  • Page 24 SAFETY PHYSICAL CONTROL OF THE ATV Removing a hand from the handlebars or feet from the footrests during operation can reduce your ability to control the vehicle or cause loss of balance and ejection from the ATV. If the operator’s foot is not firmly planted on the footrest, it could also contact the rear wheels.
  • Page 25 SAFETY DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or overturn. NOTE A special technique is required when braking while traveling downhill. See page 88. • Always follow proper procedures for traveling down hills as described in the owner’s manual. •...
  • Page 26 SAFETY IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or overturn. Always follow proper procedures for climbing hills as described in the owner’s manual. See page 24. OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities.
  • Page 27 SAFETY CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner’s manual.
  • Page 28 SAFETY When fully stopped, apply rear brake as well, and then lock the parking brake. Dismount on uphill side, or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner’s Manual. See the Turning Around on a Hill section for details. OPERATING IN UNFAMILIAR TERRAIN Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn.
  • Page 29 SAFETY OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessively rough, slippery or loose terrain until you’ve learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 30 Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine POLARIS Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions. An authorized dealer can assist.
  • Page 31 SAFETY IMPROPER TIRES AND MAINTENANCE Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control, accident or rollover. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in this owner's manual and on safety labels.
  • Page 32 SAFETY • Avoid sudden movements. • Maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes. • Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving.
  • Page 33 SAFETY OPERATING A DAMAGED ATV Operating a damaged ATV can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems. UNAUTHORIZED USE OF THE ATV Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn.
  • Page 34 SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall grass, especially dry grass and when traveling through muddy conditions.
  • Page 35 DVD and taken and completed an approved ATV safety training course. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse℠ for a fee. Call ATV Enrollment Express at (800) 887-2887 or visit www.atvsafety.org.
  • Page 36 Modifications that increase speed, decrease stability or change performance may present a greater risk to inexperienced or younger operators and could result in loss of control and serious injury or death. Use only POLARIS-approved accessories to modify this vehicle. Review all vehicle changes with your child prior to operating.
  • Page 37 SAFETY SAFE RIDING GEAR Always wear the right kind of clothing and safety gear when riding your ATV. A helmet Eye protection Long sleeve shirt Gloves Long pants Over-the-ankle boots...
  • Page 38 SAFETY HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Always buckle and pull straps tight to ensure the helmet is secured. Parents and supervising adults should verify that the provided helmets fit properly. If a helmet doesn't fit, a new one should be obtained in the proper size.
  • Page 39 GLOVES Wear gloves for comfort and for protection from sun, cold weather and other elements. BOOTS Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. RIDER COMFORT Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the driver and passenger cab area.
  • Page 40 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part...
  • Page 41 SAFETY NORTH AMERICAN LABELS AGE WARNING The Age Warning label is located on the rear of the right front fender. WARNING Operation of this ATV by children under age 10 increases the risk of severe injury or death. Adult supervision required for children under age 16.
  • Page 42 SAFETY GENERAL WARNING WARNING The General Warning label is located on the Improper ATV use can result in SEVERE rear of the left front fender. INJURY OR DEATH. Always use an approved helmet and protective gear. Never use on public roads. Never carry passengers.
  • Page 43 SAFETY DISCRETIONARY WARNING The Discretionary Warning label is located on the rear of the front right fender. WARNING Never operate this ATV on HILLS steeper than 15 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually and shift weight uphill.
  • Page 44 SAFETY TIRE PRESSURE/LOAD WARNING (OUTLAW) The Tire Pressure Warning label is located on the exterior of the left rear fender. WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. •...
  • Page 45 SAFETY TIRE PRESSURE/LOAD WARNING (SPORTSMAN) The Tire Pressure Warning label is located on the left rear fender. WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: Front: 3.0 psi (20.7 kPa) Rear: 3.0 psi (20.7 kPa) •...
  • Page 46 SAFETY NO PASSENGER WARNING WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. The No Passenger Warning labels are located as follows: • Sportsman • Outlaw...
  • Page 47 SAFETY SPORTSMAN RACK WARNING The front rack warning is located topside of the forward rack. The rear rack warning located on the back—facing edge of the rear rack. WARNING DO NOT TOW. Vehicle damage or tipover may result causing severe injury or death. Maximum Rack Loads: •...
  • Page 48 SAFETY CLUTCH COVER WARNING The clutch cover warning label is located on the vehicle’s clutch cover. WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not touch clutch cover, cover may become hot.
  • Page 49 SAFETY INTERNATIONAL LABELS CLUTCH COVER ALERT Read the owner’s manual. Keep limbs away from moving parts. The clutch cover alert label is located on the vehicle’s clutch cover. Part number: 7181427.
  • Page 50 SAFETY PROPER USE ALERT Always use an approved helmet and protective gear. Never use on public roads. Never carry passengers. Never use with drugs or alcohol. Never operate this ATV on HILLS steeper than 15 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually and shift weight uphill.
  • Page 51 SAFETY AGE/LOAD/TIRE PRESSURE ALERT (OUTLAW) Read your owner’s manual. Operation of this ATV by children under age 10 increases the risk of severe injury or death. Adult supervision required for children under age 16. NEVER permit children under age 10 to operate this ATV. NEVER ride as a passenger.
  • Page 52 SAFETY AGE/LOAD/TIRE PRESSURE ALERT (SPORTSMAN) Read your owner’s manual. Operation of this ATV by children under age 10 increases the risk of severe injury or death. Adult supervision required for children under age 16. NEVER permit children under age 10 to operate this ATV. NEVER ride as a passenger.
  • Page 53 SAFETY SPORTSMAN RACK ALERT DO NOT TOW. Vehicle damage or tipover may result causing severe injury or death. Maximum Rack Loads: • Front: 15 lb (7 kg) • Rear: 30 lb (14 kg) The rack alert is located on the back-facing edge of the rear rack.

  • Page 55: Young Riders Section

    See vehicle specifications on page for your ATV’s weight capacity. YOUNG RIDERS: Before riding your new POLARIS ATV, there are important things you need to know. Safety is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself, and those around you, safe while you ride.
  • Page 56 YOUNG RIDERS SECTION Before an adult starts the engine for you for the first time, let's learn about the controls on your new ATV. Engine Stop Switch: When the engine is running, push this button down to shut the engine off quickly.
  • Page 57 YOUNG RIDERS SECTION Shift Lever: The shift lever is on the right side Gas Cap: The gas cap must be removed of the ATV. Read about how to use the shift lever when an adult puts gas in your ATV. Never take on page 68 off the gas cap.
  • Page 58 YOUNG RIDERS SECTION Brake Levers: Squeeze the brake levers toward the handlebar to slow down or stop the ATV. Always squeeze both brake levers at the same time. • The left lever controls the rear brake. • The right lever controls the front brake.
  • Page 59 YOUNG RIDERS SECTION Start Button: (shown above) Use this button to start the engine when you’re ready to drive. Ignition Switch - The ignition switch key must be turned on before pushing the start button. You can also use this key to turn off the engine. Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive.
  • Page 60 YOUNG RIDERS SECTION Outlaw Let’s review the three ways to stop the engine of your ATV. • Ignition Switch • Tether Switch 1. Push the engine stop switch down. 2. Pull the tether strap off the ATV. 3. Turn the key off. Sportsman •...
  • Page 61 Have an adult or your every time you want to ride you must have an POLARIS dealer fix the throttle before you ride. adult help you check some things on your ATV before starting it. Let’s learn about these things now.
  • Page 62 5. Check the oil. Have an adult check the with sticky brakes. Have an adult or your engine oil level when the engine is cold. POLARIS dealer fix the sticky brakes before When the engine has been running for you ride.
  • Page 63 Now you’re ready to learn about riding your not followed. POLARIS ATV. There are some things you can do and some things you must never do. Rules are very important when you’re driving an ATV.
  • Page 64 YOUNG RIDERS SECTION RULES TO REMEMBER Eye Protection: Always wear shatterproof goggles or helmet face shield. Always keep them • Always attach the tether strap to your right clean so you can see where you’re driving. wrist and to the ATV before riding. Gloves: Wear gloves to protect your hands from •...
  • Page 65 YOUNG RIDERS SECTION • Never follow another ATV too closely. You • Never ride on frozen water. Driving on ice need plenty of time and space to stop your could result in serious injury or death. All ice ATV. can be dangerous! •...
  • Page 66 YOUNG RIDERS SECTION Respect your ATV. Respect your environment. You will earn the respect of everyone. Enjoy riding your new POLARIS ATV!

  • Page 67: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES / BUTTONS ENGINE STOP SWITCH When stop switch is down (OFF position), the MAIN KEY SWITCH engine will not start or run and all electrical power Turn key clockwise to ON position before starting is cut off to the vehicle.
  • Page 68 FEATURES AND CONTROLS THROTTLE CONTROLS WARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer or other qualified person for service if throttle problems arise.
  • Page 69 NOTE idle speed. Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer or other qualified service facility for adjustment.
  • Page 70 FEATURES AND CONTROLS SHIFT LEVER NOTICE To change gears, stop the ATV. With the engine Do not attempt to shift the transmission while idling, move the lever to the desired gear. Do not the vehicle is moving or damage to the try to shift gears with engine speed above idle or transmission could result.
  • Page 71 FEATURES AND CONTROLS BRAKES Squeeze both brake levers toward the handlebar at the same time to apply the brakes. The left lever controls the rear brakes . The right lever controls the front brakes WARNING Applying only one brake could cause loss of control and result in serious injury or death.
  • Page 72 FEATURES AND CONTROLS 1. Squeeze the left brake lever. WARNING 2. Push the parking brake lock down to lock Operating the ATV while the parking brake is the brake lever in place. engaged could cause an accident resulting in serious injury or death. It could also result in 3.
  • Page 73 FEATURES AND CONTROLS INDICATOR LIGHTS Polaris Youth ATVs are not equipped with lights designed for driving in the dark. Do not operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visibility. This ATV is designed for off-road use only.
  • Page 74 FEATURES AND CONTROLS Outlaw Sportsman...
  • Page 75 FEATURES AND CONTROLS FUEL SYSTEM GAS CAP The fuel tank filler cap is located directly below the handlebars. Use unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Non- ethanol fuel is recommended. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

  • Page 77: Operation

    VEHICLE BREAK-IN PERIOD The break-in period for your new Polaris vehicle is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline.
  • Page 78 OPERATION 1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow a child to handle gasoline. 2. Check the oil level. See page 117. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 79 OPERATION PRE-RIDE INSPECTION CAUTION Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. ITEM REMARKS PAGE...
  • Page 80 OPERATION ITEM REMARKS PAGE Wheels/fasteners Inspect, ensure fastener tightness; See page check that axle nuts are secured by cotter pins Frame nuts, bolts, Inspect, ensure tightness fasteners Fuel and oil Ensure proper levels See page 38 for label locations and page 73 for fuel system. Grass and debris Remove grass, leaves, foreign matter, and other flammable material...
  • Page 81 OPERATION ITEM REMARKS PAGE Air filter, pre-filter Inspect and clean, or replace See page 140. Daytime running lights Ensure proper operation See page 146. Brake light Ensure proper operation See page 146. Drive Chain Check condition and slack; refer to See page 137.
  • Page 82 OPERATION SAFE OPERATION PRACTICES 1. Complete the recommended safety training before operating this vehicle. See page 33. 2. Do not allow anyone under age 10 to operate the vehicle. 3. Never carry a passenger on this ATV. 4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. Never allow a child to handle gasoline.
  • Page 83 OPERATION 9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure. 10. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage. 11.
  • Page 84 OPERATION STARTING THE ENGINE NOTICE Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. Follow the steps below for proper engine start procedure: 1. Shift the transmission to neutral. 2.
  • Page 85 OPERATION 6. Squeeze the rear brake lever and press the start button. The rear brake lever must be engaged or the engine won’t start. 7. Do not press the throttle while starting the engine. Activate the starter for a maximum of five seconds, releasing the button when the engine starts.
  • Page 86 OPERATION 5. Lock the parking brake. 6. To avoid draining the battery, always turn the key to the OFF position when the engine is not running. DRIVING PROCEDURE 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2.
  • Page 87 OPERATION MAKING TURNS Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.
  • Page 88 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
  • Page 89 OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (15° maximum). 3. Always check the terrain carefully before ascending any hill. 4.
  • Page 90 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 91 OPERATION 4. Slow down. Excessive speed when traveling downhill can cause loss of control. 5. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing. TURNING AROUND ON A HILL If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 1.
  • Page 92 OPERATION 3. Shut off the engine. 4. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill. 5. Staying uphill of the ATV, turn the handlebars full left. 6. While holding the brake, release the parking brake lock and slowly release the brake, allowing the ATV to roll around to your right until it’s pointing across the hill or slightly downward.
  • Page 93 OPERATION PARKING ON A HILL OR INCLINE Avoid parking on a hill or incline if possible. If it’s unavoidable, follow these precautions: 1. Stop the engine. 2. Lock the parking brake. 3. Always block the rear wheels on the downhill side as shown in the illustration.
  • Page 94 OPERATION DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3.
  • Page 95 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.
  • Page 96 OPERATION 3. Avoid operating through deep or fast-flowing water. 4. After driving through water, dry the brakes by applying light pressure to the levers (while moving) until braking action is normal. If you do not perform this procedure, your brakes may be ineffective.
  • Page 97 If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section, and take the vehicle in for service at the first opportunity.
  • Page 98 OPERATION WARNING Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control, which can result in serious injury or death. Always follow these precautions when hauling cargo: • Place 1/3 of the cargo weight on the front rack and 2/3 on the rear rack. Carrying loads on only one rack increases the chance of a tipover.

  • Page 99: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS POLLUTANT EMISSIONS Engine exempt from NRMM pollutant emissions Regulation (EU) 2016/1628. Engine used in reduced-scale vehicle model for recreational purposes, net power < 19 kW. NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S. A.
  • Page 100 EMISSION CONTROL SYSTEMS CRANKCASE EMISSION CONTROL SYSTEM This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system. EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by engine design.
  • Page 101 EMISSION CONTROL SYSTEMS...
  • Page 102 EMISSION CONTROL SYSTEMS EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. NOISE OUTLAW 110 SPORTSMAN 110 A-Weighted Sound Pressure 82 dB(A) 90 dB(A) Level at Rider's Ear Peak C-Weighted Sound 93 dB(C) 98 dB(C)
  • Page 103 EMISSION CONTROL SYSTEMS VIBRATIONS OUTLAW 110 SPORTSMAN 110 Weighted Hand-Arm Vibration 3,0 m/s2 2,9 m/s2 Level Weighted Seat Vibration Level 1,6 m/s2 1,2 m/s2...

  • Page 105: Maintenance

    Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 106 MAINTENANCE To help you perform routine maintenance, a tool is provided in the storage compartment under the seat. Maintenance intervals in the following charts are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently.
  • Page 107 CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. SEVERE USE DEFINITION • Frequent immersion in mud, water or sand • Frequent or prolonged operation in dusty environments •...
  • Page 108 WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer or other qualified person perform these services. Perform all services at whichever maintenance interval is reached first. Record maintenance and...
  • Page 109 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Steering Daily Check each day before driving the vehicle. Make adjustments as Front needed. See the Pre-Ride Checklist. Suspension Rear Daily Check each day before driving the Suspension vehicle.
  • Page 110 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Wheels/ Fasteners Frame Fasteners Engine Oil Level Daily Check each day before driving the vehicle. Make adjustments as needed. See the Pre-Ride Checklist. Air Filter, Pre- Inspect; clean often; replace as Daily Filter, &...
  • Page 111 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Daytime Check operation; apply dielectric Running Lights/ Daily grease if replacing. Taillight Drive Chain Inspect daily, adjust as needed, Daily check often if driving in wet conditions. CVT Housing (if Drain water as needed, check often if Daily equipped)
  • Page 112 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Brake Lever Travel/Brake Monthly Inspect periodically. (160) Freeplay Spark Plug Clean; check condition; adjust gap; Monthly (160) replace as needed. Fuel System Inspect; cycle key to pressurize fuel Monthly pump;...
  • Page 113 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Engine Oil Change oil and oil filter. 6 Mo Change (480) Transmission Drain and change oil. 12 Mo (640) Oil Pre-Filter Clean filter at every oil change; clean Screen 12 Mo annually if ATV is operated less than...
  • Page 114 Inspect, adjust, lubricate; replace if 6 Mo Release Switch (800) necessary. Throttle Body Inspect duct for proper sealing/air 6 Mo Intake Duct (800) leaks. Drive Belt See your POLARIS dealer. 6 Mo (800) Brake Pad Wear See your POLARIS dealer. 6 Mo (800)
  • Page 115 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Fuel System/ Cycle key to pressurize fuel pump; Filter check for leaks at fill cap, fuel lines/ 12 Mo (1000) rail, and fuel pump; replace lines every two years. Engine Mounts 1000 Inspect.
  • Page 116 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Wiring Inspect for wear, routing, security; 1000 apply dielectric grease to connectors 12 Mo (1600) subjected to water, mud, etc. Clutches (Drive/ 1000 Inspect; clean; replace worn parts. 12 Mo Driven) (1600)
  • Page 117 See page 117. Transmission Oil AGL Gearcase Lubricant & See page 120. (Main Gearcase) Transmission Fluid Drive Chain POLARIS Chain Lube or SAE See page 137. 80/90 Front Arm Suspension POLARIS All Season Grease or Inspect; tighten fasteners; (A-Arm Pivots) grease conforming to NLGI No.
  • Page 118 MAINTENANCE Grease Points...
  • Page 119 POLARIS PS-4 Extreme Duty 10W-50 4-Cycle cloth. Oil for this vehicle. Oil may need to be changed more frequently if POLARIS oil is not used. Do 3. Reinsert dipstick completely. not use automotive oil. See page 171 for the part numbers of POLARIS products.
  • Page 120 MAINTENANCE A rising oil level between checks in cool weather driving may indicate contaminants, such as gas or moisture, collecting in the crankcase. If oil level is over the full/safe mark, change oil immediately. Safe Range Add Oil Full...
  • Page 121 MAINTENANCE OIL CHANGE 7. Wash the oil pre-filter screen with solvent to remove debris. Allow the screen to air dry. 1. Position the vehicle on a level surface. Set the parking brake. 8. Clean the pre-filter plug. Install a new sealing washer on the plug.
  • Page 122 Always check and change the fluid at the 3. View oil level through the fill hole. intervals outlined in the Periodic Maintenance Chart beginning on page 106. Polaris 4. Add recommended fluid as needed. recommends the use of AGL Gearcase Lubricant &...
  • Page 123 MAINTENANCE 3. Place a drain pan under the drain plug. 4. Remove the drain plug. Allow the fluid to drain completely. 5. Clean the drain plug. 6. Reinstall the drain plug with a new o-ring. Torque to 14 ft. lbs. (19 Nm). 7.
  • Page 124 Take the vehicle in for CYLINDER HEAD TORQUE service before starting the engine. Your POLARIS dealer can provide this service. Have your dealer or other qualified person check If it’s impossible to take your vehicle to a dealer...
  • Page 125 Your POLARIS dealer can provide the Immediately check the spark plug for correct required service.
  • Page 126 MAINTENANCE The wet fouled insulator tip is black. A damp oil WARNING film covers the firing end. There may be a carbon A hot exhaust system and engine can cause layer over the entire nose. Generally, the electrodes are not worn. General causes of burns.
  • Page 127 • Always follow all recommended maintenance procedures. See your POLARIS dealer, or other qualified person, for service and repair assistance. • This CVT system is intended for use on POLARIS products only. Do not install it in any other product.
  • Page 128 4. Allow the engine RPM to settle to idle speed. 5. Test for belt slippage. If the belt slips, repeat the process. 6. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist. NOTICE Exposure to salt water will cause corrosion to metal components. If your vehicle is operated in salt...
  • Page 129 MAINTENANCE SPARK ARRESTER To remove accumulated carbon, clean the spark arrester at the intervals recommended in the Periodic Maintenance Chart section. WARNING 1. Remove the six bolts and remove the arrester Failure to heed the following warnings while from the end of the muffler. servicing the spark arrester could result in serious injury or death.
  • Page 130 MAINTENANCE Arrester Screen...
  • Page 131 MAINTENANCE SPEED CONTROL AND THROTTLE SYSTEM NOTICE Per ANSI® / SVIA-1-2010 (sec. 6.2) and EN 15997, AS DELIVERED TO THE CONSUMER, the speed of youth models is restricted to 10 mph (16 km/h) or less for the Y-6+ models and 15 mph (24 km/h) or less for the Y-10+ models.
  • Page 132 MAINTENANCE 1. Loosen the jam nut 2. Turn the screw inward to reduce speed or outward to increase speed. 3. Tighten the jam nut after adjusting. THROTTLE CABLE ADJUSTMENT Always check the throttle for smooth operation before riding. Periodically check the throttle freeplay. It should be kept between 1/16"...
  • Page 133 MAINTENANCE BRAKE FREEPLAY Brake Freeplay Specifications Check (measure) the freeplay of the front and Front Brake Rear Brake rear brakes at the intervals recommended in the Periodic Maintenance Chart beginning on page .08"-.12" (2-3 mm) .08"-.12" (2-3 mm) 103. If the freeplay isn’t at specification, adjust the freeplay as outlined on the following pages.
  • Page 134 MAINTENANCE 3. Elevate the front of the vehicle by placing a 5. When you begin to feel a slight drag in wheel suitable stand under the frame. The front tires rotation, loosen the adjuster nut one full turn. should be slightly off the ground. 6.
  • Page 135 MAINTENANCE 3. Elevate the rear of the vehicle by placing a suitable stand under the frame. The rear tires should be slightly off the ground. 4. While rotating the rear wheels, tighten the rear brake wing nut at the rear brake drum. 5.
  • Page 136 MAINTENANCE BRAKE LEVER TRAVEL Check brake lever travel at the intervals recommended in the Periodic Maintenance Chart beginning on page 106. When freeplay specifications can no longer be obtained through adjustment as outlined on the preceding pages, use the following information to determine when to service the brakes.
  • Page 137 If loose nuts and bolts are with the side of the rear tire. If available, you found, see your POLARIS dealer or other may use a long straightedge instead of string. qualified service facility before operating the...
  • Page 138 Uneven adjustment may cause poor handling of the vehicle, which could result in an accident. Always adjust both the left and right spring preloads equally or have your POLARIS dealer perform the adjustments. The front and rear shock absorber springs are adjustable to increase or decrease spring tension.
  • Page 139 Washing the drive chain with a high pressure washer or gasoline can cause premature wear Lubricate the drive chain with Polaris chain spray and drive chain failure. Don't use a high lube or an approved chain lube at the general pressure washer or gasoline to clean the drive lubrication interval specified on page 106.
  • Page 140 MAINTENANCE DRIVE CHAIN SLACK 1. Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. Collapse the suspension with an adjustable (buckle type) trailer tiedown strap. Fasten the strap around the axle and rear bumper tube.
  • Page 141 MAINTENANCE DRIVE CHAIN SLACK ADJUSTMENT 1. Loosen the four rear housing mount bolts 2. Loosen the chain adjuster lock nut. 3. Turn the chain adjuster clockwise to 1/4"-1/ 2" (6-12 mm) deflection. 4. Tighten the chain adjuster lock nuts to 18 ft. lbs.
  • Page 142 MAINTENANCE AIR FILTER 6. Reinstall the filter and air box cover. Secure the clips. Always change the air filter at the intervals outlined in the Periodic Maintenance Chart 7. Reinstall the seat. section. NOTICE 1. Remove the seat. See page 53. Never operate the vehicle with the filter element 2.
  • Page 143 MAINTENANCE Clips Foam Filter Cover...
  • Page 144 Follow the adjustment procedures exactly, or see your POLARIS dealer or other qualified service person for service. Support Screen...
  • Page 145 MAINTENANCE The handlebars can be adjusted for rider 2. Adjust the handlebar to the desired height. Be preference. sure the handlebars do not hit the gas tank or any other part of the vehicle when turned fully 1. Remove the pod to access the handlebar to the left or right.
  • Page 146 MAINTENANCE TIRES TIRE TREAD DEPTH Always replace tires when tread depth is worn to WARNING 1/8" (3 mm) or less. Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death.
  • Page 147 MAINTENANCE WHEEL REMOVAL 1. Stop the engine and lock the parking brake. 2. Loosen the wheel bolts slightly. 3. Elevate the side of the vehicle by placing a suitable stand under the footrest frame. 4. Remove the wheel bolts and remove the wheel.
  • Page 148 Front wheel bearing tightness and spindle nut 2. Disconnect the lights from the harness. retention are critical component operations. All service must be performed by your authorized 3. Remove the rubber cover from the back of the Polaris dealer or other qualified service facility. light assembly.
  • Page 149 7. Start the engine to make sure the lights come on. If the lights do not operate, see your 5. Apply dielectric grease to the socket and POLARIS dealer for service. install the new lamp. 8. Reinstall the rubber cover, and reconnect the 6.
  • Page 150 3. Test the light for proper connect the negative (black) cable last. operation. 4. Reinstall the lens cover. The battery in your Polaris ATV is a sealed battery. The sealing strip cannot be removed. Never add water to this type of battery.
  • Page 151 MAINTENANCE BATTERY INSTALLATION AND Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the CONNECTIONS corrosion with a stiff wire brush. Wash with a Always install a fully charged battery. Using a solution of one tablespoon baking soda and one new battery that has not been fully charged can cup water.
  • Page 152 MAINTENANCE 5. Attach the hold-down strap. Refer to the examples below to identify the type of battery in your vehicle. 6. Verify that cables are properly routed. LEAD ACID CONVENTIONAL / BATTERY IDENTIFICATION DRY SHIPPED AGM BATTERY IMPORTANT • The battery is NOT activated when packaged •...
  • Page 153 MAINTENANCE LOW MAINTENANCE BATTERY • The battery is activated when packaged • Non removable cap(s) is / are located on top of the battery • Distilled water or electrolyte is NEVER added...
  • Page 154 MAINTENANCE AGM BATTERY MAINTENANCE AND CHARGING WARNING An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.
  • Page 155 OPTIONAL ACCESSORIES The single most important thing about maintaining a sealed battery is to keep it fully For added convenience Polaris offers the charged. Check the battery voltage with a BatteryMINDer® Accessory Vehicle Power Plug voltmeter or multimeter. A fully charged battery (PN: 2830518) which allows easy connection to will register 12.8 V or higher.
  • Page 156 MAINTENANCE If you plan to store the vehicle for ONE MONTH or longer, remove the battery from the vehicle, then store the battery in a cool and dry location. Continue to maintain the battery with the BatteryMINDer® 2012 AGM - 2 AMP charger.
  • Page 157 MAINTENANCE State of Voltage 0%-25% 12.0 volts Needs At least 20 Charge Action Charge (DC) or less charge hours Time* None, None * Using AGM specific charger at standard amps 100% 12.8-13.0 volts check required specified on top of battery monthly 75%- 12.6-12.8...
  • Page 158 Avoid directing the water stream at the following items: WASHING THE VEHICLE • Wheel bearings The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild • Radiator soap and water.
  • Page 159 It is recommended to use common household replacement. aerosol furniture polish for polishing the finish on your Polaris vehicle. Follow the instructions on Grease all zerk fittings immediately after the container. washing. Allow the engine to run for a while to evaporate any water that may have entered the •...
  • Page 160 1. Fill the fuel tank with the recommended fuel. it’s fully charged, and store it out of the sun in a 2. Add Polaris Carbon Clean Fuel Treatment or cool, dry place. Check battery voltage each Polaris Fuel Stabilizer or equivalent fuel month during storage and recharge as needed to treatments or stabilizers.
  • Page 161 Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches 6. If Polaris fuel system additive is not used, fuel the injectors. Stop the engine. tank, fuel lines, and injectors should be completely drained of gasoline.
  • Page 162 MAINTENANCE FLUID LEVELS 3. Be sure the storage area is well ventilated. Inspect fluid levels. Change fluids as 4. Cover the vehicle with an appropriate cover. recommended in the Periodic Maintenance Chart Do not use plastic or coated materials. They beginning on page 106.
  • Page 163 MAINTENANCE TRANSPORTING THE ATV 1. Stop the engine. Place the transmission in gear. Lock the parking brake. 2. Secure the fuel cap, oil cap and seat. NOTICE Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope.
  • Page 164 MAINTENANCE 3. Wrap the front tie strap through the frame tubes (not through the bumper tubes), or attach a tie-down hook around each of the tubes. 4. Wrap the rear tie strap around the grab bar.

  • Page 165: Specifications

    SPECIFICATIONS SPECIFICATIONS OUTLAW 110 POLARIS OUTLAW 110 Rider Capacity/Maximum Weight 1 Rider/180 lbs. (81.7 kg) Dry Weight 278 lbs. (126 kg) Length/Width/Height 61.75" (157 cm) / 36.75" (93 cm) / 38.5" (98 cm) Wheel Base 41.5" (105 cm) Ground Clearance 4"...
  • Page 166 SPECIFICATIONS POLARIS OUTLAW 110 Alternator Output 80 watts Compression Ratio 9.5:1 Lubrication Wet Sump Oil Capacity 30 oz. (900 ml) Fuel Capacity 1.7 gallons (6.4 liters) Fuel Reserve Capacity .23 gallons (.86 liters) Starting System Electric Fuel System Electronic fuel injection...
  • Page 167 SPECIFICATIONS POLARIS OUTLAW 110 Spark Plug / Gap NGK® CR6HSA / 0.6-0.7 mm Drive System Automatic Automatic CVT Final Drive Chain Front Suspension Single A-arm with 5" (12.7 cm) of travel Rear Suspension Swing arm with 6" (15.2 cm) of travel...
  • Page 168 SPECIFICATIONS SPORTSMAN 110 POLARIS SPORTSMAN 110 Rider Capacity/Maximum Weight 1 Rider / 225 lb (102 kg) Dry Weight 289 lb (131 kg) Length/Width/Height 61.75 in (157 cm) / 36.75 in (93 cm) / 38.5 in (98 cm) Wheel Base 41.5 in (105 cm) Ground Clearance 4 in (10 cm) at swing arm, 7.7 in (19.5 cm) at frame...
  • Page 169 SPECIFICATIONS POLARIS SPORTSMAN 110 Compression Ratio 9.5:1 Lubrication Wet Sump Oil Capacity 30 oz (900 mL) Fuel Capacity 2 gal (7.7 L) Fuel Reserve Capacity 0.22 gal (0.85 L) Starting System Electric Fuel System Electronic fuel injection Throttle Body Size...
  • Page 170 SPECIFICATIONS POLARIS SPORTSMAN 110 Drive System Automatic Final Drive Chain Front Suspension Single A-arm with 5 in (12.7 cm) of travel Rear Suspension Swing arm with 6 in (15.2 cm) of travel Front Rack Capacity 15 lb (7 kg) Rear Rack Capacity...
  • Page 171 SPECIFICATIONS POLARIS SPORTSMAN 110 Brake Light Standard Daytime Running Lights Standard...

  • Page 173: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS ENGINE LUBRICANT PART NUMBER DESCRIPTION 2870791 Fogging Oil (12 oz. Aerosol) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (qt./ .95 l) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (gal./ 3.8 l)
  • Page 174 POLARIS PRODUCTS GEARCASE / TRANSMISSION LUBRICANTS PART NUMBER DESCRIPTION 2878068 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (qt./.95 l) 2878069 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (gal./3.8 l) 2872348 Chain Lube, Aerosol GREASE PART NUMBER DESCRIPTION 2871322 All Season Grease (3 oz./89 ml cartridge)
  • Page 175 POLARIS PRODUCTS ADDITIVES / MISCELLANEOUS PART NUMBER DESCRIPTION 2871326 Carbon Clean...

  • Page 177: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING ENGINE DOESN’T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery to 12.8 VDC. Loose battery connections Check all connections and tighten. Loose solenoid connections Check all connections and tighten. ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 178 Inspect plug and replace if necessary. No spark to spark plug Inspect plug and replace if necessary. Water or fuel in crankcase Your POLARIS dealer can assist. Clogged Fuel Filter Your POLARIS dealer can assist. Low battery voltage Recharge the battery to 12.8 VDC.
  • Page 179 SOLUTION Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs. Worn or defective spark plug wires Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plugs. Loose ignition connections Check all connections and tighten.
  • Page 180 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Throttle release switch malfunction Your POLARIS dealer can assist. Other mechanical failure Your POLARIS dealer can assist. POSSIBLE LEAN FUEL CAUSE SOLUTION Low or contaminated fuel Add or change fuel, clean the fuel system. Kinked or plugged fuel tank vent line Inspect and replace.
  • Page 181 Replace with new fuel. Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs. Worn or defective spark plug wires Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plug. Loose ignition connections Check all connections and tighten.
  • Page 182 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Throttle release switch malfunction Your POLARIS dealer can assist. Overheated engine Clean engine exterior. Your POLARIS dealer can assist. Other mechanical failure Your POLARIS dealer can assist.

  • Page 183: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, or other qualified person, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international...
  • Page 184 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 185 WARRANTY This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components;...
  • Page 186 WARRANTY • Wheels and tires • Finished and unfinished surfaces • Suspension components • Carburetor/Throttle body components • Brake components • Engine components • Seat components • Drive belts • Clutches and components • Hydraulic components and fluids • Steering components •...
  • Page 187 THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS.
  • Page 188 IF INCONSISTENT WITH CONTROLLING STATE LAW. HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer.
  • Page 189 WARRANTY Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product.
  • Page 190 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 191 If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect. For questions call POLARIS Customer Assistance: United States & Canada: 1-800-POLARIS (1-800-765-2747)
  • Page 192 This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.
  • Page 193 WARRANTY This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions. Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner. This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions.
  • Page 194 WARRANTY The following parts are considered emission-related components for evaporative emissions: • Fuel Tank • Vacuum Control Diaphragms* • Fuel Cap • Control Cables* • Fuel Line • Control Linkages* • Fuel Line Fittings • Purge Valves • Vapor Hoses •...
  • Page 195 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 196 POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God. Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle.
  • Page 197 California. The 50-state models available for sale in California are identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS 50-state models are designed and built with features such as a reduced cargo box capacity. Any modifications to these features may be a violation of the applicable California regulations and may void this limited emissions warranty offered by the manufacturer.
  • Page 198 WARRANTY The California Air Resources Board and Polaris Industries Inc. is pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards.
  • Page 199 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 200 WARRANTY French: 1-800-268-6334...

  • Page 201: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 202 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 203 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 205 Brake Freeplay....131 Brake Lever Travel ..134 Additives / Daytime Running Lights . . . 146 Brakes.
  • Page 206 Driving Uphill ....87 Engine Stops ....179 Engine Turns Over, Fails Gearcase / Transmission to Start .
  • Page 207 Improper Cargo Loading..30 Jumps and Stunts ... . . 22 Main Key Switch ....65 Improper Hill Climbing.
  • Page 208 Operating Without Protective Apparel... . . 18 Instruction..... . 16 Oil Change .
  • Page 209 Safety Training ....33 Safety Warnings ....15 Tail Light Replacement ..147 Using Alcohol or Drugs.
  • Page 211 • avoid paved surfaces - pavement may seriously affect handling and control Polaris Industries Inc. Polaris Sales Europe Sarl For your nearest Polaris dealer, 2100 Highway 55 Place de l’Industrie 2 NEVER CARRY NEVER USE WITH...

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