Polaris OUTLAW 110 2021 Owner's Manual For Maintenance And Safety
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Polaris OUTLAW 110 2021 Owner's Manual For Maintenance And Safety

Polaris OUTLAW 110 2021 Owner's Manual For Maintenance And Safety

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2021
Owner's Manual for Maintenance and Safety
OUTLAW 110
SPORTSMAN 110
Read this manual carefully. It contains important safety information.
Adult supervision is required at all times.
Operation is prohibited for anyone under age 10.

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Summary of Contents for Polaris OUTLAW 110 2021

  • Page 1 2021 Owner's Manual for Maintenance and Safety OUTLAW 110 SPORTSMAN 110 Read this manual carefully. It contains important safety information. Adult supervision is required at all times. Operation is prohibited for anyone under age 10.
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 2021 Owner’s Manual Outlaw 110 Sportsman 110...

  • Page 4: Important Safety Information

    This safety video can also be found at http://www.polaris.com/en-us/rider-support/safety. If you are on the homepage of the Polaris website, click on the Rider Community heading and select “Product Safety and Training Information” from the dropdown menu to access this page.
  • Page 5 BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. Copyright 2020 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 7: Table Of Contents

    Specifications ......161 Polaris Products ......169 Troubleshooting.

  • Page 9: Messages

    ATV. A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner’s manual.
  • Page 10 Your parents / supervising adult and Polaris want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner’s manual. You must also take an ATV training course before you begin riding.

  • Page 11: Introduction

    INTRODUCTION INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle.
  • Page 12 INTRODUCTION WARNING WARNING indicates a hazardous situation that, if not avoided, may result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle. NOTICE NOTICE provides key information by clarifying instructions. IMPORTANT IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.
  • Page 13 INTRODUCTION The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard. The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

  • Page 14: Vehicle Identification Numbers

    An ignition key can be duplicated only by ordering a Vehicle Identification Number (VIN) POLARIS key blank (using your key number) and Engine Serial Number mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
  • Page 15 Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 16 INTRODUCTION...

  • Page 17: Safety

    Be sure to explain to your young driver that the hazards outlined in this section of this owner’s manual MUST be avoided at all times. See the OPERATION section of this owner’s manual for proper operating procedures. FOR MORE INFORMATION ABOUT SAFETY call POLARIS at 1–800–342–3764.

  • Page 18: Operating Without Instruction

    SAFETY OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident. The operator and the supervising adult must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand this owner’s manual and all warning and instruction labels before operating the vehicle.

  • Page 19: Handling Gasoline

    SAFETY HANDLING GASOLINE Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well ventilated area. •...

  • Page 20: Failure To Inspect Before Operating

    SAFETY FAILURE TO INSPECT BEFORE OPERATING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.

  • Page 21: Using Alcohol Or Drugs

    SAFETY USING ALCOHOL OR DRUGS Riding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating or riding in this vehicle. CARRYING A PASSENGER Carrying a passenger greatly reduces the operator's ability to balance and control the ATV, which may result in an accident or overturn.

  • Page 22: Operating On Pavement

    SAFETY OPERATING ON PAVEMENT Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or overturn. Avoid operating the ATV on pavement. ATV tires are designed for off-road use. If it’s unavoidable, travel slowly and avoid sudden turns or stops.

  • Page 23: Operating At Excessive Speeds

    SAFETY OPERATING AT EXCESSIVE SPEEDS Operating the ATV at excessive speeds increases the operator's risk of losing control. Always operate at a speed that’s appropriate for the terrain, visibility, operating conditions, and your riding experience. TURNING IMPROPERLY Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner’s manual.

  • Page 24: Physical Control Of The Atv

    SAFETY PHYSICAL CONTROL OF THE ATV Removing a hand from the handlebars or feet from the footrests during operation can reduce your ability to control the vehicle or cause loss of balance and ejection from the ATV. If the operator’s foot is not firmly planted on the footrest, it could also contact the rear wheels.

  • Page 25: Descending Hills Improperly

    SAFETY DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or overturn. NOTE A special technique is required when braking while traveling downhill. See page 88. • Always follow proper procedures for traveling down hills as described in the owner’s manual. •...

  • Page 26: Improper Hill Climbing

    SAFETY IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or overturn. Always follow proper procedures for climbing hills as described in the owner’s manual. See page 24. OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities.

  • Page 27: Crossing Hillsides

    SAFETY CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner’s manual.

  • Page 28: Operating In Unfamiliar Terrain

    SAFETY When fully stopped, apply rear brake as well, and then lock the parking brake. Dismount on uphill side, or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner’s Manual. See the Turning Around on a Hill section for details. OPERATING IN UNFAMILIAR TERRAIN Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn.

  • Page 29: Operating On Slippery Terrain

    SAFETY OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessively rough, slippery or loose terrain until you’ve learned and practiced the skills necessary to control the ATV on such terrain.

  • Page 30: Operating Over Obstacles

    Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine POLARIS Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions. An authorized dealer can assist.

  • Page 31: Operating Through Deep Water

    SAFETY IMPROPER TIRES AND MAINTENANCE Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control, accident or rollover. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in this owner's manual and on safety labels.

  • Page 32: Improper Cargo Loading

    SAFETY • Avoid sudden movements. • Maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes. • Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving.

  • Page 33: Operating A Damaged Atv

    SAFETY OPERATING A DAMAGED ATV Operating a damaged ATV can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems. UNAUTHORIZED USE OF THE ATV Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn.

  • Page 34: Hot Exhaust Systems

    SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall grass, especially dry grass and when traveling through muddy conditions.

  • Page 35: Safety Training

    DVD and taken and completed an approved ATV safety training course. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse℠ for a fee. Call ATV Enrollment Express at (800) 887-2887 or visit www.atvsafety.org.

  • Page 36: Equipment Modifications

    Modifications that increase speed, decrease stability or change performance may present a greater risk to inexperienced or younger operators and could result in loss of control and serious injury or death. Use only POLARIS-approved accessories to modify this vehicle. Review all vehicle changes with your child prior to operating.

  • Page 37: Safe Riding Gear

    SAFETY SAFE RIDING GEAR Always wear the right kind of clothing and safety gear when riding your ATV. A helmet Eye protection Long sleeve shirt Gloves Long pants Over-the-ankle boots...

  • Page 38: Eye Protection

    SAFETY HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Always buckle and pull straps tight to ensure the helmet is secured. Parents and supervising adults should verify that the provided helmets fit properly. If a helmet doesn't fit, a new one should be obtained in the proper size.

  • Page 39: Rider Comfort

    GLOVES Wear gloves for comfort and for protection from sun, cold weather and other elements. BOOTS Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. RIDER COMFORT Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the driver and passenger cab area.

  • Page 40: Safety Labels And Locations

    If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part...

  • Page 41: Age Warning

    SAFETY NORTH AMERICAN LABELS AGE WARNING The Age Warning label is located on the rear of the right front fender. WARNING Operation of this ATV by children under age 10 increases the risk of severe injury or death. Adult supervision required for children under age 16.

  • Page 42: General Warning

    SAFETY GENERAL WARNING WARNING The General Warning label is located on the Improper ATV use can result in SEVERE rear of the left front fender. INJURY OR DEATH. Always use an approved helmet and protective gear. Never use on public roads. Never carry passengers.

  • Page 43: Discretionary Warning

    SAFETY DISCRETIONARY WARNING The Discretionary Warning label is located on the rear of the front right fender. WARNING Never operate this ATV on HILLS steeper than 15 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually and shift weight uphill.

  • Page 44: Tire Pressure/Load Warning

    SAFETY TIRE PRESSURE/LOAD WARNING (OUTLAW) The Tire Pressure Warning label is located on the exterior of the left rear fender. WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. •...
  • Page 45 SAFETY TIRE PRESSURE/LOAD WARNING (SPORTSMAN) The Tire Pressure Warning label is located on the left rear fender. WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: Front: 3.0 psi (20.7 kPa) Rear: 3.0 psi (20.7 kPa) •...

  • Page 46: No Passenger Warning

    SAFETY NO PASSENGER WARNING WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. The No Passenger Warning labels are located as follows: • Sportsman • Outlaw...
  • Page 47 SAFETY SPORTSMAN RACK WARNING The front rack warning is located topside of the forward rack. The rear rack warning located on the back—facing edge of the rear rack. WARNING DO NOT TOW. Vehicle damage or tipover may result causing severe injury or death. Maximum Rack Loads: •...

  • Page 48: Clutch Cover Warning

    SAFETY CLUTCH COVER WARNING The clutch cover warning label is located on the vehicle’s clutch cover. WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not touch clutch cover, cover may become hot.
  • Page 49 SAFETY INTERNATIONAL LABELS CLUTCH COVER ALERT Read the owner’s manual. Keep limbs away from moving parts. The clutch cover alert label is located on the vehicle’s clutch cover. Part number: 7181427.
  • Page 50 SAFETY PROPER USE ALERT Always use an approved helmet and protective gear. Never use on public roads. Never carry passengers. Never use with drugs or alcohol. Never operate this ATV on HILLS steeper than 15 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually and shift weight uphill.
  • Page 51 SAFETY AGE/LOAD/TIRE PRESSURE ALERT (OUTLAW) Read your owner’s manual. Operation of this ATV by children under age 10 increases the risk of severe injury or death. Adult supervision required for children under age 16. NEVER permit children under age 10 to operate this ATV. NEVER ride as a passenger.
  • Page 52 SAFETY AGE/LOAD/TIRE PRESSURE ALERT (SPORTSMAN) Read your owner’s manual. Operation of this ATV by children under age 10 increases the risk of severe injury or death. Adult supervision required for children under age 16. NEVER permit children under age 10 to operate this ATV. NEVER ride as a passenger.
  • Page 53 SAFETY SPORTSMAN RACK ALERT DO NOT TOW. Vehicle damage or tipover may result causing severe injury or death. Maximum Rack Loads: • Front: 15 lb (7 kg) • Rear: 30 lb (14 kg) The rack alert is located on the back-facing edge of the rear rack.

  • Page 55: Young Riders Section

    See vehicle specifications on page 161 for your ATV’s weight capacity. YOUNG RIDERS: Before riding your new POLARIS ATV, there are important things you need to know. Safety is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself, and those around you, safe while you ride.
  • Page 56 YOUNG RIDERS SECTION Before an adult starts the engine for you for the first time, let's learn about the controls on your new ATV. Engine Stop Switch: When the engine is running, push this button down to shut the engine off quickly.
  • Page 57 YOUNG RIDERS SECTION Shift Lever: The shift lever is on the right side Gas Cap: The gas cap must be removed of the ATV. Read about how to use the shift lever when an adult puts gas in your ATV. Never take on page 68 off the gas cap.
  • Page 58 YOUNG RIDERS SECTION Brake Levers: Squeeze the brake levers toward the handlebar to slow down or stop the ATV. Always squeeze both brake levers at the same time. • The left lever controls the rear brake. • The right lever controls the front brake.
  • Page 59 YOUNG RIDERS SECTION Start Button: (shown above) Use this button to start the engine when you’re ready to drive. Ignition Switch - The ignition switch key must be turned on before pushing the start button. You can also use this key to turn off the engine. Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive.
  • Page 60 YOUNG RIDERS SECTION Outlaw Let’s review the three ways to stop the engine of your ATV. • Ignition Switch • Tether Switch 1. Push the engine stop switch down. 2. Pull the tether strap off the ATV. 3. Turn the key off. Sportsman •...

  • Page 61: Pre-Ride Check

    Have an adult or your every time you want to ride you must have an POLARIS dealer fix the throttle before you ride. adult help you check some things on your ATV before starting it. Let’s learn about these things now.
  • Page 62 5. Check the oil. Have an adult check the with sticky brakes. Have an adult or your engine oil level when the engine is cold. POLARIS dealer fix the sticky brakes before When the engine has been running for you ride.

  • Page 63: Riding Rules

    Now you’re ready to learn about riding your not followed. POLARIS ATV. There are some things you can do and some things you must never do. Rules are very important when you’re driving an ATV.

  • Page 64: Rules To Remember

    YOUNG RIDERS SECTION RULES TO REMEMBER Gloves: Wear gloves to protect your hands from sun and wind. Gloves also protect your hands • Always attach the tether strap to your right from possible scrapes and scratches. wrist and to the ATV before riding. Boots: Wear sturdy over-the-ankle boots to keep •...
  • Page 65 YOUNG RIDERS SECTION • Never follow another ATV too closely. You • Never ride on frozen water. Driving on ice need plenty of time and space to stop your could result in serious injury or death. All ice ATV. can be dangerous! •...
  • Page 66 YOUNG RIDERS SECTION Respect your ATV. Respect your environment. You will earn the respect of everyone. Enjoy riding your new POLARIS ATV!

  • Page 67: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES / BUTTONS ENGINE STOP SWITCH When stop switch is down (OFF position), the MAIN KEY SWITCH engine will not start or run and all electrical power Turn key clockwise to ON position before starting is cut off to the vehicle.

  • Page 68: Throttle Controls

    FEATURES AND CONTROLS THROTTLE CONTROLS WARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer or other qualified person for service if throttle problems arise.

  • Page 69: Throttle Lever

    NOTE idle speed. Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer or other qualified service facility for adjustment.

  • Page 70: Shift Lever

    FEATURES AND CONTROLS SHIFT LEVER NOTICE To change gears, stop the ATV. With the engine Do not attempt to shift the transmission while idling, move the lever to the desired gear. Do not the vehicle is moving or damage to the try to shift gears with engine speed above idle or transmission could result.

  • Page 71: Parking Brake

    FEATURES AND CONTROLS BRAKES Squeeze both brake levers toward the handlebar at the same time to apply the brakes. The left lever controls the rear brakes . The right lever controls the front brakes WARNING Applying only one brake could cause loss of control and result in serious injury or death.
  • Page 72 FEATURES AND CONTROLS 1. Squeeze the left brake lever. WARNING 2. Push the parking brake lock down to lock Operating the ATV while the parking brake is the brake lever in place. engaged could cause an accident resulting in serious injury or death. It could also result in 3.

  • Page 73: Indicator Lights

    FEATURES AND CONTROLS INDICATOR LIGHTS Polaris Youth ATVs are not equipped with lights designed for driving in the dark. Do not operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visibility. This ATV is designed for off-road use only.
  • Page 74 FEATURES AND CONTROLS Outlaw Sportsman...

  • Page 75: Fuel System

    FEATURES AND CONTROLS FUEL SYSTEM GAS CAP The fuel tank filler cap is located directly below the handlebars. Use unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Non- ethanol fuel is recommended. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

  • Page 77: Operation

    VEHICLE BREAK-IN PERIOD The break-in period for your new Polaris vehicle is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline.
  • Page 78 OPERATION 1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow a child to handle gasoline. 2. Check the oil level. See page 115. Add the recommended oil as needed to maintain the oil level in the safe operating range.

  • Page 79: Pre-Ride Inspection

    OPERATION PRE-RIDE INSPECTION CAUTION Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. ITEM REMARKS PAGE...
  • Page 80 OPERATION ITEM REMARKS PAGE Wheels/fasteners Inspect, ensure fastener tightness; See page 141. check that axle nuts are secured by cotter pins Frame nuts, bolts, Inspect, ensure tightness fasteners Fuel and oil Ensure proper levels See page 38 for label locations and page 73 for fuel system.
  • Page 81 OPERATION ITEM REMARKS PAGE Air filter, pre-filter Inspect and clean, or replace See page 137. Daytime running lights Ensure proper operation See page 144. Brake light Ensure proper operation See page 144. Drive Chain Check condition and slack; refer to See page 134.

  • Page 82: Safe Operation Practices

    OPERATION SAFE OPERATION PRACTICES 1. Complete the recommended safety training before operating this vehicle. See page 33. 2. Do not allow anyone under age 10 to operate the vehicle. 3. Never carry a passenger on this ATV. 4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. Never allow a child to handle gasoline.
  • Page 83 OPERATION 9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure. 10. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage. 11.

  • Page 84: Starting The Engine

    OPERATION STARTING THE ENGINE NOTICE Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. Follow the steps below for proper engine start procedure: 1. Shift the transmission to neutral. 2.

  • Page 85: Stopping The Engine

    OPERATION 6. Squeeze the rear brake lever and press the start button. The rear brake lever must be engaged or the engine won’t start. 7. Do not press the throttle while starting the engine. Activate the starter for a maximum of five seconds, releasing the button when the engine starts.

  • Page 86: Driving Procedure

    OPERATION 5. Lock the parking brake. 6. To avoid draining the battery, always turn the key to the OFF position when the engine is not running. DRIVING PROCEDURE 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2.

  • Page 87: Making Turns

    OPERATION MAKING TURNS Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.

  • Page 88: Driving In Reverse

    OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.

  • Page 89: Driving Uphill

    OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (15° maximum). 3. Always check the terrain carefully before ascending any hill. 4.

  • Page 90: Driving On A Sidehill (Sidehilling)

    OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.

  • Page 91: Turning Around On A Hill

    OPERATION 4. Slow down. Excessive speed when traveling downhill can cause loss of control. 5. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing. TURNING AROUND ON A HILL If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 1.
  • Page 92 OPERATION 3. Shut off the engine. 4. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill. 5. Staying uphill of the ATV, turn the handlebars full left. 6. While holding the brake, release the parking brake lock and slowly release the brake, allowing the ATV to roll around to your right until it’s pointing across the hill or slightly downward.

  • Page 93: Parking On A Hill Or Incline

    OPERATION PARKING ON A HILL OR INCLINE Avoid parking on a hill or incline if possible. If it’s unavoidable, follow these precautions: 1. Stop the engine. 2. Lock the parking brake. 3. Always block the rear wheels on the downhill side as shown in the illustration.

  • Page 94: Driving On Slippery Surfaces

    OPERATION DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3.

  • Page 95: Driving Over Obstacles

    OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.
  • Page 96 OPERATION 3. Avoid operating through deep or fast-flowing water. 4. After driving through water, dry the brakes by applying light pressure to the levers (while moving) until braking action is normal. If you do not perform this procedure, your brakes may be ineffective.

  • Page 97: Hauling Cargo

    If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section, and take the vehicle in for service at the first opportunity.
  • Page 98 OPERATION WARNING Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control, which can result in serious injury or death. Always follow these precautions when hauling cargo: • Place 1/3 of the cargo weight on the front rack and 2/3 on the rear rack. Carrying loads on only one rack increases the chance of a tipover.

  • Page 99: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S. A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A.

  • Page 100: Exhaust Emission Control System

    EMISSION CONTROL SYSTEMS EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable. The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).

  • Page 101: European Vibration And Noise

    EMISSION CONTROL SYSTEMS EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. NOISE OUTLAW 110 SPORTSMAN 110 PHOENIX 200 A-Weighted Sound 82 dB(A) 90 dB(A) 89 dB(A) Pressure Level at Rider's Ear Peak C-Weighted...
  • Page 102 EMISSION CONTROL SYSTEMS VIBRATIONS OUTLAW 110 SPORTSMAN 110 PHOENIX 200 Weighted Hand-Arm 3,0 m/s2 2,9 m/s2 2,9 m/s2 Vibration Level Weighted Seat 1,6 m/s2 1,2 m/s2 0.6 m/s2 Vibration Level...

  • Page 103: Periodic Maintenance

    Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 104 MAINTENANCE To help you perform routine maintenance, a tool is provided in the storage compartment under the seat. Maintenance intervals in the following charts are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently.

  • Page 105: Severe Use Definition

    CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. SEVERE USE DEFINITION • Frequent immersion in mud, water or sand • Frequent or prolonged operation in dusty environments •...

  • Page 106: Maintenance Chart

    WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer or other qualified person perform these services. Perform all services at whichever maintenance interval is reached first. Record maintenance and...
  • Page 107 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Steering Daily Check each day before driving the vehicle. Make adjustments as Front needed. See the Pre-Ride Checklist. Suspension Rear Daily Check each day before driving the Suspension vehicle.
  • Page 108 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Wheels/ Fasteners Frame Fasteners Engine Oil Level Daily Check each day before driving the vehicle. Make adjustments as needed. See the Pre-Ride Checklist. Air Filter, Pre- Inspect; clean often; replace as Daily Filter, &...
  • Page 109 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Daytime Check operation; apply dielectric Running Lights/ Daily grease if replacing. Taillight Drive Chain Inspect daily, adjust as needed, Daily check often if driving in wet conditions. CVT Housing (if Drain water as needed, check often if Daily equipped)
  • Page 110 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Brake Lever Travel/Brake Monthly Inspect periodically. (160) Freeplay Spark Plug Clean; check condition; adjust gap; Monthly (160) replace as needed. Fuel System Inspect; cycle key to pressurize fuel Monthly pump;...
  • Page 111 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Engine Oil Change oil and oil filter. 6 Mo Change (480) Transmission Drain and change oil. 12 Mo (640) Oil Pre-Filter Clean filter at every oil change; clean Screen 12 Mo annually if ATV is operated less than...
  • Page 112 Inspect, adjust, lubricate; replace if 6 Mo Release Switch (800) necessary. Throttle Body Inspect duct for proper sealing/air 6 Mo Intake Duct (800) leaks. Drive Belt See your POLARIS dealer. 6 Mo (800) Brake Pad Wear See your POLARIS dealer. 6 Mo (800)
  • Page 113 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Fuel System/ Cycle key to pressurize fuel pump; Filter check for leaks at fill cap, fuel lines/ 12 Mo (1000) rail, and fuel pump; replace lines every two years. Engine Mounts 1000 Inspect.
  • Page 114 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Wiring Inspect for wear, routing, security; 1000 apply dielectric grease to connectors 12 Mo (1600) subjected to water, mud, etc. Clutches (Drive/ 1000 Inspect; clean; replace worn parts. 12 Mo Driven) (1600)

  • Page 115: Lubrication Recommendations

    See page 115. Transmission Oil AGL Gearcase Lubricant & See page 118. (Main Gearcase) Transmission Fluid Drive Chain POLARIS Chain Lube or SAE See page 134. 80/90 Front Arm Suspension POLARIS All Season Grease or Inspect; tighten fasteners; (A-Arm Pivots) grease conforming to NLGI No.
  • Page 116 MAINTENANCE Grease Points...

  • Page 117: Engine Oil

    POLARIS PS-4 Extreme Duty 10W-50 4-Cycle cloth. Oil for this vehicle. Oil may need to be changed more frequently if POLARIS oil is not used. Do 3. Reinsert dipstick completely. not use automotive oil. See page 169 for the part numbers of POLARIS products.
  • Page 118 MAINTENANCE A rising oil level between checks in cool weather driving may indicate contaminants, such as gas or moisture, collecting in the crankcase. If oil level is over the full/safe mark, change oil immediately. Safe Range Add Oil Full...

  • Page 119: Oil Change

    MAINTENANCE OIL CHANGE 7. Wash the oil pre-filter screen with solvent to remove debris. Allow the screen to air dry. 1. Position the vehicle on a level surface. Set the parking brake. 8. Clean the pre-filter plug. Install a new sealing washer on the plug.

  • Page 120: Transmission (Main Gearcase)

    Always check and change the fluid at the 3. View oil level through the fill hole. intervals outlined in the Periodic Maintenance Chart beginning on page 104. Polaris 4. Add recommended fluid as needed. recommends the use of AGL Gearcase Lubricant &...

  • Page 121: Fluid Change

    MAINTENANCE 3. Place a drain pan under the drain plug. 4. Remove the drain plug. Allow the fluid to drain completely. 5. Clean the drain plug. 6. Reinstall the drain plug with a new o-ring. Torque to 14 ft. lbs. (19 Nm). 7.

  • Page 122: Vehicle Immersion

    Take the vehicle in for service before starting the engine. Your CYLINDER HEAD TORQUE POLARIS dealer can provide this service. Have your dealer or other qualified person check If it’s impossible to take your vehicle to a dealer...

  • Page 123: Spark Plugs

    Your POLARIS dealer can provide the Immediately check the spark plug for correct required service.

  • Page 124: Spark Plug Condition

    MAINTENANCE The wet fouled insulator tip is black. A damp oil WARNING film covers the firing end. There may be a carbon A hot exhaust system and engine can cause layer over the entire nose. Generally, the electrodes are not worn. General causes of burns.

  • Page 125: Constant Variable Transmission (Cvt) System

    • Always follow all recommended maintenance procedures. See your POLARIS dealer, or other qualified person, for service and repair assistance. • This CVT system is intended for use on POLARIS products only. Do not install it in any other product.
  • Page 126 4. Allow the engine RPM to settle to idle speed. 5. Test for belt slippage. If the belt slips, repeat the process. 6. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist. NOTICE Exposure to salt water will cause corrosion to metal components. If your vehicle is operated in salt...

  • Page 127: Spark Arrester

    MAINTENANCE SPARK ARRESTER To remove accumulated carbon, clean the spark arrester at the intervals recommended in the Periodic Maintenance Chart section. WARNING 1. Remove the six bolts and remove the arrester Failure to heed the following warnings while from the end of the muffler. servicing the spark arrester could result in serious injury or death.
  • Page 128 MAINTENANCE Arrester Screen...
  • Page 129 MAINTENANCE SPEED CONTROL AND THROTTLE SYSTEM NOTICE Per ANSI / SVIA-1-2010 (sec. 6.2) and EN 15997, AS DELIVERED TO THE CONSUMER, the speed of youth models is restricted to 10 mph (16 km/h) or less for the Y-6+ models and 15 mph (24 km/h) or less for the Y-10+ models.

  • Page 130: Throttle Cable Adjustment

    MAINTENANCE BRAKE FREEPLAY THROTTLE CABLE Check (measure) the freeplay of the front and ADJUSTMENT rear brakes at the intervals recommended in the Periodic Maintenance Chart beginning on page Always check the throttle for smooth operation 101. If the freeplay isn’t at specification, adjust before riding.

  • Page 131: Front Brake Adjustment

    MAINTENANCE Brake Freeplay Specifications Front Brake Rear Brake .08"-.12" (2-3 mm) .08"-.12" (2-3 mm) FRONT BRAKE ADJUSTMENT 1. Position the vehicle on a level surface. 2. Shift the transmission to neutral. 3. Elevate the front of the vehicle by placing a suitable stand under the frame.

  • Page 132: Rear Brake Adjustment

    MAINTENANCE 7. When you begin to feel a slight drag in wheel 5. When you begin to feel a slight drag in wheel rotation, loosen the adjuster nut one full turn. rotation, loosen the wing nut one full turn. 8. Verify that the right-hand brake functions 6.

  • Page 133: Brake Lever Travel

    MAINTENANCE BRAKE LEVER TRAVEL Check brake lever travel at the intervals recommended in the Periodic Maintenance Chart beginning on page 104. When freeplay specifications can no longer be obtained through adjustment as outlined on the preceding pages, use the following information to determine when to service the brakes.

  • Page 134: Toe Alignment

    Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized POLARIS dealer or other qualified service facility. TOTAL LEVER COMPONENT TRAVEL 1.

  • Page 135: Steering Inspection

    6. If you discover improper alignment, see your Always adjust both the left and right spring POLARIS dealer for service. preloads equally or have your POLARIS dealer STEERING INSPECTION perform the adjustments. Check the steering assembly periodically for The front and rear shock absorber springs are loose nuts and bolts.

  • Page 136: Drive Chain Lubrication

    MAINTENANCE DRIVE CHAIN DRIVE CHAIN LUBRICATION Lubricate the drive chain with Polaris chain spray lube or an approved chain lube at the general lubrication interval specified on page 104. Lubricate more often under severe use, such as dirty or wet conditions. See page 169 for the part...

  • Page 137: Drive Chain Slack

    MAINTENANCE DRIVE CHAIN SLACK NOTICE Washing the drive chain with a high pressure 1. Check the amount of chain slack by moving washer or gasoline can cause premature wear the vehicle slightly forward to gain slack at the and drive chain failure. Don't use a high top side of the chain.

  • Page 138: Drive Chain Slack Adjustment

    MAINTENANCE DRIVE CHAIN SLACK ADJUSTMENT 1. Loosen the four rear housing mount bolts 2. Loosen the chain adjuster lock nut. 3. Turn the chain adjuster clockwise to 1/4"-1/ 2" (6-12 mm) deflection. 4. Tighten the chain adjuster lock nuts to 18 ft. lbs.

  • Page 139: Air Filter

    MAINTENANCE AIR FILTER Always change the air filter at the intervals outlined in the Periodic Maintenance Chart section. 1. Remove the seat. See page 53. 2. Release the air box cover spring clips and remove the cover. 3. Remove the foam air filter. Wash the foam filter in warm soapy water, then rinse and let dry.
  • Page 140 MAINTENANCE 6. Reinstall the filter and air box cover. Secure the clips. 7. Reinstall the seat. NOTICE Never operate the vehicle with the filter element removed. Dirt will enter the engine, causing rapid wear and severe damage to the engine. Clips Cover...
  • Page 141 MAINTENANCE Support Screen Foam Filter...

  • Page 142: Handlebar Adjustment

    Follow the adjustment procedures exactly, or see your POLARIS dealer or other qualified service person for service.

  • Page 143: Tire Tread Depth

    MAINTENANCE TIRES 2. Adjust the handlebar to the desired height. Be sure the handlebars do not hit the gas tank or any other part of the vehicle when turned fully WARNING to the left or right. Operating your ATV with worn tires, improperly 3.

  • Page 144: Wheel Removal

    MAINTENANCE WHEEL REMOVAL 1. Stop the engine and lock the parking brake. 2. Loosen the wheel bolts slightly. 3. Elevate the side of the vehicle by placing a suitable stand under the footrest frame. 4. Remove the wheel bolts and remove the wheel.

  • Page 145: Wheel Installation

    5. Securely tighten the bolts to 22 ft. lbs. (30 Nm). WHEEL HUB TIGHTENING Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized Polaris dealer or other qualified service facility.
  • Page 146 Note position Do not service axle nuts that have a cotter pin of the lamp positioning tab, then carefully pull installed. Your Polaris dealer can assist. the lamp out. LAMP LIGHT 5. Install the new lamp. Make sure the filament is horizontal.

  • Page 147: Tail Light

    MAINTENANCE INDICATOR LIGHTS 1. Remove the two screws securing the lens 1. Remove the handlebar cover or pod to cover. Remove the lens access the lamps. cover 2. Remove the indicator wire connections from 2. Remove the lamp and the harness. replace it with a new 3.

  • Page 148: Battery Removal

    (black) cable last. BATTERY REMOVAL 1. Remove the battery hold-down strap. The battery in your Polaris ATV is a sealed battery. The sealing strip cannot be removed. 2. Disconnect the black (negative) battery cable Never add water to this type of battery.

  • Page 149: Battery Identification

    MAINTENANCE BATTERY INSTALLATION AND 5. Attach the hold-down strap. CONNECTIONS 6. Verify that cables are properly routed. Always install a fully charged battery. Using a BATTERY IDENTIFICATION new battery that has not been fully charged can damage the battery and result in a shorter life. It IMPORTANT can also hinder vehicle performance.

  • Page 150: Low Maintenance Battery

    MAINTENANCE Refer to the examples below to identify the type of battery in your vehicle. LEAD ACID CONVENTIONAL / DRY SHIPPED AGM BATTERY • The battery is NOT activated when packaged • A removable cap plugs / strip is located on top of the battery •...
  • Page 151 MAINTENANCE AGM BATTERY MAINTENANCE AND CHARGING WARNING An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.

  • Page 152: Optional Accessories

    OPTIONAL ACCESSORIES The single most important thing about maintaining a sealed battery is to keep it fully For added convenience Polaris offers the charged. Check the battery voltage with a BatteryMINDer® Accessory Vehicle Power Plug voltmeter or multimeter. A fully charged battery (PN: 2830518) which allows easy connection to will register 12.8 V or higher.
  • Page 153 MAINTENANCE If you plan to store the vehicle for ONE MONTH or longer, remove the battery from the vehicle, then store the battery in a cool and dry location. Continue to maintain the battery with the BatteryMINDer® 2012 AGM - 2 AMP charger.

  • Page 154: Battery Storage

    MAINTENANCE State of Voltage 0%-25% 12.0 volts Needs At least 20 Charge Action Charge (DC) or less charge hours Time* None, None * Using AGM specific charger at standard amps 100% 12.8-13.0 volts check required specified on top of battery monthly 75%- 12.6-12.8...

  • Page 155: Washing The Vehicle

    Avoid directing the water stream at the following items: WASHING THE VEHICLE • Wheel bearings The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild • Radiator soap and water.

  • Page 156: Washing Tips

    It is recommended to use common household replacement. aerosol furniture polish for polishing the finish on your Polaris vehicle. Follow the instructions on Grease all zerk fittings immediately after the container. washing. Allow the engine to run for a while to evaporate any water that may have entered the •...

  • Page 157: Stabilize The Fuel

    1. Fill the fuel tank with the recommended fuel. it’s fully charged, and store it out of the sun in a 2. Add Polaris Carbon Clean Fuel Treatment or cool, dry place. Check battery voltage each Polaris Fuel Stabilizer or equivalent fuel month during storage and recharge as needed to treatments or stabilizers.

  • Page 158: Fog The Engine

    Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches 6. If Polaris fuel system additive is not used, fuel the injectors. Stop the engine. tank, fuel lines, and injectors should be completely drained of gasoline.

  • Page 159: Fluid Levels

    MAINTENANCE FLUID LEVELS 3. Be sure the storage area is well ventilated. Inspect fluid levels. Change fluids as 4. Cover the vehicle with an appropriate cover. recommended in the Periodic Maintenance Chart Do not use plastic or coated materials. They beginning on page 104.

  • Page 160: Transporting The Atv

    MAINTENANCE TRANSPORTING THE ATV 1. Stop the engine. Place the transmission in gear. Lock the parking brake. 2. Secure the fuel cap, oil cap and seat. NOTICE Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope.
  • Page 161 MAINTENANCE 3. Wrap the front tie strap through the frame tubes (not through the bumper tubes), or attach a tie-down hook around each of the tubes. 4. Wrap the rear tie strap around the grab bar.

  • Page 163: Specifications

    SPECIFICATIONS SPECIFICATIONS OUTLAW 110 POLARIS OUTLAW 110 Rider Capacity/Maximum Weight 1 Rider/180 lbs. (81.7 kg) Dry Weight 278 lbs. (126 kg) Length/Width/Height 61.75" (157 cm) / 36.75" (93 cm) / 38.5" (98 cm) Wheel Base 41.5" (105 cm) Ground Clearance 4"...
  • Page 164 SPECIFICATIONS POLARIS OUTLAW 110 Alternator Output 80 watts Compression Ratio 9.5:1 Lubrication Wet Sump Oil Capacity 30 oz. (900 ml) Fuel Capacity 1.7 gallons (6.4 liters) Fuel Reserve Capacity .23 gallons (.86 liters) Starting System Electric Fuel System Electronic fuel injection...
  • Page 165 SPECIFICATIONS POLARIS OUTLAW 110 Spark Plug / Gap NGK CR6HSA / 0.6-0.7 mm Drive System Automatic Automatic CVT Final Drive Chain Front Suspension Single A-arm with 5" (12.7 cm) of travel Rear Suspension Swing arm with 6" (15.2 cm) of travel...
  • Page 166 SPECIFICATIONS SPORTSMAN 110 POLARIS SPORTSMAN 110 Rider Capacity/Maximum Weight 1 Rider / 225 lb (102 kg) Dry Weight 289 lb (131 kg) Length/Width/Height 61.75 in (157 cm) / 36.75 in (93 cm) / 38.5 in (98 cm) Wheel Base 41.5 in (105 cm) Ground Clearance 4 in (10 cm) at swing arm, 7.7 in (19.5 cm) at frame...
  • Page 167 SPECIFICATIONS POLARIS SPORTSMAN 110 Compression Ratio 9.5:1 Lubrication Wet Sump Oil Capacity 30 oz (900 mL) Fuel Capacity 2 gal (7.7 L) Fuel Reserve Capacity 0.22 gal (0.85 L) Starting System Electric Fuel System Electronic fuel injection Throttle Body Size...
  • Page 168 SPECIFICATIONS POLARIS SPORTSMAN 110 Drive System Automatic Final Drive Chain Front Suspension Single A-arm with 5 in (12.7 cm) of travel Rear Suspension Swing arm with 6 in (15.2 cm) of travel Front Rack Capacity 15 lb (7 kg) Rear Rack Capacity...
  • Page 169 SPECIFICATIONS POLARIS SPORTSMAN 110 Brake Light Standard Daytime Running Lights Standard...

  • Page 171: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS ENGINE LUBRICANT PART NUMBER DESCRIPTION 2870791 Fogging Oil (12 oz. Aerosol) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (qt./ .95 l) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (gal./ 3.8 l)
  • Page 172 POLARIS PRODUCTS GEARCASE / TRANSMISSION LUBRICANTS PART NUMBER DESCRIPTION 2878068 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (qt./.95 l) 2878069 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (gal./3.8 l) 2872348 Chain Lube, Aerosol GREASE PART NUMBER DESCRIPTION 2871322 All Season Grease (3 oz./89 ml cartridge)
  • Page 173 POLARIS PRODUCTS ADDITIVES / MISCELLANEOUS PART NUMBER DESCRIPTION 2871326 Carbon Clean...

  • Page 175: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING ENGINE DOESN’T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery to 12.8 VDC. Loose battery connections Check all connections and tighten. Loose solenoid connections Check all connections and tighten. ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...

  • Page 176: Engine Pings Or Knocks

    Inspect plug and replace if necessary. No spark to spark plug Inspect plug and replace if necessary. Water or fuel in crankcase Your POLARIS dealer can assist. Clogged Fuel Filter Your POLARIS dealer can assist. Low battery voltage Recharge the battery to 12.8 VDC.

  • Page 177: Engine Runs Irregularly, Stalls Or Misfires

    SOLUTION Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs. Worn or defective spark plug wires Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plugs. Loose ignition connections Check all connections and tighten.
  • Page 178 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Throttle release switch malfunction Your POLARIS dealer can assist. Other mechanical failure Your POLARIS dealer can assist. POSSIBLE LEAN FUEL CAUSE SOLUTION Low or contaminated fuel Add or change fuel, clean the fuel system. Kinked or plugged fuel tank vent line Inspect and replace.

  • Page 179: Engine Stops Or Loses Power

    Replace with new fuel. Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs. Worn or defective spark plug wires Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plug. Loose ignition connections Check all connections and tighten.
  • Page 180 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Throttle release switch malfunction Your POLARIS dealer can assist. Overheated engine Clean engine exterior. Your POLARIS dealer can assist. Other mechanical failure Your POLARIS dealer can assist.

  • Page 181: Limited Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, or other qualified person, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international...

  • Page 182: Warranty Coverage And Exclusions

    WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 183 WARRANTY This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components;...
  • Page 184 WARRANTY • Wheels and tires • Finished and unfinished surfaces • Suspension components • Carburetor/Throttle body components • Brake components • Engine components • Seat components • Drive belts • Clutches and components • Hydraulic components and fluids • Steering components •...

  • Page 185: Lubricants And Fluids

    THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS.

  • Page 186: How To Obtain Warranty Service

    IF INCONSISTENT WITH CONTROLLING STATE LAW. HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer.
  • Page 187 WARRANTY Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product.

  • Page 188: Exported Products

    If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 189 If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect. For questions call POLARIS Customer Assistance: United States & Canada: 1-800-POLARIS (1-800-765-2747)

  • Page 190: U.s.a. Epa Emissions Limited Warranty

    This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.
  • Page 191 WARRANTY This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions. Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner. This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions.
  • Page 192 WARRANTY The following parts are considered emission-related components for evaporative emissions: • Fuel Tank • Vacuum Control Diaphragms* • Fuel Cap • Control Cables* • Fuel Line • Control Linkages* • Fuel Line Fittings • Purge Valves • Vapor Hoses •...
  • Page 193 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 194 POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God. Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle.

  • Page 195: California Residents

    California. The 50-state models available for sale in California are identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS 50-state models are designed and built with features such as a reduced cargo box capacity. Any modifications to these features may be a violation of the applicable California regulations and may void this limited emissions warranty offered by the manufacturer.
  • Page 196 WARRANTY The California Air Resources Board and Polaris Industries Inc. is pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards.
  • Page 197 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 198 WARRANTY French: 1-800-268-6334...

  • Page 199: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 200 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 201 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 203 Brake Freeplay....128 Brake Lever Travel ..131 Additives / Daytime Running Lights ... 144 Brakes......69 Miscellaneous....171 Declaration of Conformity ... 14 Age Restrictions ....16 Descending Hills Age Warning ....39 Improperly ..... 23 AGM Battery Charging ..149 Discretionary Warning..
  • Page 204 Driving Uphill ....87 Equipment Modifications ..34 General Warning....40 Exhaust Emission Gloves......37 Control System ....98 Grease ......170 Exported Products ..186 Exposure to Exhaust..17 Electromagnetic Eye Protection....36 Interference....98 Emissions Limited Handlebar Adjustment ..140 Warranty .....
  • Page 205 Improper Hill Climbing..24 Improper Tires and Jumps and Stunts ..... 22 Main Key Switch ....65 Maintenance ....29 Maintenance Chart..104 Improper Vehicle Maintenance Chart Key ..103 Modifications ....27 Maintenance Log .... 197 Indicator Lights...71, 145 Making Turns ....
  • Page 206 Operating Without Protective Apparel..... 18 Instruction...... 16 Oil Change .....117 Operation on Public Oil Check .......115 Lands in the U.S.A... 97 Operating at Excessive Operation Warning .... 75 Speeds ......21 Outlaw 110 Rear Brake Adjustment ..130 Operating Improperly in Registration, Warranty ..
  • Page 207 Safety Training ....33 Safety Warnings ....15 Tail Light Replacement ..145 Using Alcohol or Drugs..19 Shift Lever....... 68 Throttle Cable Shock Spring Adjustment....128 Adjustment....133 Throttle Controls ....66 Skidding......28 Throttle Lever....67 Sliding ......28 Throttle Stop ....
  • Page 209 - pavement may GEAR seriously affect handling and control READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Medina, MN 55340 Part No.

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