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Quick-Change Installation and Operation Manual
Document #9620-20-H-UAx-13
H. Other Modules ........................................................................................ 2
UA-Stud Welding (Utility) Modules .......................................................... 2
1.
Product Overview .......................................................................................................... 2
1.1
Electrical Modules .....................................................................................3
1.1.1 J16 Pattern mounted electrical modules ................................................. 3
2.
Installation ..................................................................................................................... 3
2.1
Module Installation.....................................................................................3
2.2
Module Removal........................................................................................4
2.3
Master Module Swivel Installation .............................................................4
2.4
Master Module Swivel Removal ................................................................5
2.5
Tool Module Swivel Installation .................................................................5
2.6
Tool Module Swivel Removal ....................................................................6
3.
Operation ....................................................................................................................... 6
4.
Maintenance .................................................................................................................. 6
4.1
O-Ring Seal Replacement .........................................................................8
4.2
Swivel Joint Inspection, cleaning, lubrication and Replacement ................8
4.2.1 Master Swivel removal and installation ................................................... 8
4.2.2 Tool Swivel removal and installation ....................................................... 8
4.3
Compression Spring Inspection, cleaning, and Replacement ...................8
4.3.1 Compression Spring removal and installation ......................................... 8
4.4
Electrical module Pin Block Inspection and Cleaning ................................9
4.5
Electrical Module Seal Replacement .........................................................9
5.
Troubleshooting ........................................................................................................... 11
6.
Recommended Spare Parts ......................................................................................... 11
7.
Specifications .............................................................................................................. 12
8.
Drawings ..................................................................................................................... 13
8.1
UA8 Utility Stud Feed Module, Service Parts Drawing ............................ 13
8.2
UA11 Master and Tool Utility Module Drawings ...................................... 14
Pinnacle Park
•
1031 Goodworth Drive
Table of Contents
•
Apex, NC 27539
•
Tel: 919.772.0115
H - 1
•
Fax: 919.772.8259
•
www.ati-ia.com
•
Email: info@ati-ia.com
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Table of Contents
Related Manuals for ATI Technologies UA8
Summary of Contents for ATI Technologies UA8
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Page 1: Table Of Contents
Electrical Module Seal Replacement ............9 Troubleshooting ......................11 Recommended Spare Parts ..................11 Specifications ......................12 Drawings ........................13 UA8 Utility Stud Feed Module, Service Parts Drawing ......13 UA11 Master and Tool Utility Module Drawings ........14 Pinnacle Park • 1031 Goodworth Drive •... -
Page 2: Other Modules
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 H. Other Modules UA—Stud Welding (Utility) Modules 1. Product Overview The utility module described here is used in robotic applications where blow fed fasteners or studs are welded to panels. Modules on the tool changer allow the transfer of fasteners, weld power, electric signal circuits, and blow fed fasteners between the two halves. -
Page 3: Electrical Modules
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 1.1 Electrical Modules Utility modules provide J16 pattern, rail, and ledge mountings for electrical modules. Refer to Table 1.1 for the option electrical module available for a specific utility module. 1.1.1 J16 Pattern mounted electrical modules Some utility modules provide J16 pattern mounting for the RB26-M R26R180-T Electrical modules, for more details on this electrical module refer to the 9620-20-E-RB26-M R26R180-T section of your manual. -
Page 4: Module Removal
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 Figure 2.1—Module Installation 2.2 Module Removal DANGER: For electrical modules using > 60VDC or 42VAC, NO contact should be attempted before removing power. This includes attaching and disconnecting cables to mating connectors or any contact with the Tool Changer or its components. -
Page 5: Master Module Swivel Removal
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 Figure 2.2—Master Module Swivel Installation 2.4 Master Module Swivel Removal Apply pressure to the swivel to compress the spring and remove the retaining ring from the back of the swivel. Refer to Figure 2.2. -
Page 6: Tool Module Swivel Removal
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 2.6 Tool Module Swivel Removal Remove the retaining ring from the swivel. Note: If retaining ring is a snap type ring use snap ring pliers to remove the retaining ring. Remove the swivel from the housing. 3. - Page 7 Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 Inspect stud feed swivel joints for proper movement and lubrication. Refer to Section 4.2—Swivel Joint Inspection, cleaning, lubrication and Replacement. Inspect the compression spring for proper operation. Refer to Section 4.3—Compression Spring Inspection, cleaning, and Replacement.
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Page 8: O-Ring Seal Replacement
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 4.1 O-Ring Seal Replacement To replace the o-ring seals, use a small screwdriver or similar tool to gently pry the seal away from the swivel block on the Master side, and then pull the o-ring off the swivel. To install a new seal, stretch it around the groove in the block and use a small screwdriver to push the ring down fully against the recess in the insulator block. -
Page 9: Electrical Module Pin Block Inspection And Cleaning
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 4.4 Electrical module Pin Block Inspection and Cleaning Inspect the Master and Tool pin blocks for any debris or darkened pins. Figure 4.1—Inspect Master and Tool Pin Blocks If debris or darkened pins exist, remove debris using a vacuum, and clean using a nylon brush (ATI part number 3690-0000064-60). - Page 10 Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 To install a new seal, stretch the new seal over the shoulder of the pin block. Push the seal’s hub down against the pin block using finger tip. Figure 4.3—V-Ring seal Replacement Pinnacle Park •...
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Page 11: Troubleshooting
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 5. Troubleshooting The Utility Stud Feed modules provide a separable joint in the tube connection between various stud feed supply sources. Symptom Possible Cause Correction Stud feed fails Pinched, torn, or fatigued Inspect stud feed tubes and replace tubes as needed to operate stud feed tube Air leaking –... -
Page 12: Specifications
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 7. Specifications Utility Stud Feed Module UA Modules Weights 3.53 lbs. (1.6 kg.) UA8-M 2.33 lbs. (1.1 kg.) UA8-T (Weights include the Electrical or Servo 5.06 lbs. (2.30 kg.) UA11-M modules) 3.75 lbs. (1.70 kg.) -
Page 13: Drawings
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 8. Drawings 8.1 UA8 Utility Stud Feed Module, Service Parts Drawing Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com H - 13... -
Page 14: Ua11 Master And Tool Utility Module Drawings
Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 8.2 UA11 Master and Tool Utility Module Drawings Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com H - 14... - Page 15 Quick-Change Installation and Operation Manual Document #9620-20-H-UAx-13 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com H - 15...
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