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Manual, Fluid/Air, FS2
Document #9620-20-D-FS2-04
D. Electrical Modules ...................................................................................................................D-2
FS2-Fluid/Air Module .................................................................................................................D-2
1.
Product Overview ..................................................................................................................D-2
2.
Installation .............................................................................................................................D-3
2.1
Module Installation .................................................................................................................... D-3
2.2
Module Removal ........................................................................................................................ D-4
3.
Operation ...............................................................................................................................D-5
4.
Maintenance ...........................................................................................................................D-6
4.1
Preventive Maintenance ........................................................................................................... D-6
5.
Troubleshooting and Service Procedures ..........................................................................D-7
5.1
Troubleshooting Procedures ................................................................................................... D-7
5.2
Service Procedures ................................................................................................................... D-8
5.2.1
Master Side Self-Sealing Valve ...................................................................................... D-8
5.2.2
Tool Side Self-Sealing Valve ........................................................................................ D-10
5.2.3
Rubber Bushing Replacement ..................................................................................... D-12
6.
Recommended Spare Parts ................................................................................................D-13
7. Specifications ......................................................................................................................D-13
8.
Drawings ..............................................................................................................................D-14
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •
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D-1
• Email:
www.ati-ia.com
info@ati-ia.com
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Summary of Contents for ATI Technologies FS2
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Page 1: Table Of Contents
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 Table of Contents D. Electrical Modules ........................D‑2 FS2—Fluid/Air Module .........................D‑2 Product Overview ........................D‑2 Installation ..........................D‑3 Module Installation ........................D‑3 Module Removal ........................D‑4 Operation ..........................D‑5 Maintenance ...........................D‑6 Preventive Maintenance ......................D‑6 Troubleshooting and Service Procedures ................D‑7 Troubleshooting Procedures .................... -
Page 2: Electrical Modules
Modules providing fluid/air service are attached to the Master and Tool plates. Refer to the table and figure below for a description of the specific modules being presented in this section. Significant forces are encountered when using the FS2 module. Assistance is required to overcome these forces when coupling the Tool Changer. -
Page 3: Installation
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 2. Installation The fluid/air modules are typically installed by ATI prior to shipment. The following steps outline installation or removal. WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged... -
Page 4: Module Removal
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 Figure 2.1—Module Installation M6 Socket Head Screws (4) G1/8 (BSPP) Pass-through Port Connection (2) G1/4 (BSPP) Pass-through Port Connection Tool Changer Ledge Mounting Feature (4) G1/4 (BSPP) Self-sealing FS2 Module Port Connection 2.2 Module Removal... -
Page 5: Operation
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 3. Operation The fluid/air modules are designed to pass fluid/air utilities from the Master to the Tool for use by the customer’s tooling. Four (4) self‑sealing valves are provided on the Master side so that the fluid/air circuits do not discharge during tool changes. -
Page 6: Maintenance
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 4. Maintenance Once installed, the operation of the fluid/air modules is generally trouble free. Periodically, the condition of the self‑sealing valves should be checked. Refer to Section 4.1—Preventive Maintenance WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. -
Page 7: Troubleshooting And Service Procedures
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 5. Troubleshooting and Service Procedures This troubleshooting section provides information to help diagnose conditions with the Tool Changer or air module as well as service procedures for component replacement. WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. -
Page 8: Service Procedures
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 5.2 Service Procedures The following service procedures provide instructions for replacement of components. 5.2.1 Master Side Self‑Sealing Valve Parts required: Refer to Section 8—Drawings. Tools required: 2.5 mm Allen Wrench, torque wrench Supplies required: Clean rag, Magnalube G lubricant 1. - Page 9 Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 11. Lubricate the bore in the module housing with Magnalube G (Teflon/Petroleum based grease). NOTICE: Do not lubricate the O-ring face seal until after installation. Lubricating the O-ring before installation can cause the O-ring to blow out during coupling and uncoupling.
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Page 10: Tool Side Self-Sealing Valve
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 5.2.2 Tool Side Self‑Sealing Valve Parts required: Refer to Section 8—Drawings. Tools required: 10 mm Allen wrench, Torque wrench Supplies required: Clean rag, Magnalube G lubricant 1. Place the Tool in a secure location. 2. Uncouple the Master and Tool plates. - Page 11 Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 12. If replacing the O‑rings, lubricate both new O‑rings with Magnalube G (Teflon/Petroleum based grease). 13. Install the O‑rings on the plug assembly and the valve assembly. Figure 5.4—Tool Self‑Sealing Valve (Assembly) Torque Wrench Plug Assembly...
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Page 12: Rubber Bushing Replacement
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 5.2.3 Rubber Bushing Replacement Parts required: Refer to Section 8—Drawings. The rubber bushings seal the air passage from the Master module. If the bushing become cut or damaged, they need to be replaced. 1. Remove damaged rubber bushing by grasping with fingers and pulling the bushing out of the body. -
Page 13: Recommended Spare Parts
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 6. Recommended Spare Parts Refer to Section 8—Drawings. Table 6.1—Master Module Mounting Hardware Part Number Description M6 x 20 Socket Head Cap Screw, SS, ND Microspheres, 0-3 3500-1066020-21A uncoated lead thds. 5-7 coated thds. IFI525 Table 6.2—Tool Module Mounting Hardware... -
Page 14: Drawings
Manual, Fluid/Air, FS2 Document #9620-20-D-FS2-04 8. Drawings Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • • Email: www.ati-ia.com info@ati-ia.com D-14...
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