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Quick-Change Installation and Operation Manual
Document #9620-20-c-vb12m vb13m vb12t-05
C. Control and Signal Modules .......................................................................................2
Valve ..................................................................................................................................2
1. Product Overview .................................................................................................2
1.1 Master Module .............................................................................................2
1.2 Tool Module .................................................................................................2
1.3 Master-side TSI with Safety Switch ..............................................................4
1.3.1 Master Free of Stand, Tool in the Stand .................................................... 6
1.3.2 Master and Tool Ready to Couple ............................................................. 7
1.3.3 Master and Tool are Coupled and Away from Stand .................................. 8
1.3.4 Master and Tool are Ready to Uncouple ................................................... 9
2. Installation .......................................................................................................... 10
2.1 Installing ..................................................................................................... 10
2.2 Removal ..................................................................................................... 10
2.3 Utility Schematic ......................................................................................... 11
3. Operations .......................................................................................................... 11
3.1 Recommended Sequence of Operation ..................................................... 11
4. Maintenance ....................................................................................................... 13
4.1 Pin Block Inspection and cleaning .............................................................. 13
4.2 Seal Replacement ...................................................................................... 14
5. Troubleshooting ................................................................................................. 15
6. Recommended Spare Parts and Accessories .................................................... 15
7. Specifications ..................................................................................................... 16
8. Drawings ............................................................................................................ 17
8.1 VB12 Master and VB12 Tool ...................................................................... 17
8.2 VB13 Master and VB12 Tool ...................................................................... 22
Pinnacle Park
•
1031 Goodworth Drive
Table of Contents
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Apex, NC 27539
•
Tel: 919.772.0115
C - 1
•
Fax: 919.772.8259
•
www.ati-ia.com
•
Email: info@ati-ia.com
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Table of Contents
Related Manuals for ATI Technologies VB12-M
Summary of Contents for ATI Technologies VB12-M
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Page 1: Table Of Contents
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 Table of Contents C. Control and Signal Modules ..................2 VB12-M, VB13-M, and VB12-T—Discrete Control Module Supporting Integrated Valve ..........................2 1. Product Overview ....................2 1.1 Master Module .....................2 1.2 Tool Module ....................2 1.3 Master-side TSI with Safety Switch ..............4... -
Page 2: Control And Signal Modules
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 C. Control and Signal Modules VB12-M, VB13-M, and VB12-T—Discrete Control Module Supporting Integrated Valve 1. Product Overview The Discrete Control modules are required to provide a means for the customer to communicate with and control the Tool Changer. - Page 3 Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 Figure 1.1—VB12-M and VB12-T Discrete Control Modules Figure 1.2—VB13-M and VB12-T Discrete Control Modules Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •...
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Page 4: Master-Side Tsi With Safety Switch
Section 6—Recommended Spare Parts and Accessories. Figure 1.3—Discrete Control Modules with Teach Plug The VB12-M, VB13-M, and VB12-T support three types of safety switches: Klaschka Wident Sensor 13.28-06 and Klaschka Sident 13.14.68 Transponder - (RFID-type) Sipha Sensor S22 and Sipha Actuator S20 - (Magnetic-type) Euchner Safety Switch NZ1HS-3131- (Mechanical-type) Note: With the RFID-type sensor, always use the safety switch in conjunction with a proximity sensor. - Page 5 Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 Figure 1.5— Master-side TSI with Mechanical-type Safety Switch CAUTION: This Tool Changer is equipped with Tool Stand Interlock (TSI). Special procedures are required to uncouple the Tool Changer. The following sections provide a detailed sequential description of the discrete control modules safety circuitry.
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Page 6: Master Free Of Stand, Tool In The Stand
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 1.3.1 Master Free of Stand, Tool in the Stand The Master is away from the Tool Stand and the Tool is in the Stand. In order to allow the Tool Changer to uncouple when the Tool is not present, a Tool Presence relay circuit is utilized. -
Page 7: Master And Tool Ready To Couple
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 1.3.2 Master and Tool Ready to Couple The Master and Tool are within coupling distance and the electrical contacts are touching, indicating Tool presence. Latch power is provided to the valve and the Tool Changer couples. -
Page 8: Master And Tool Are Coupled And Away From Stand
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 1.3.3 Master and Tool are Coupled and Away from Stand The Master and Tool are coupled and away from the Stand. The electrical contacts are touching, therefore the Tool Presence relay is open and valve Unlatch power is diverted through the Tool Docked relay. -
Page 9: Master And Tool Are Ready To Uncouple
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 1.3.4 Master and Tool are Ready to Uncouple The robot moves into the Tool Stand with the Tool Changer coupled. The electrical contacts are touching, therefore the Tool Presence relay is open and valve Unlatch power is diverted through the Tool Docked relay. -
Page 10: Installation
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 2. Installation The control/signal modules are typically installed by ATI prior to shipment. The steps below outline the field installation or removal as required. WARNING: Do not perform maintenance or repair on Tool Changer or modules unless the tool is safely supported or docked in the tool stand and all energized circuits (e.g. -
Page 11: Utility Schematic
This Recommended Sequence of Operations procedure is to be used as a general guide when programming a robot or PLC for use with a Tool Changer and VB12-M, VB13-M, and VB12-T control/signal modules. This procedure is intended for "automatic" modes used during normal application processes. - Page 12 Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 7. Normal operation. a. The following inputs are true: i. Locked ii. RTL b. The following inputs are false: i. Unlocked c. The following outputs are true: i. Latch d. The following outputs are false: i.
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Page 13: Maintenance
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 4. Maintenance The VB12–M, VB13-M, and VB12-T discrete control/signal modules are designed to provide a long life with little maintenance required. Once installed the operation of the control modules is generally trouble free. The modules are not designed to be field serviced as all point-to-point wiring connections are soldered. -
Page 14: Seal Replacement
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 If debris or darkened pins exist, remove debris using a vacuum, and clean using a nylon brush (ATI part number 3690-0000064-60). NOTICE: Do not use an abrasive media, cleaners, or solvents to clean the contact pins. Using abrasive media, cleaners, or solvents will cause erosion to the contact surface. -
Page 15: Troubleshooting
9120-C-4EM-4EF-010 (1 Meter) 9120-C-4EM-4EF-020 (2 Meter) 9120-C-4EM-4EF-040 (4 Meter) Brush, Blue Nylon All Purpose (Contact Pin Cleaning) 3690-0000064-60 Section 8—Drawings of this manual for spare parts directly associated with the VB12-M, VB13-M, and VB12-T modules. Pinnacle Park • 1031 Goodworth Drive •... -
Page 16: Specifications
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 7. Specifications 9121-VB12-M Discrete Signal Module with 36-pin MS connector, 19-pin and 10-pin pin blocks, supports PNP Lock and Unlock sensors and RTL sensors in series, supports an 9121-VB13-M integrated double solenoid valve and TSI on the Master. -
Page 17: Drawings
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 8. Drawings 8.1 VB12 Master and Tool Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com C - 17... - Page 18 Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com C - 18...
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Page 22: Vb13 Master And Vb12 Tool
Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 8.2 VB13 Master and VB12 Tool Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com C - 22... - Page 23 Quick-Change Installation and Operation Manual Document #9620-20-c-vb12m vb13m vb12t-05 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com C - 23...
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