Lincoln Electric POWERTEC i250C STANDARD Operator's Manual

Lincoln Electric POWERTEC i250C STANDARD Operator's Manual

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POWERTEC
POWERTEC
POWERTEC
OPERATOR'S MANUAL
®
i250C & i320C STANDARD
®
i250C & i320C ADVANCED
®
i380C & i450C ADVANCED
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland
www.lincolnelectric.eu
IM3149
02/2022
REV04
ENGLISH

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  • Page 1 IM3149 02/2022 REV04 ® POWERTEC i250C & i320C STANDARD ® POWERTEC i250C & i320C ADVANCED POWERTEC ® i380C & i450C ADVANCED OPERATOR’S MANUAL ENGLISH Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland www.lincolnelectric.eu...
  • Page 2: Table Of Contents

    12/05 THANK YOU! For choosing the QUALITY of the Lincoln Electric products.  Please check packaging and equipment for damage. Claims for material damaged in shipment must be notified immediately to the dealer.  For ease of use, please enter your product identification data in the table below. Model Name, Code & Serial Number can be found on the machine rating plate.
  • Page 3: Technical Specifications

    Technical Specifications NAME INDEX POWERTEC ® i250C STANDARD K14284-1 POWERTEC ® i250C ADVANCED K14285-1 POWERTEC ® i320C STANDARD K14286-1 ® POWERTEC i320C ADVANCED K14287-1 ® POWERTEC i380C ADVANCED K14288-1 ® POWERTEC i450C ADVANCED K14289-1 INPUT Input Voltage U EMC Class Frequency i250C STANDARD i250C ADVANCED...
  • Page 4 380A 33,0Vdc GMAW 320A 30,0Vdc 100% 240A 26,0Vdc 380A 33.0Vdc 54Vdc (peak) i380C ADVANCED FCAW 320A 30,0Vdc 48Vdc (RMS) 100% 240A 26,0Vdc 380A 35,2Vdc SMAW 320A 32,8Vdc 100% 240A 29,6Vdc 450A 36,5Vdc GMAW 100% 420A 35,0Vdc 450A 36,5Vdc 60Vdc (peak) i450C ADVANCED FCAW 49Vdc (RMS)
  • Page 5 WIRE FEED SPEED RANGE / WIRE DIAMETER WFS Range Drive Rolls Drive roll diameter i250C STANDARD i250C ADVANCED i320C STANDARD 1.5 ÷ 20,32m/min Ø37 i320C ADVANCED i380C ADVANCED i450C ADVANCED Solid Wires Aluminum Wires Cored Wires i250C STANDARD i250C ADVANCED 0.8 ÷...
  • Page 6: Eco Design Information

    ECO design information The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the Regulation 2019/1784/EU. Efficiency and idle power consumption: Efficiency when max power Index Name Equivalent model consumption / Idle power consumption ® POWERTEC i250C K14284-1...
  • Page 7 Typical gas usage for MIG/MAG equipment: DC electrode positive Wire Wire Feeding Gas flow Material type diameter Shielding Gas Current Voltage [m/min] [l/min] [mm] Carbon, low 0,9 ÷ 1,1 95 ÷ 200 18 ÷ 22 3,5 – 6,5 Ar 75%, CO alloy steel Aluminium 0,8 ÷...
  • Page 8: Electromagnetic Compatibility (Emc)

    If any electromagnetic disturbances are detected the operator must put in place corrective actions to eliminate these disturbances, if necessary with assistance from Lincoln Electric. WARNING Provided that the public low voltage system impedance at the point of common coupling is lower than: ...
  • Page 9: Safety

    Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or equipment damage. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation.
  • Page 10 WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area and have a fire extinguisher easily accessible. Welding sparks and hot materials from the welding process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums, containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors will be present.
  • Page 11: Introduction

    Introduction ® The welding machines POWERTEC i250C STANDARD The complete package contains: POWERTEC ® i250C ADVANCED,  Work lead – 3m, POWERTEC ® i320C STANDARD  Gas hose – 2m, ® POWERTEC i320C ADVANCED  Driving roll V1.0/V1.2 for solid wire (mounted in the POWERTEC ®...
  • Page 12 Front panel POWERTEC ® i380C&i450C Controls and Operational Features Advanced Version Front panel POWERTEC ® i250C&i320C Standard Version Figure 3 1. Power Switch ON/OFF (I/O): Controls the input Figure 1 power to the machine. Be sure the power source is connected to the mains supply before turning power Front panel POWERTEC ®...
  • Page 13 Rear Panel POWERTEC ® i250C&i320C 18. Gas hose 19. Work Lead ® 20. Cover bracket: To install COOL ARC power supply control cable (see "Accessories Suggested" chapter). 21. Quick Connect Coupling: Coolant inlet (supplies cool coolant to the torch/gun). 22. Quick Connect Coupling: Coolant outlet (takes warm coolant from torch/gun).
  • Page 14 Please contact the nearest seconds for the machine to be ready to weld. This is a authorized technical service center or normal situation as the machine goes through the Lincoln Electric and report the error initialization. code. Steady Red Indicate no communication between...
  • Page 15 32. Thermal Overload Indicator: It indicates that the machine is overloaded or that the cooling is not sufficient. 33. Right Display: Depending on the source welding and the welding program shows the welding voltage in volts or Trim value. During welding shows the actual welding voltage value.
  • Page 16 Changing Welding Process U22 User Memory Program In user memory only four welding programs can be stored. Table 2 . Unchangeable Welding Programs Symbol Process Program Number GMAW (non-synergic) To assign the weld program to user memory:  Use the left button [40] to select the user memory number (1, 2, 3 or 4) - LED Indicator [41] will light up FCAW-GS selected memory.
  • Page 17 Table 3 Wave Controls Parameter Definition Pinch – controls the arc characteristics during short-arc welding. Increasing Pinch value results in a crisper arc (more spatter) while decreasing provides a softer arc (less spatter).  Regulation range: from -10.0 to +10.0. ...
  • Page 18 Parameter Change Value Mode – the parameter value on Setting and Configuration Menu the right display [33] blinking. To access the menu, press the left [40] and the right [38] buttons simultaneously. WARNING To exit the menu with changes saved, press the left [40] Parameter Selection Mode –...
  • Page 19 Table 6 The default settings of Basic Menu Parametr Definicja Preflow Time – time that shielding gas flows after the torch trigger was pressed before prior to wire feeding.  Regulation range: from 0 seconds (OFF) to 25 seconds.  Default settings for non-synergic mode: 0,2s.
  • Page 20 Green Mode – is a power management feature that enables welding equipment to switch to low power state and reduce power consumption while is not using. Display Configuration Settings:  Standby  Shutdown Standby – this option allows you to reduce energy consumption to the level below 50W when the welding equipment is unused.
  • Page 21 Advanced Menu (Device Configuration Menu) The Advanced Menu includes the parameters described in Table 7. Table 7 The default settings of Advanced Menu Parametr Definicja The Menu Exit – enables exit from menu. Note: This parameter cannot be edited. To exit from menu: ...
  • Page 22 View Software Version Info – used for viewing the software versions for user interface. To read the software version:  In Advanced Menu select P103.  Confirm the selection, push the right button.  The displays will show the software version. Note: P103 is a diagnostic parameter, to read only.
  • Page 23 For SMAW process user can set: User Interface Advanced (U7)  Welding Current  Switch on / switch off the output voltage on the output lead.  Wave Control:  Arc Force  Hot Start Welding GMAW and FCAW Process in non-synergic mode During non-synergic mode wire feed speed and welding voltage are independent parameters and must be set by...
  • Page 24 For non-synergic mode can set: Adjustments of Brake Torque of Sleeve  Wire Feed Speed, WFS To avoid spontaneous unrolling of the welding wire the  The welding voltage sleeve is fitted with a brake.  Burnback Time Adjustment is carried by rotation of its screw M10, which ...
  • Page 25 Inserting Electrode Wire into Welding Torch  Turn the welding machine off.  Depending of welding process connect proper welding torch to the euro socket. Rated parameters of the torch and welding machine should be matched.  Depends on type of gun must be remove the nozzle from the gun and contact tip or protection cap and contact tip.
  • Page 26 Transport & Lifting Maintenance WARNING WARNING For any repair operations, modifications or maintenances, it is recommended to contact the nearest Technical Falling equipment can cause injury and damage to unit. Service Center Lincoln Electric. Repairs modifications performed by unauthorized service or personnel will cause, that the manufacturer’s warranty will be lost.
  • Page 27 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.
  • Page 28: Weee

    12/05 Part List reading instructions  Do not use this part list for a machine if its code number is not listed. Contact the Lincoln Electric Service Department for any code number not listed.  Use the illustration of assembly page and the table below to determine where the part is located for your particular code machine.
  • Page 29: Accessories

    Accessories K14201-1 CABLE MANAGEMENT KIT K14325-1 DISPLAY COVER KIT LE K14328-1 BUMPERS K10095-1-15M REMOTE CONTROL K2909-1 6-PIN/12-PIN ADAPTER K14290-1 12PIN REMOTE HARNESS KIT K14173-1 POLARITY CHANGE KIT K14175-1 GAS FLOW METER KIT K14176-1 GAS HEATER KIT K14182-1 COOLER COOLARC 26 K14204-1 WIRE FEEDER DRUM QUICK CONNECTOR K14325-1...
  • Page 30 WIRE GUIDES 0744-000-318R WIRE GUIDE SET BLUE Ø0.6-1.6 0744-000-319R WIRE GUIDE SET RED Ø1.8-2.8 D-1829-066-4R EURO WIRE GUIDE Ø0.6-1.6 D-1829-066-5R EURO WIRE GUIDE Ø1.8-2.8 English English...

This manual is also suitable for:

Powertec i250c advancedPowertec i320c standardPowertec i320c advancedPowertec i380c advancedPowertec i450c advancedK14284-1 ... Show all

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