Bernard TG Series Owner's Manual page 19

3.5 SWITCH REPLACEMENT – XS GUN MODELS
STEP #1

Twist handle lock nut in direction of arrow.

Pull handle lock away from handle.

Remove switch from nest in handle.

Remove switch from switch lead connectors
with needle nose pliers.

Push switch lead connectors firmly onto
switch terminals with needle nose pliers.

Fit switch into nest on handle, switch leads
must lie parallel to switch.

Reinstall handle lock nut on handle.
3.6 NECK REPLACEMENT – XL GUN MODELS
STEP #1

Place neck in vise.

Remove both switch housing mounting
screws.

Slide handle back exposing the cable
connection.

Loosen the cable / neck connection using an
11/16" (17 mm) wrench.

Remove from vise and unthread neck by
hand.
NOTE:
The body is an integral part of the neck
and the handle mounting holes are metric (M5).
Use the screws supplied with the new neck to
avoid stripping of threads.
STEP #2

Thread the neck into the cable connection (hand
tighten).

Place neck in vise and tighten with a wrench to within
1/8" (3.2 mm) spacing between the cable connection
and neck body. Torque to 18 ft.-lbs.

Install the switch and reposition handle and switch
housing.

Reinstall switch housing mounting screws.
SWITCH
LEADS
MOUNTING SCREWS
NECK
19
SWITCH LEAD
CONNECTORS
SWITCH HOUSING
SWITCH
HANDLE
1/8" (3.2mm)