Download Print this page

Advertisement

Quick Links

Introduction:
This manual covers the assembly, installation, start
up, operation and maintenance of the 1400, 1800
and 2000 remote low side cuber systems.
Configuration· · · · · · · · · · · · · · · · · · Page 2
Technical Specifications · · · · · · · · · · · · Page 3
Model Number Locations · · · · · · · · · · · Page 4
Cabinet Drawings, Ice Making System · · · · Page 5
Cabinet Drawings, Compressor Package and
Condensers · · · · · · · · · · · · · · · · · · Page 6
Proper Combinations: · · · · · · · · · · · · · Page 7
Create the System · · · · · · · · · · · · · · · Page 8
System Examples · · · · · · · · · · · · · · · Page 9
System Examples · · · · · · · · · · · · · · · Page 10
Place Remote System · · · · · · · · · · · · · Page 11
System Location · · · · · · · · · · · · · · · · Page 12
Route Tubing· · · · · · · · · · · · · · · · · · Page 13
Ice Making Section· · · · · · · · · · · · · · · Page 14
Compressor Package · · · · · · · · · · · · · Page 15
Condensing Section Assembly · · · · · · · · Page 16
Condensing Section Assembly · · · · · · · · Page 17
Ice making section: · · · · · · · · · · · · · · Page 18
Water and Drain · · · · · · · · · · · · · · · · Page 19
Water and Drain · · · · · · · · · · · · · · · · Page 20
Ice Making Section Set Up · · · · · · · · · · Page 21
Coupling Connections:· · · · · · · · · · · · · Page 22
Condensing Unit Connections · · · · · · · · · Page 23
Final Placement · · · · · · · · · · · · · · · · Page 24
Controller Operation · · · · · · · · · · · · · · Page 25
Keep this manual for future reference.
Prodigy Eclipseä 1400,1800, 2000
Table of Contents
Initial Start Up · · · · · · · · · · · · · · · · · Page 26
Ice Bridge and Water Purge Adjustments · · · Page 27
Controller Information · · · · · · · · · · · · · Page 28
Use and Operation· · · · · · · · · · · · · · · Page 29
Control Switches · · · · · · · · · · · · · · · · Page 30
Options· · · · · · · · · · · · · · · · · · · · · Page 31
System Operation: · · · · · · · · · · · · · · · Page 32
Refrigeration Details: · · · · · · · · · · · · · Page 33
Technicians Only: Freeze Cycle Sequence of Operation
Page 34
Technicians Only: Harvest Cycle Sequence of
Operation · · · · · · · · · · · · · · · · · · · Page 35
Control Safeties · · · · · · · · · · · · · · · · Page 36
Controller Operation · · · · · · · · · · · · · · Page 37
Cleaning, Sanitation and Maintenance · · · · Page 38
Service Diagnosis · · · · · · · · · · · · · · · Page 40
Service Diagnosis · · · · · · · · · · · · · · · Page 41
Service Diagnosis · · · · · · · · · · · · · · · Page 42
Operational Characteristics 1400 lb system · · Page 43
Operational Characteristics 1800 lb system · · Page 44
Operational Characteristics 2000 lb system · · Page 45
Refrigeration System Service · · · · · · · · · Page 46
Note this symbol when it appears. It
April 2006
Page 1
indicates a potential hazard.

Advertisement

loading
Need help?

Need help?

Do you have a question about the Prodigy Eclipse 1400 and is the answer not in the manual?

Questions and answers

Summary of Contents for Scotsman Prodigy Eclipse 1400

  • Page 1 Prodigy Eclipseä 1400,1800, 2000 Introduction: This manual covers the assembly, installation, start up, operation and maintenance of the 1400, 1800 and 2000 remote low side cuber systems. Table of Contents Configuration· · · · · · · · · · · · · · · · · · Page 2 Initial Start Up ·...
  • Page 2 UL and NSF. The ice making sections are designed for use Scotsman assumes no liability of responsibility of indoors in a controlled environment. The remote any kind for products manufactured by Scotsman compressor packages and condensers are that have been altered in any way, including the designed to operate outdoors.
  • Page 3 Prodigy Eclipseä 1400,1800, 2000 Technical Specifications Ice Making Section (IMS) Model Voltage Cube Size Minimum Circuit Max Fuse Size Cabinet Size Weight (lb) Ampacity EH430SL-1A 115/60/1 Small 30”w x 24”d x 29”h EH430ML-1A 115/60/1 Medium 30”w x 24”d x 29”h Compressor Package (CP) Model Voltage...
  • Page 4 Prodigy Eclipseä 1400, 1800, 2000 Model Number Locations Ice Making Section The dataplate on the back of the ice machine contains the model number, serial number and electrical data. A second plate, located behind the front panel at the lower front, also lists the model and serial numbers.
  • Page 5 Prodigy Eclipseä 1400,1800, 2000 Cabinet Drawings, Ice Making System MINIMUM BIN TOP OPENING 15.75" (40.0cm) 2.00" 5.1 cm 9.63" 9.00" 24.5 cm 22.9 cm 18.30" 46.5 cm 24.00" 61.0 cm 30.00" 76.2 cm PLAN VIEW April 2006 Page 5...
  • Page 6 Prodigy Eclipseä 1400, 1800, 2000 Cabinet Drawings, Compressor Package and Condensers 1/2" CONDENSER DISCHARGE LINE (IN) CONDENSER FAN WIRE ROUTING 3/8" CONDENSER LIQUID LINE (OUT) 1/2" COOL VAPOR LINE 0.88 ELECTRICAL INLET 3/8" LIQUID LINE INTERFACE HARNESS ACCESS HOLE 3/4" SUCTION LINE 1.5”...
  • Page 7 Dispenser Adapter Kits: water’s quality. · Scotsman ID200 or ID250: KBT44 There are two ways water can contain impurities: in suspension or in solution. Suspended solids can Note: Dispensers with two rotors. the ice making be filtered out of the water.
  • Page 8 The suction line requires careful in the Compressor Package. Do NOT use any handling and large radius bends to prevent kinking. other Scotsman condenser. Do NOT use these Roof mounting: To make installation easier the condensers on any other Scotsman remote compressor and condenser are designed to be product.
  • Page 9 The Eclipse system can be installed on a bin or Separate coils must be: dispenser. The CP unit can be installed on either a · Scotsman approved single circuit condenser or onto a coil in a separate · The correct size and capacity rack condenser.
  • Page 10 System Examples A variation of the typical system set up is one that uses a non-Scotsman condenser. In that case the CP unit is NOT bolted to the condenser and a RTE10 line set is used to connect the refrigeration system to the condenser’s coil.
  • Page 11 Prodigy Eclipseä 1400,1800, 2000 Place Remote System Roof preparation Roof Piercing: Most installations of this system will place the The roof (or wall) must have a passage large compressor package and condenser on the roof of enough for the three pre-charged, pre-bent tubes a building.
  • Page 12 Prodigy Eclipseä 1400, 1800, 2000 System Location Limitations: Line Routing: · Distance: Limited to the maximum length of a Allowed: One rise after a drop. single pre-charged tubing kit, 75 feet. · Allowed: One drop after a rise. Condensing Unit Elevation over Ice Making ·...
  • Page 13 Prodigy Eclipseä 1400,1800, 2000 Route Tubing Scotsman’s pre-charged tubing kits are pre-bent to Select the correct end to send to the roof. fit the connection path at the ice making section. The method or technique used to route the tube is ·...
  • Page 14 Prodigy Eclipseä 1400, 1800, 2000 Ice Making Section Major Components: TXVs - one feeding each evaporator Vapor Valves - one for each evaporator Water Pump - one for both evaporators Harvest Assist Solenoids - one for each evaporator Water Level Sensor - signals reservoir water level to the controller Controller - operates both the ice machine section and the compressor unit.
  • Page 15 Prodigy Eclipseä 1400,1800, 2000 Compressor Package Compressor packages are similar in layout, they Liquid from only differ in compressor and charge. Discharge to Cond. Major Components: Cond. CPR Valve - limits refrigeration pressures Power inside the dome of the compressor. Routing Hole Condenser Condenser By Pass Valve - opens during...
  • Page 16 Prodigy Eclipseä 1400, 1800, 2000 Condensing Section Assembly (CP to ERC): 1. Remove cartons from compressor package and condenser. 2. Remove top from both units. 3. Remove front panel from CP unit. 4. Locate legs, secured to ERC unit. 5. Locate fasteners, inside junction box of ERC unit.
  • Page 17 CP unit. Secure with the proper type of connector. Note: The power supply wires must be the correct Scotsman size and type per the National Electric Code. Condensing Locate the nameplate on the CP unit for the...
  • Page 18 See Electrical Box in sales information for the correct kit. Place adapter Ice Making Head kit onto bin or dispenser top. If adapter does NOT have gasket tape install tape such as Scotsman part number 19-0503-04. Control Wire Connector...
  • Page 19 Prodigy Eclipseä 1400,1800, 2000 Water and Drain The ice making section requires an adequate potable water supply and a gravity drain. In some tight situations it will be necessary to assemble the ice making section to the dispenser or bin and install the water and drain connections before placing the system in its installed position.
  • Page 20 Prodigy Eclipseä 1400, 1800, 2000 Water and Drain All models require connection to cold, potable water. A hand actuated valve within site of the machine is required. There is a single 3/8” FPT inlet water connection, a 3/8” FPT to 3/8” male flare adapter is supplied with the machine and can be used if desired.
  • Page 21 Prodigy Eclipseä 1400,1800, 2000 Ice Making Section Set Up Rotate the ice making section as needed to access the left side, where the refrigeration connections will be made. Connect the suction line to the top fitting. Connect the vapor line to the middle fitting. Connect the liquid line to the bottom fitting.
  • Page 22 Prodigy Eclipseä 1400, 1800, 2000 Coupling Connections: The couplings on the ends of the pre-charged line 4c. Continue tightening the swivel nut until it sets are self-sealing when installed properly. bottoms out or a very definite increase in resistance is felt (no threads should be showing). Follow these instructions carefully.
  • Page 23 Prodigy Eclipseä 1400,1800, 2000 Condensing Unit Connections Connect the suction line, the vapor line and the liquid line to the matching fittings on the CP unit. See Coupling Connections on the prior page for detailed instructions. Field Supplied Service Disconnect Assembled Condensing Unit Power Supply...
  • Page 24 Prodigy Eclipseä 1400, 1800, 2000 Final Placement After the utilities and refrigeration connections Final Check List Before Initial Start Up have been made, secure the unit to the dispenser 1. Confirm that the ice making section is installed or bin top. indoors in a controlled environment.
  • Page 25 Prodigy Eclipseä 1400,1800, 2000 Controller Operation The controller has four indicator lights, a code Cycle Definitions: display, four push buttons, and eleven component Freeze: The refrigeration system is operating to indicator lights. remove heat from the evaporators. The Indicator Lights compressor, fan motor, and water pump are on.
  • Page 26 Prodigy Eclipseä 1400, 1800, 2000 Initial Start Up Pre Start Note: Moving the curtain during the Freeze cycle A soak-out period of four hours is optional for this has no affect on control function, but will cause system. If desired, powering the compressor unit water to flow into the cube chute.
  • Page 27 Prodigy Eclipseä 1400,1800, 2000 Ice Bridge and Water Purge Adjustments Bridge Thickness - For the Service Tech Only 1/8-3/16" 1. Push and hold Off till the machine stops. bridge 2. Remove evaporator cover. 3. Remove curtain. 4. Use a hex wrench and rotate the bridge thickness adjustment screw in 1/16 turn increments CW to increase bridge thickness.
  • Page 28 Prodigy Eclipseä 1400, 1800, 2000 Controller Information Machine Indicator Lights · Power · Status · Water · Clean Code Display Main codes - automatically displayed Freeze Cycle F flashes Freeze Cycle is Pending Harvest Cycle H flashes Manual Harvest Bin is Full Clean Cycle Board Locked Test Mode...
  • Page 29 SW2. A curtain switch light is ON when a curtain is If the De-Scale light is on, the machine has determined that it needs to be cleaned. Contact an either open or not present. authorized Scotsman service agent and have the machine cleaned, de-scaled and sanitized. April 2006 Page 29...
  • Page 30 Prodigy Eclipseä 1400, 1800, 2000 Control Switches There is front access to two switches – On and Off. Adjustable ice level control, kit # KVS When this option is present there is an adjustment post and an additional indicator light to the right of Status De-Scale the four indicator lights mentioned above.
  • Page 31 Prodigy Eclipseä 1400,1800, 2000 Options Advanced Feature Board, kit #KSB When this option is present there is an additional The cuber drops ice in large sections. That ice will display panel in the area below the main control break up into random parts as it falls into the bin, board.
  • Page 32 Prodigy Eclipseä 1400, 1800, 2000 System Operation: This section is intended for the technician. Freeze: Understanding it is not necessary for the normal In the air cooled condensing unit sub-system operation and maintenance of this ice making (compressor package and condenser) the system.
  • Page 33 Prodigy Eclipseä 1400,1800, 2000 Refrigeration Details: combination, when entering the relatively cold The compressor provides the force that circulates evaporators, condenses, transferring latent heat to refrigerant in the refrigeration system. During the evaporators, which warms them. Ice releases freeze, when the vapor inlet and condenser by and falls into the bin.
  • Page 34 Prodigy Eclipseä 1400, 1800, 2000 Technicians Only: Freeze Cycle Sequence of Operation This sequence begins with a restart after the unit has shut off with the bin full. Ice has been consumed, causing the ice sensors to become un-blocked. 1. The controller (four minutes has to have passed since the machine shut off on bin full for the machine to restart) 2.
  • Page 35 Prodigy Eclipseä 1400,1800, 2000 Technicians Only: Harvest Cycle Sequence of Operation When harvest begins, the controller connects power to the external relay for the CP's solenoids. It also connects power to the vapor inlet solenoid valve in the cabinet of the EH430. The vapor inlet solenoid valve and the condenser bypass valve open.
  • Page 36 Prodigy Eclipseä 1400, 1800, 2000 Control Safeties Max freeze time – 45 minutes Restarts When exceeded, the controller will attempt another Power Interruption freeze cycle. If the condition is exceeded again the The controller will automatically restart the ice next cycle, the control will again attempt another machine after adequate voltage has been restored.
  • Page 37 Prodigy Eclipseä 1400,1800, 2000 Controller Operation Control Button Use (from standby) Change De-Scale Notification Interval Set purge level, 1-5 (1 is minimum, 5 is maximum) Like the others, this feature is accessible only from standby (Status Light Off). or Automatic: ·...
  • Page 38 Be sure all holes are full open. reservoir has filled. 13. Locate ice thickness sensor (under left 6. Pour 24 ounces of Scotsman Clear 1 nickel curtain). Squeeze mounting legs together to safe scale remover into the reservoir. release sensor. Wash the metal surfaces of the 7.
  • Page 39 Prodigy Eclipseä 1400,1800, 2000 Squeeze Tabs Together, Slide Out Until it Stops, 20. Circulate the sanitizer solution for 10 minutes, Then Lift to Remove then push and release the Clean button. 21. Allow the water system to be flushed of sanitizer for at least 20 minutes, then push and release the Off button.
  • Page 40 Prodigy Eclipseä 1400, 1800, 2000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction No ice No power to ice making section Restore power No power to condensing unit Restore power Head has power, but power light is off Check transformer Unit manually switched off Push and release the on button, ask user why it was shut off...
  • Page 41 Prodigy Eclipseä 1400,1800, 2000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction No ice No refrigeration, maximum harvest time Check compressor, refrigerant charge, code is displayed and liquid inlet valve. Note that if liquid inlet valve is not open, compressor will pump down and suction pressure will be very low.
  • Page 42 Prodigy Eclipseä 1400, 1800, 2000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction Low capacity Dirty condenser Clean condenser Air temperature intake to condenser Re-orient condenser to avoid hot air very high intake Water temperature intake to ice making Check for hot water supply to ice section very high machine due to mal-functioning or...
  • Page 43 Prodigy Eclipseä 1400,1800, 2000 Operational Characteristics 1400 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F 70/70/50 90/90/70 120/110/100 Freeze (minutes) 10 to 14 13 to 17 21 to 25 Harvest (minutes) 1 to 1.5 1 to 1.5 1/2 to 1 System Pressures @ Condenser Temp/Cabinet Temp/Water Temp in degrees F.
  • Page 44 Prodigy Eclipseä 1400, 1800, 2000 Operational Characteristics 1800 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F. 70/70/50 90/90/70 120/110/100 Freeze 10 to 14 minutes 12 to 16 minutes 17 to 19 minutes Harvest 1 to 1:30 minutes 1 to 1:30 minutes 1 to 1:30 minutes System Pressures @ Condenser Temp/Cabinet Temp/Water Temp in degrees F...
  • Page 45 Prodigy Eclipseä 1400,1800, 2000 Operational Characteristics 2000 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F. 70/70/50 90/90/70 120/110/100 Freeze (minutes) 7 to 11 9 to 13 15 to 19 Harvest (minutes 1 to 2 1 to 1.5 1/2 to 1 System Pressures @ Condenser Temp/Cabinet Temp/Water Temp in degrees F 70/70/50...
  • Page 46 Prodigy Eclipseä 1400, 1800, 2000 Refrigeration System Service Recovery Recovery must be done from the condensing unit, but requires the ice machine to be shut down. 1. At the ice making section, remove the front panel. 2. Push and release the Harvest button. When the machine shuts off, recover the refrigerant.