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Summary of Contents for Bauer S655
- Page 1 ORIGINAL OPERATING MANUAL PLUG & PLAY SEPARATOR SYSTEM Version: I- 2020...
- Page 2 Please make this manual available to your staff. Please state the pump type and serial number of your BAUER Plug & Play Separator System and its components in all inquiries, correspondence, warranty claims or parts orders.
- Page 3 It is very important to include with all guarantee claims and all correspondence related with this machine the entire serial number group, including all letters, both for the machine and for its relevant components. This point cannot be stressed enough. Operating Manual for BAUER PLUG & PLAY Separator System...
- Page 4 Operating Manual for BAUER Plug & Play Separator System...
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Page 5: Table Of Contents
Manual operation without clear effluent pump: ..................27 PROBLEMS – TROUBLESHOOTING ........................28 WINTER OPERATION – TAKING OUT OF OPERATION ..................31 10 MAINTENANCE AND INSPECTION ........................31 11 NOTES: ..................................32 12 CONFORMITY DECLARATION..........................33 Operating Manual for BAUER Plug & Play Separator System... - Page 6 Figure 23 lever and switch position in manual operation without clear effluent pump ............ 27 Figure 24 motor protection switches ..........................28 Figure 25 electrical cabinet main switch .......................... 28 Figure 26 Plug & Play Separator System ........................31 Operating Manual for BAUER Plug & Play Separator System...
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Page 7: General Safety Instructions
The recipient of the machine must be instructed with reference to the mentioned regulations. Should you encounter difficulties in understanding this manual or other instruction, contact the respective dealer or the BAUER Company for any necessary clarifications. Product Liability According to the Product Liability Act, every farmer is an entrepreneur! In accordance with Section 9 PHG (Product Liability Act), liability for damage to physical property caused by defective products is expressly excluded. - Page 8 Intended use also includes compliance with manufacturer’s operating, maintenance and service instruc- tions. The BAUER Plug & Play Separator System may be used and operated only by persons who are familiar with the system and aware of the hazards involved.
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Page 9: General Instructions For Safety And Accident Prevention
The system must be inspected for externally identifiable defects before it is started up each time. Any changes that occur, including changes to the operating behavior and functional disruptions, must be immediately re- ported to the competent party. The system must be immediately shut down and secured. Operating Manual for BAUER Plug & Play Separator System... - Page 10 After cleaning, the applied covers / tape must be completely removed again. Wear appropriate protective gear to protect against flying particles while cleaning with compressed air or steam jets. Operating Manual for BAUER Plug & Play Separator System...
- Page 11 Always ensure sufficient ventilation when working with slurry. When working with biologically active materials in connection with the BAUER Plug & Play Separator System or connected components, the decomposition of these materials can lead to the production of life-threatening gases, especially in enclosed spaces.
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Page 12: Function Description
3 FUNCTION DESCRIPTION The BAUER Plug & Play Separator System is a compact mobile separation unit with all components installed within a minimal space in order that these can be transported quickly and easily to another location. It serves for separating pump able slurry (solid-liquid mixtures with relatively low solid matter content and no foreign bodies such as metal parts, stones, wood or rags) into solid and liquid (thin slurry, effluent) fractions. -
Page 13: Setup Of The Plug & Play Separator System
4 SETUP OF THE PLUG & PLAY SEPARATOR SYSTEM Condition of the BAUER Plug & Play Separator System upon Delivery The BAUER Plug & Play Separator System was developed by BAUER GmbH. It is delivered as a complete unit (separator, feed and discharge pumps, incl. pipelines and control). -
Page 14: Figure 4 Main Components
Features, Identification and Information An overview of the components of the BAUER Plug & Play System is provided in Fig.4 Every BAUER Plug & Play System is adapted precisely to the customer requirements before assembly and configured accordingly. This means that every BAUER customer receives a P&P system that is perfectly adapted to his needs. -
Page 15: Information On The Plug & Play Separator System Type Plate
Depends on separator type 4.5.2 Information Signs Information signs can be found on the individual main components, such as the Bauer separator, Bauer ec- centric screw pump and rotary discharge pump and are explained in the individual operating manuals. Any damaged signs must be replaced. These can be ordered from your dealer. -
Page 16: Figure 5 Dimensions Plug & Play Separator System - All Dimensions In [Mm]
Setup and Assembly The basic dimensions of the BAUER Plug & Play Separator System for determining the dimensions of the setup location are shown in Fig. 5 PP655 PP855 2940 3010 in transportposition 2005 2005 support inside 1180 1180 1165... -
Page 17: Electrical Connection
Figure 6 rotation direction of the screw Direction of rotation incorrect: Indicator light is off If the direction of rotation is incorrect, two of the current-carrying conductors “L1” and “L2” in the switch cabinet are swapped. Operating Manual for BAUER Plug & Play Separator System... -
Page 18: Preparation For Initial Startup
14. Set the motor protection circuit breaker to the required rated current. 15. After switching on, check the correct direction of rotation (see section 5); note the arrow on the press head, switch motor off again. Operating Manual for BAUER Plug & Play Separator System... -
Page 19: Initial Startup
All motor protection switches (5F1, 5F2, 5F3, 6F1, 6F2, 7F1) check on the proper nominal current of the respective electric motors or set and then activate Figure 7 motor ciurcuit breakers Operating Manual for BAUER Plug & Play Separator System... -
Page 20: Figure 8 Electrical Cabinet
(Switch Po- sition „OFF), after that, the break-through-control is active. Bridging switch for Break-through control OFF - ON Figure 11 Bridging switch for break through control Operating Manual for BAUER Plug & Play Separator System... -
Page 21: Figure 12 Fault Bridging Pressure Sensor
After installing a new pressure sensor, the switch “PRESSURE SENSOR BRIDGING” must be turned to “OFF” for the machine to function correctly. Operating Manual for BAUER Plug & Play Separator System... -
Page 22: Figure 13 Reset Button / Fault Lamp
Press the switches of the respective components (separator, feed pump; clear effluent pump; conveyor belt (if available), on the remote control (please refer fig.15) to check the function: Figure 13 Figure 15 remote control Operating Manual for BAUER Plug & Play Separator System... -
Page 23: Figure 16 Auto-0-Hand Switch
During separator-operation must be ensured that sufficient liquid is present in the inlet housing, this is realized by temporarily on and off switching of the feed pump. This pro- cess is repeated until the plug in the separator press head moves continuously forward. Operating Manual for BAUER Plug & Play Separator System... -
Page 24: Automatic Operation
In order to start the system again, the pressure must be re- leased from the inlet pipes (red light on the pressure sensor goes out). Operating Manual for BAUER Plug & Play Separator System... -
Page 25: Automatic Operation
The different operating modes are described further below (see chapter 7.10.3 to chapter 7.10.6). 7.10.1 Automatic Operation The automatic mode is the preferred mode of operation for the BAUER Plug & Play separation sys- tem. In the automatic mode the system is regulated via a pressure sensor and a frequency converter. -
Page 26: Automatic Operation With Clear Effluent Pump
Gate valve closed Ball valve 3“ open AUTO HAND REVERSE OFF FORWARD REVERSE OFF FORWARD Limit switch active Figure 20 lever and switch position in Automatic operation with clear effluent pump Operating Manual for BAUER Plug & Play Separator System... -
Page 27: Automatic Operation Without Clear Effluent Pump
Gate valve open HAUPTSCHALTER AUTO HAND REVERSE OFF FORWARD RÜCKW OFF VORW Limit switch inactive AUTO O HAND Figure 21 lever and switch position in Automatic operation without clear effluent pump Operating Manual for BAUER Plug & Play Separator System... -
Page 28: Manual Operation With Clear Effluent Pump
OPERATION switch on electr.cabinet: Gate valve closed REVERSE OFF FORWARD REVERSE OFF FORWARD AUTO HAND Limit switch active Figure 22 lever and switch position in manual operation with clear effluent pump Operating Manual for BAUER Plug & Play Separator System... -
Page 29: Manual Operation Without Clear Effluent Pump
Limit switch inactive REVERSE OFF FORWARD REVERSE OFF FORWARD AUTO HAND Figure 23 lever and switch position in manual operation without clear effluent pump Abbildung 21 Hebel und Schalterstellung im Handbetrieb ohne Ablaufpumpe Operating Manual for BAUER Plug & Play Separator System... -
Page 30: Problems - Troubleshooting
„Reset“-lamp does not light up „Operation OK“ lamp does not light up Frequency inverter does not start up Check the supply line for correct connection and proper condition Operating Manual for BAUER Plug & Play Separator System... - Page 31 1. Reset-lamp does not light up Check power supply line for cor- rect connection and proper condi- 2. „Operation OK“ lamp does not light tion. 3. Frequency converter does not start Operating Manual for BAUER Plug & Play Separator System...
- Page 32 Please always have the serial A problem as described number ready. above cannot be cor- rected despite optimal configuration according to the instructions given above. Operating Manual for BAUER Plug & Play Separator System...
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Page 33: Winter Operation - Taking Out Of Operation
Check whether bolts and screw connections are firm Check load-bearing parts for any cracks or damage Figure 26 Plug & Play Separator System Operating Manual for BAUER Plug & Play Separator System... -
Page 34: Notes
11 NOTES: Operating Manual for BAUER Plug & Play Separator System... -
Page 35: Conformity Declaration
Safety of machinery – Electrical equipment of machines EN 60204-1:2009/12 Part1 - General requirements This declaration is invalidated by any modification of the machine not approved by Bauer GmbH. Party responsible for documentation: Thomas Theissl, Kowaldstraße 2, 8570 Voitsberg, Austria,...
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