Related Manuals for Bauer PSS 1.2
Summary of Contents for Bauer PSS 1.2
- Page 1 ORIGINAL OPERATING MANUAL FAN PRESS SCREW SEPARATOR PSS 1.2 PSS 3.2 PSS 1.2-520 PSS 1.2-780 PSS3.2-520 PSS3.2-780 PSS3.2-1040 PSS 3.3 PSS 5.2 PSS3.3-780 PSS5.2-520 PSS5.2-780 PSS5.2-1040 Version: I- 2019...
- Page 2 PRESS SCREW SEPARATOR in all inquiries, correspondence, warranty problems or parts orders. You will find this information on the type plate riveted onto the screen housing of the separator. We wish you great success with your FAN PRESS SCREW SEPARATOR! Betriebsanleitung für FAN Press Schnecken Separator PSS 1.2/3.2/3.3/5.2 /5.2S...
- Page 3 It is very important to include with all guarantee claims and all correspondence related with this ma- chine the entire serial number, including all letters, both for the machine and for its relevant compo- nents. This point cannot be stressed enough. Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2...
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Page 4: Table Of Contents
TABLE OF CONTENTS GENERAL SAFETY INSTRUCTIONS ....................... 4 Warnings and Symbols ..........................4 Duty to Furnish Information ......................... 4 Product Liability............................4 Qualified Operators ............................. 5 Intended Use ............................... 5 Unauthorized Modification and Manufacture of Replacement Parts ............5 Disposal ............................... 5 GENERAL INSTRUCTIONS FOR SAFETY AND ACCIDENT PREVENTION .......... - Page 5 MOUTH PIECE EXTENSION ........................ 38 15.5 HOUSING SPACER RING ........................38 15.6 INNER TUBE EXTENSION ........................39 15.7 RINSING DEVICE ..........................39 16 NOTES: ................................40 17 CONFORMITY DECLARATION ........................41 Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2...
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Page 6: General Safety Instructions
1 GENERAL SAFETY INSTRUCTIONS This operating manual contains important information that must be observed during setup, operation and maintenance. For this reason, it must always be read and observed very carefully by the installa- tion technician as well as the qualified personnel. It must always be available at the usage location of the machine. -
Page 7: Qualified Operators
The machine must be disposed of according to the local disposal regulations. The user must ensure safe and environmentally friendly disposal of operating materials and ancillary materials as well as replaced parts. Dispose of oil, grease, and filters in accordance with regulations! Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 8: General Instructions For Safety And Accident Prevention
2 GENERAL INSTRUCTIONS FOR SAFETY AND ACCIDENT PRE- VENTION Check the operational safety of the machine before every start ! WARNING All regulations of public authorities that apply to the operation and maintenance of the system must be strict- ly observed. - Page 9 After cleaning, all gear oil and media lines as well as all electrical connections must be inspected for leaks, loosened connections, abrasions and damage. Identified defects must be corrected immediately. Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2...
- Page 10 The bolt connections loosened during maintenance and repair work must be tightened again. Observe the required tightening torques. If it is necessary to remove safety features during maintenance, setup or repairing, the safety equipment must be re-installed and inspected immediately after completion of the work. ...
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Page 11: Function Description
The solid matter content in the separated liquid can be reduced with a smaller screen gap width. The degree of solid separation is improved by smaller screen gap widths. “ ” More information about the configuration options can be found in section 7 Initial Start-up Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 12: Setup Of The Separator
Sale oft he solid BAUER slurry BAUER phase injector Cerres Pivot oder Rainstar Composting oft Separator the solid phase PSS 1.2;3.2,5.2 FAN MAGNUM pump system BAUER slurry mixer BIOGASANLAGE eccentric spiral submersed submersed pump Helix motor pump... -
Page 13: Features, Identification And Information
17 Supplemental seal Housing protection ring Abb.4-2 Main components The precise article numbers of the wearing parts and the organization of the main components can be found in the replacement parts list. Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 14: Type Plates - Information Signs
4.5 TYPE PLATES - INFORMATION SIGNS When you contact your dealer or communicate directly with FAN GesmbH about wearing parts or for technical support for your press screw separator, you will be asked for your serial number and machine number in order to ensure faster and more effective assistance. The type, year of manufacture and serial number of the separator is indicated on the type plate riveted to the screen housing near the inflow. -
Page 15: Setup And Assembly
PSS 5.2-780 ca. 530kg PSS 5.2-1040 ca. 870kg PSS with Oscillator PSS with inflow cover PSS with Oscillator with Hopper PSS with Hopper Abb 4-3 Dimension of Separator PSS 1.2/3.2/3.3 /5.2 Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... - Page 16 Fig. 4-4 illustrates a suggestion for determining the size of the separator setup location. It is very important that a clearance of at least 1500 mm or more is ensured in front of the mouth piece of the separator. This clearance is required to remove the auger and the screen for maintenance. It must be possible to remove the auger and the screen for regular inspections.
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Page 17: Complete System
Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 18: Standard Setup
Ventilation Note Inflow The separator must be set up so that the solid can be freely discharged. There must be a corresponding height difference between the solid discharge point and the ground. The volume Overflow of the cone of discharged material can be determined based on the setup height. -
Page 19: Electrical Connection
If this is not the case, two of the current-carrying conduc- tors at the geared motor connection or in the switch cabi- net must be swapped. Fig. 5-1 Rotation direction of the auger Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 20: Setup And Operation Of The Motor
5.1 SETUP AND OPERATION OF THE MOTOR The motors in the standard design are suitable for operation up to a maximum ambient temperature of +40 °C (104 °F) as well as an elevation of up to 1000 m above sea level. Conditions of high humidity (e.g. -
Page 21: Preparation For Initial Start-Up
Two weight arms and weights are available to stabilize the solid cake and to adjust the dry matter content. These weights should be affixed as necessary. Fig. 7-1 Weight arms and weights Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 22: Solid Cake Formation
NOTE The reaction time before each setting change takes several minutes, meaning that the effect of any change can only be determined after this time. For this reason, always allow enough time after making a change and only make changes in small steps! NOTE Before the initial start-up and after prolonged downtime, the separator should be flooded before switching it on by starting the pump briefly in order to prevent possible damage... -
Page 23: Configuration To Stabilize The Solid Cake
Fig. 7-5 Cake too soft Depending on the medium, the adjustments described above must be performed multiple times upon start-up until a stable condition is reached and the performance of the separator is optimized. Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 24: Additional Instructions For Flawless Operation
7.4 ADDITIONAL INSTRUCTIONS FOR FLAWLESS OPERATION Make certain that the overflow does not produce a siphon effect. This would produce unfavorable flows with too little solid matter entering the separator, lowering the throughput while also interfering with the self-cleaning of the screen, which is activated by the solid matter. -
Page 25: Test For Separation Capability
Also ensure that the liquid pressure on the separator does not exceed a value of 2 m water column. Ventilation Inflow Solid Open drainage Fig. 9-1 Typical arrangement for the operation of 3 separators in parallel Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 26: Liquid Cleaning
10 LIQUID CLEANING Fig. 10-1 illustrates the arrangement of 2 separators in series, where the effluent of the first separator is supplied to the second separator. The second separator is equipped with screens of a smaller gap width than the first separator in order to achieve a further clarifying of the liquid. Inflow Fig. -
Page 27: Maintenance And Inspection
No medium should escape from this opening; otherwise, Fig.13-3 Inspection opening the blocking seal is damaged and must be replaced. Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 28: Supplemental Seal
13.1.2 Supplemental Seal Bushing Ring The supplemental seal provides additional protection for the attached unit of the geared motor and forms one stage of the labyrinth seal Sliding ring O-Rings Spacer ring Subsequent installation of the supplemental seal: Fig. 13-4 Supplemental seal 1. -
Page 29: Inspection Of The Screen And The Guide Rails
Fig. 13-7 Housing of Separator with screen guide rails and G-rail plastic profile for standard screen in the drainage area and T-rail plastic profile for high-pressure screen in the press area Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... - Page 30 The plastic profile rails serve to dampen the impact shocks of the separator on the screen guide rails and reduce friction. “ ” “ ” The screen floats breathes ] in the guide rails, depending on how hard the solid cake is. The slight “...
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Page 31: Inspecting And Reinstalling The Screen
This must be checked with a thickness gage (Fig. 13-13). Fig. 13-13 Movable screen in the separator, Inspection of the floating capacity with the inspection of the floating capacity by hand thickness gage (left) Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 32: Inspecting And Reinstalling The Auger
13.4 INSPECTING AND REINSTALLING THE AUGER The auger is made of stainless steel. In the area of the screen, the auger blades have been plated with a special material according to a special process, see Fig. 13-14. Inspect the auger for any damage and clean it. -
Page 33: Evaluation Criteria For The Auger And Screen With Regard To Wear And Recoating
In principle, the auger should be recoated before the plating has been removed by wear, uncovering the base material of the auger. Otherwise, the wear on the auger will increase severely enough that it can no longer be recoated at reasonable expense. Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 34: Summary Of Maintenance And Inspection Intervals
For example, Fig. 13-18, right and middle images, shows plating that has been worn down on the outer edges of the auger, but recoating is still possible because the plating on the face side is still retained up to 20%, meaning that the actual auger blade has not yet been damaged. Excluding the plating, the auger blades have a thickness in this area of 10 mm, meaning that the remaining plating can be de- termined very precisely with a depth caliper. -
Page 35: Problems - Troubleshooting
Indications of possible deviations from the normal operating condition of the separator as well as pos- sible causes and remedies are provided in the following table to assist you in troubleshooting prob- lems. Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 36: Troubleshooting
14.2 TROUBLESHOOTING Fault Cause Remedy 1. Check: Switch cabinet and overflow 1. The material supply has been in- No solids are produced line. terrupted: Inspect and start the pump. The pump is off No liquid is discharged Clean the lines. - Page 37 Start-up. The cake may be ejected if the sol- id content in the supply medium decreases significantly. Use a finer screen. Solids are too fine and have no fibrous structure Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2...
- Page 38 Remedy Fault Cause Replacement of the block- ing seal The pump is a high-pressure pump Replace the pump with a low- and/or the supply medium is highly pressure pump. Despite the supply of sealing abrading. medium (see section Mainte- The blocking seal has been worn The blocking seal must be re- nance and Inspection under out by the duration of operation.
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Page 39: Accessories
The fill level sensor is connected in the switch cabinet and switches off the geared motor when the medium in the separator falls below a certain volume. Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 40: Cake Break-Up Protection
15.3 CAKE BREAK-UP PROTECTION A cake break-up means that the cake is shot out and the supplied medium leaves the separator un- separated via de mouth piece. The FAN press screw separator can be equipped on op- tion with a limit switch at the weight arms of the output regulator. -
Page 41: Inner Tube Extension
This device helps to keep the screen permanently clean during operation and during standstill it avoids a jamming of the screen with the cooled fat. hose jetting lance screen housing screen Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2... -
Page 42: Notes
16 NOTES: Operating Manual for FAN Press Screw Separator 1.2/3.2/3.3/5.2... -
Page 43: Conformity Declaration
This declaration becomes void in event of any changes to the machine made without the approval of FAN Separator GmbH. Party responsible for documentation: Thomas Theissl, Kowaldstraße 2, 8570 Voitsberg, Austria Operating Manual for FAN Press Screw Separator PSS 1.2/3.2/3.3/5.2...
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