Hyster A970 Service & Repair Manual
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Hyster A970 Service & Repair Manual

Hyster A970 Service & Repair Manual

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Hyster A970 (J80XN, J90XN, J100XN, J100XLN,
J110XN, J120XN) Forklift

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Summary of Contents for Hyster A970

  • Page 1 Hyster A970 (J80XN, J90XN, J100XN, J100XLN, J110XN, J120XN) Forklift...
  • Page 2 PERIODIC MAINTENANCE J80-120XN, J100XNL [A970] PART NO. 4040733 8000 SRM 1541...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Direction and Speed Control Pedals ......................27 Lift System Operation ..........................28 Oil Leaks ............................... 28 Maintenance Procedures Every 500 Hours or Three Months ................28 Forks .................................. 28 Remove ................................28 Inspect ................................30 Install ................................30 Adjustment ..............................30 ©2015 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 Table of Contents TABLE OF CONTENTS (Continued) Header Hose Checks ............................31 Mast Lubrication ...............................32 Brake Fluid Check ............................34 Master Cylinder Oil Check ...........................34 Bleeding the Brake System ........................36 Operator Presence System Check ........................38 Drive Axle Unit Assembly, Gear Oil Level Check ...................38 Drive Axle Unit Assembly, Wet Brake Oil Level Check .................38 Tilt Cylinder Rod End Pins ..........................
  • Page 7 Wheels, Install .............................. 80 Solid Rubber Tires on Pneumatic Wheels, Change ..................80 Remove Tire From Wheel ..........................81 Install Tire on Wheel ............................82 Wheels, Install .............................. 84 Dual Drive Wheels, Install ...........................84 This section is for the following models: (J80-120XN, J100XNL) [A970]...
  • Page 8 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...

  • Page 9: General

    Make sure that the moving parts are attached to parts that cannot Your dealer for Hyster lift trucks will advise you on move. the maintenance time intervals based on their survey of the application.

  • Page 10: Serial Number Data

    General 8000 SRM 1541 SERIAL NUMBER DATA If a tool causes a short circuit, the high current flow from the battery can cause personal injury or The serial number code for the lift truck is on the property damage. Nameplate and stamped into the front face of rear Some checks and adjustments are performed with bulkhead.

  • Page 11: How To Move Disabled Lift Truck

    8000 SRM 1541 General HOW TO MOVE DISABLED LIFT TRUCK 3. Tow with another lift truck of equal or greater capacity than the disabled lift truck. Install a load of approximately half-capacity on the forks How to Tow Lift Truck of the lift truck that is being used to tow the disabled lift truck.

  • Page 12: How To Put Lift Truck On Blocks

    General 8000 SRM 1541 HOW TO PUT LIFT TRUCK ON BLOCKS 2. Put the mast in a vertical position. Put a block under each outer mast channel. How to Raise Drive Tires 3. Tilt the mast fully forward until the drive tires are raised from the surface.

  • Page 13: How To Clean A Lift Truck

    8000 SRM 1541 General HOW TO CLEAN A LIFT TRUCK 5. Be sure to avoid directing the spray into electrical panel compartment. Ensure over- spray does not come in contact with electrical WARNING components; DO NOT spray water directly at Compressed air can move particles so that they electrical components, wiring connectors or cause injury to the user or to other personnel.

  • Page 14: Maintenance Schedule

    Maintenance Schedule 8000 SRM 1541 Maintenance Schedule The Maintenance Schedule has time intervals for The Maintenance Schedule has the maximum serv- inspection, lubrication, and maintenance for your ice intervals for usage under normal conditions. In- lift truck. The service intervals are provided in both spect and lubricate more frequently if the lift truck operating hours recorded on the lift truck hourme- operates in dirty, dusty, wet, or difficult conditions.
  • Page 15 8000 SRM 1541 Maintenance Schedule Table 1. Maintenance Schedule Item Item 8 hr/ 500 hr/ 2000 hr/ 4000 hr/ Procedure or Specification Daily 3 mo 1 yr 2 yr Quantity Tires Check condition. Automatic Parking Check operation. Must hold capacity Brake load on a 15% grade [a slope that...
  • Page 16 Maintenance Schedule 8000 SRM 1541 Table 1. Maintenance Schedule (Continued) Item Item 8 hr/ 500 hr/ 2000 hr/ 4000 hr/ Procedure or Specification Daily 3 mo 1 yr 2 yr Quantity Hydraulic Oil 57 liter (60 qt) -40 to 22°C Sub-zero Construction NOTE 8 (-40 to 71.6°F)
  • Page 17 8000 SRM 1541 Maintenance Schedule Table 1. Maintenance Schedule (Continued) Item Item 8 hr/ 500 hr/ 2000 hr/ 4000 hr/ Procedure or Specification Daily 3 mo 1 yr 2 yr Quantity Drive Axle Unit Check oil level. Use gear oil. Assembly 2.6 liter (2.7 qt) John Deere JDM...
  • Page 18 See NOTE 2. See NOTE 1 and NOTE 13. Hydraulic Control Lubricate as Use silicone Levers required. lubricant spray. Hyster P/N 328388. Heater- Air Filter Replace air See Parts Manual. filters. Quantity of 2. Heater- Heater Clean heater Use compressed air.
  • Page 19 NOTE 10: Inspect after an impact likely to cause damage. In large diameter paper-roll production applications, inspect at first 4000 hours with subsequenct inspection at 2000-hour intervals. At your request your Hyster dealer will advise you of the appropriate service intervals based on an application survey.

  • Page 20: Maintenance Procedures Every 8 Hours Or Daily

    Maintenance Procedures Every 8 Hours or Daily 8000 SRM 1541 Maintenance Procedures Every 8 Hours or Daily Inspect WARNING DO NOT operate a lift truck that needs repairs. Re- WARNING port the need for repairs immediately. If repair is DO NOT try to correct fork tip alignment by bend- necessary, put a DO NOT OPERATE tag in the op- ing the forks or adding shims.
  • Page 21 8000 SRM 1541 Maintenance Procedures Every 8 Hours or Daily 1. FORK 2. LOCK PIN 3. SPRING 4. WASHER 5. WEDGE 6. KNOB 7. LOCK PIN ASSEMBLY 8. TOP FORK HOOK 9. LOWER FORK HOOK Figure 7. Fork Lock Pin Assembly 1.

  • Page 22: Inspection Of Mast, Carriage, Header Hoses, Lift Chains, And Attachments

    Maintenance Procedures Every 8 Hours or Daily 8000 SRM 1541 Inspection of Mast, Carriage, Header Hoses, 6. Check that lift chains are correctly lubricated. Lift Chains, and Attachments Use SAE 30W engine oil to lubricate lift chains. 7. Inspect the lift chains for cracks or broken links WARNING and worn or turned pins.

  • Page 23: Safety Labels

    8000 SRM 1541 Maintenance Procedures Every 8 Hours or Daily Safety Labels When the telescopic column locking handle is tight- ened to 6 N•m (53 lbf in), the steering wheel should remain locked in place. Use multipurpose grease as WARNING shown in the Maintenance Schedule and lubricate Safety labels are installed on the lift truck to pro- the lever and pivots as needed.

  • Page 24: Operator Restraint System

    Maintenance Procedures Every 8 Hours or Daily 8000 SRM 1541 Operator Restraint System out and retracts smoothly. If the seat belt does not pull out of the retractor assembly There is an indicator icon on the display panel for the internal latch may be locked. Pull firmly the seat belt.

  • Page 25: Seat Adjustment For Operator Weight

    8000 SRM 1541 Maintenance Procedures Every 8 Hours or Daily Seat Adjustment for Operator Weight on the pedals. This ensures that the operator is set at the midpoint of the 80 mm (3.5 in.) suspension. See Figure 11. CAUTION • The weight adjustment handle can be turned A major cause for high Whole Body Vibration is as shown to increase or decrease the weight...
  • Page 26 Maintenance Procedures Every 8 Hours or Daily 8000 SRM 1541 A. STANDARD, NON SUSPENSION SEAT B. FULL SUSPENSION SEAT 1. SEAT BELT 5. BACKREST ANGLE ADJUSTMENT LEVER 2. WEIGHT ADJUSTMENT HANDLE 6. ARMREST 3. RIDE POSITION INDICATOR 7. SWIVEL LATCH RELEASE LEVER 4.

  • Page 27: Battery Restraint System

    8000 SRM 1541 Maintenance Procedures Every 8 Hours or Daily Battery Restraint System The side spacer plate helps prevent side-to-side movement of the battery. The retention pin helps to prevent the battery from falling out of the battery WARNING compartment if a tipover occurs. The hood latch mechanism and battery restraint system must operate correctly before a lift truck The battery restraint system must function so that...

This manual is also suitable for:

J80xnJ90xnJ100xnJ100xlnJ110xnJ120xn

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