APE D62-52 Spare Parts Manual
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APE D62-52 Spare Parts Manual

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APE DIESEL HAMMER
SPARE PARTS MANUAL
DEEP FOUNDATION
SOLUTIONS
800-248-8498
800-248-8498
WWW.AMERICANPILEDRIVING.
WWW.AMERICANPILEDRIVING.
COM
COM
Copyright © 2020 American Piledriving Equipment Inc. All Rights Reserved
MODEL D62-52
D70-52

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Summary of Contents for APE D62-52

  • Page 1 APE DIESEL HAMMER SPARE PARTS MANUAL DEEP FOUNDATION SOLUTIONS 800-248-8498 800-248-8498 MODEL D62-52 D70-52 WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING. Copyright © 2020 American Piledriving Equipment Inc. All Rights Reserved...
  • Page 2 Equipment Manual Division” at the address below. AMERICAN PILEDRIVING EQUIPMENT, INC. 7032 S. 196th Street Kent, Washington 98032 Office: 253-872-0141 Toll Free: 800-248-8498 Fax: 253-872-8710 APE_ Manuals@americanpiledriving.com 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 3 REFUSAL CRITERIA REPLACEMENT PARTS REFERENCE / NOTES A Table of Contents is included after the Foreword. Description: MODEL D62-52 • D70-52 Diesel Hammer 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.
  • Page 4 WARRANTY is expressly limited to SUBSTITUTION OF ANY PARTS WHATSOEVER, repairing or replacing, at APE’s option, USE OF PARTS NOT APPROVED BY APE OR ANY any parts which appear to APE upon ALTERATION OR REPAIR BY OTHERS IN SUCH A inspection to have been defective in MANNER AS, IN APE’S JUDGMENT, AFFECTS THE...
  • Page 5 Refer to schematic diagrams and the BOM (Bill of Materials) for component part specifications and recommended spare parts. When calling APE, always have the equipment serial number on hand in order to obtain quicker service. Page 5 800-248-8498 800-248-8498 MODEL D62-52 •...

  • Page 6: Table Of Contents

    DIESEL HAMMER FEATURES & BENEFITS ..................12 LUBRICATION INSTRUCTIONS ...................... 14 WARNING LABELS .......................... 15 DIESEL PILE HAMMER D62-52 / D70-52 ..................16 CYLINDER LOWER PART ASSEMBLY ....................18 VARIABLE-DELIVERY FUEL PUMP ASSEMBLY ................20 PUMP COVER ASSEMBLY / PUMP ELEMENT ASSEMBLY BOM..........22 PUMP BODY ASSEMBLY / CHECK-NON-RETURN VALVE ASSEMBLY BOM........23...

  • Page 7: Safety Section

    10. If there are any questions about the weights, Materials) for component part specifications and specifications and/or performance of the unit, contact APE before handling and/or operating the recommended spare parts. equipment. 11. Check wire rope clips for tightness and wire ropes When calling APE (American Piledriving for wear daily.
  • Page 8 Severe fires may result. A properly maintained fire extinguisher, suitable for oil fires, MUST be kept in the immediate vicinity of equipment operations. Page 8 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 9 Do not authorized in writing by APE. Doing so will void all use solvents, gasoline, or other harsh chemicals. warranties and may cause damage to the power Solvents, gasoline, or harsh chemicals could loosen unit or vibro.
  • Page 10 Eye components for leaks. Tighten all connections to the recommended torque. Page 10 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 11 Page 11 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 12: Diesel Hammer Features & Benefits

    The NEW 52 series Octagon style lower cylinder is interchangeable between the older 32 and 42 series hammers. Rebound Ring Page 12 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 13 Ready for bolt on flare kit applications which enables the hammer to fit multiple size leads . Flared Lead Guide makes it easy to load in the leads. Page 13 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 14: Lubrication Instructions

    Lubrication Instructions Page 14 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 15: Warning Labels

    250 blows per foot, but for no more than one foot of driving penetration. Pile inspectors should consult the APE factory for permission to exceed these limits. Failure to do so will void the warranty.

  • Page 16: Diesel Pile Hammer D62-52 / D70-52

    Diesel Pile Hammer D62-52 / D70-52 Page 16 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 17 Diesel Pile Hammer D62-52 / D70-52 APE PART NUMBER DESCRIPTION REMARKS 9136.00 Diesel Pile Hammer D62-52 Diesel Plie Hammer D70-52 9177.00 136.00-1 Inner Damping Ring 9136.01.00 Lower Cylinder Assembly 136.02.00 Variable Fuel Pump Assembly 9177.02.00 Variable Fuel Pump Assembly 9136.03.00 Upper Cylinder Assembly 135.05.00...

  • Page 18: Cylinder Lower Part Assembly

    Lower Cylinder Assembly Page 18 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 19 Rubber Ring 2 Piece 136.01.00-5 Washer 135.01.02-2 Reducer 135.01.02.02A Grease Nipple M10x1 135.01.00-2 Sealing Ring A18x22 JB1000 Plug Screw M18x1.5 Page 19 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 20: Variable-Delivery Fuel Pump Assembly

    Adjustable Washer 0.5 135.02.00-6 Adjustable Washer 0.6 135.02.00-7 Adjustable Washer 0.4 135.02.00-8 Pressure Spring 14.5x34x1 135.02-00-9 Push Rod 135.02.00-10 Screen Pin Page 20 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 21 Stop Valve Assembly 135.02.11 Regulation Rope GB93-87 Washer 8 GB879-1986 Dowel Pin 6x40 GB5782-1986 Locking Screw M8x50 JB1000 Plug Screw M18x1.5 Page 21 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 22: Pump Cover Assembly / Pump Element Assembly Bom

    Fuel Pump Element Assembly 135.02.03-1 Round Sealing Ring 42x3 135.02.03-2 Round Sealing Ring 47x2.5 Plunger Sleeve 135.02.03-3 Round Sealing Ring 40x2.5 Plunger Page 22 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 23: Pump Body Assembly / Check-Non-Return Valve Assembly Bom

    DESCRIPTION REMARKS 135.02.06 Check-Non-Return Valve Assembly 135.02.06-1 Housing 135.02.06-2 Valve Piston 135.02.06-3 Pressure Spring 135.02.06-5 Ring Type Nipple 135.02.06-4 Screw Page 23 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 24: Suction Valve Assembly Bom

    Suction Valve Assembly 135.02.09 135.02.09-1 Sleeve GB308-1989 Ball 8.731 135.02.09-2 Pressure Spring 7.3x8x0.7 135.02.09-5 Washer 135.02.09-6 Washer 135.02.09-3 Washer 135.02.09-4 Threaded Plug Page 24 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 25: Stop Valve Assembly Bom

    135.02.10-2 Pressure Spring 135.02.10-7 Valve Screw 135.02-10-3 Round Sealing Ring 12x3 135.02.10-5 Pressure Spring GB308-1989 Ball 8.731 135.02.10-4 Threaded Plug Page 25 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 26: Cylinder Upper Part Assembly

    Upper Cylinder Assembly Page 26 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 27 135.03.02 Filter Nozzle 180.03.02 Filter Nozzle JB982 Washer 36 180.03-1 Ratchet 135.03.00-3 Dowel Pin 13x60 GB6185-1986 GB93-1987 Washer GB5782-1986 Screw Page 27 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 28: Trip Gear Assembly

    Split Pin 10x112 135.05.01 Sheave Pin Assembly 135.05.00-15 Dowel Pin 25x140 135.05.00-5 Cover Page 28 NOTE: Only Active if Drill application is installed 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 29 135.05.04A-1 Sleeve 135.05.04A-2 Rope Pulley GB292-1994 Bearing 36220 135.05.04A-4 Pressure Plate 135.05.04A-3 Adjustable Ring GB93-1987 Washer 8 GB5782-1986 Screw M8x20 Page 29 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 30: Set Connecting Parts Assembly

    Connection Kit Page 30 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 31 Dowel Pin 55x90 GB5782-1986 Screw M30x220 APE PART NUMBER DESCRIPTION REMARKS For Guide Pad with Trip Gear GB5782-1986 Reduced Screw M24x200 Page 31 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 32: Lube Pump Assembly

    Lube Pump Assembly Page 32 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 33 Plug Screw 135.07.00-4 Pressure Spring 7.3x29.4x1.2 136.07.00-1 Plug Screw 135.07.02 Piston Assembly 135.07.02-1 Piston 135.07.02-2 Round Sealing Ring 135.07.02-3 Slide Ring Page 33 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 34: Pressure Valve Assembly Bom

    Ring Type Nipple 135.07.03-5 Threaded Plug 135.07.03-6 Pressure Spring GB308-1989 Ball 6 135.07.03-4 Adapter (Tube to Thread) 135.07.03-7 Rounding Sealing Ring 8x2 Page 34 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 35: Injection Valve Assembly Bom

    Locking Plate 135.02.07-2A Spring Washer 135.02.02-5 Pressure Spring 135.02.07-7 Adjustable Washer 135.02.07-4 Valve Piston 136.02.02-1 Injection Valve Body 135.0207-6 Protecting Cap Page 35 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 36: Piston Assembly Bom

    917.09.00 Striking Weight (Piston) Assembly 136.09.00-1 Striking Weight (Piston) 177.09.00-1(APE) Striking Weight (Piston) 136.08.00-2A Piston Ring 136.09.00-2A Catch Piston Ring Page 36 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 37: Transport Protecting Assembly Bom

    136.10.04A Piston Stop 135.06.00-4 Dowel Pin 40x75 135.06.00-2 Reduced Screw M24 136.10.01.01A Securing Clamp 135.10.00-1 Locking Screw / Travel Plug Page 37 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 38: Fuel Line / Breather Line Assembly

    Fuel Line / Breather Line Assembly Page 38 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 39 135.02.00-26 Threaded Pip Joint 135.02.00-33 Hollow Screw 135.02.00-32 Round Sealing Ring 17x1.5 136.02.02 Injection Valve Assembly 135.02.00-27 Dowel Pin 21x28 135.02.00-28 Sealing Page 39 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 40: Lube Line Assembly Assembly

    Lube Line Assembly Page 40 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 41 Hose (0.63m long) 135.12.00-1 Hose Clip GB93-87 Washer 8 GB5782-1986 Hexagon Headed Bolt M8x12 135.01.02-2 Reducer 135.01.02.02A Grease Nipple M10x1 Page 41 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 42: Tools And Accessories

    Tools and Accessories Page 42 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 43 Angled Screw Driver 8 GB5356-1998 Angled Screw Driver 19 Pliers A19 Oil Feeder Extended / Extension Bar Grease Gun 135.16.06.01 Grease Gun Adapter Page 43 800-248-8498 800-248-8498 MODEL D62-52 • D70-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 44: Reference / Notes

    RECOMMENDED BOLT TIGHTENING TORQUE “LUBRICATED SHCS” Socket Head Cap Screws When installing any APE equipment or parts apply lubricant and use APE standard Anti-Seize torque specs. See Tightening Torque Spec below. Failure to follow tightening torque spec can result in under / over tightening fasteners, leading to equipment failure or personal injury.
  • Page 45 All information given in this Manual is current and valid per the information available at the time of publication. (Please check the updated revision date at the bottom of each page.) American Piledriving Equipment, Inc. (APE) reserves the right to implement changes without prior notice.

This manual is also suitable for:

D70-52

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