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APE D80-52 Spare Parts Manual

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APE DIESEL HAMMER
SPARE PARTS MANUAL
DEEP FOUNDATION
SOLUTIONS
800-248-8498
800-248-8498
WWW.AMERICANPILEDRIVING.
WWW.AMERICANPILEDRIVING.
COM
COM
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
MODEL D80-52
D100-52

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Summary of Contents for APE D80-52

  • Page 1 APE DIESEL HAMMER SPARE PARTS MANUAL DEEP FOUNDATION SOLUTIONS 800-248-8498 800-248-8498 MODEL D80-52 D100-52 WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING. Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved...
  • Page 2 Equipment Manual Division” at the address below. AMERICAN PILEDRIVING EQUIPMENT, INC. 7032 S. 196th Street Kent, Washington 98032 Office: 253-872-0141 Toll Free: 800-248-8498 Fax: 253-872-8710 APE_ Manuals@americanpiledriving.com 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 3 REFUSAL CRITERIA REPLACEMENT PARTS REFERENCE / NOTES A Table of Contents is included after the Foreword. Description: MODEL D80-52 • D100-52 Diesel Hammer 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.
  • Page 4 WARRANTY is expressly limited to SUBSTITUTION OF ANY PARTS WHATSOEVER, repairing or replacing, at APE’s option, USE OF PARTS NOT APPROVED BY APE OR ANY any parts which appear to APE upon ALTERATION OR REPAIR BY OTHERS IN SUCH A inspection to have been defective in MANNER AS, IN APE’S JUDGMENT, AFFECTS THE...
  • Page 5 Refer to schematic diagrams and the BOM (Bill of Materials) for component part specifications and recommended spare parts. When calling APE, always have the equipment serial number on hand in order to obtain quicker service. Page 5 800-248-8498 800-248-8498 MODEL D80-52 •...

  • Page 6: Table Of Contents

    DIESEL HAMMER FEATURES & BENEFITS ............12 LUBRICATION INSTRUCTIONS ................14 WARNING LABELS ....................15 DIESEL PILE HAMMER D80-52 / D100-52 ............16 CYLINDER LOWER PART ASSEMBLY ..............18 FUEL INJECTION DEVICE ASSEMBLY ..............20 VARIABLE DELIVERY FUEL PUMP ASSEMBLY ............. 24 CYLINDER UPPER PART ASSEMBLY ..............

  • Page 7: Safety Section

    10. If there are any questions about the weights, Materials) for component part specifications and specifications and/or performance of the unit, contact APE before handling and/or operating the recommended spare parts. equipment. 11. Check wire rope clips for tightness and wire ropes When calling APE (American Piledriving for wear daily.
  • Page 8 Severe fires may result. A properly maintained fire extinguisher, suitable for oil fires, MUST be kept in the immediate vicinity of equipment operations. Page 8 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 9 Do not authorized in writing by APE. Doing so will void all use solvents, gasoline, or other harsh chemicals. warranties and may cause damage to the power Solvents, gasoline, or harsh chemicals could loosen unit or vibro.
  • Page 10 Eye components for leaks. Tighten all connections to the recommended torque. Page 10 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 11 Page 11 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 12: Diesel Hammer Features & Benefits

    The NEW 52 series Octagon style lower cylinder is interchangeable between the older 32 and 42 series hammers. Rebound Ring Page 12 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 13 Ready for bolt on flare kit applications which enables the hammer to fit multiple size leads . Flared Lead Guide makes it easy to load in the leads. Page 13 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 14: Lubrication Instructions

    Lubrication Instructions Page 14 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 15: Warning Labels

    250 blows per foot, but for no more than one foot of driving penetration. Pile inspectors should consult the APE factory for permission to exceed these limits. Failure to do so will void the warranty.

  • Page 16: Diesel Pile Hammer D80-52 / D100-52

    Diesel Pile Hammer D80-52 / D100-52 Page 16 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 17 Diesel Pile Hammer D80-52 / D100-52 APE PART NUMBER DESCRIPTION REMARKS 9137.00 Diesel Hammer D80-52 Diesel Hammer D100-52 9138.00 D100 137.08.00 Impact block assembly 137.09.00 Striking Weight (Piston) for D80-52 138.09.00 Striking Weight (Piston) for D100-52 D100 9137.01.00 Cylinder Lower Part Assembly For D80-52 9138.01.00...

  • Page 18: Cylinder Lower Part Assembly

    Cylinder Lower Part Assembly Page 18 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 19 Sealing Ring 135.02.00-29 Sealing Ring A20 x 24 137.01.00-2 Plug Screw M20 x 1.5 138.01.03 Thick Ring D100 138.06.00-2 Screw D100 Page 19 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 20: Fuel Injection Device Assembly

    Fuel Injection Device Assembly Page 20 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 21 Threaded Pipe Joint 135.02.00-23 Hollow Screw 135.02.00-32 Round Sealing Ring 17 x 1.5 137.11.02 Hose Pipe joint 137.11.01 Hose Pipe Joint Page 21 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 22 Dowel Pin 28 x 80 131.02.00-24 Holder Ring 135.02.00-19 Rounding Sealing Ring 35 x 2.5 137.02.01 Pump Element Complete 138.02.01 Pump Element Complete D100 Page 22 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 23 Pump Lever 135.02.00-16 JB/T1001-77 Plug Screw M18 x 1.5 135.02.00-1 Sealing Ring A18 x 22 GB/T5782-1986 Screw M8 x 50 Page 23 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 24: Variable Delivery Fuel Pump Assembly

    Variable Delivery Fuel Pump Assembly Page 24 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 25 Adjusting Washer 8.2x19.8x0.5 135.02.00-6 Adjusting Washer 8.2x19.8x0.6 135.02.00-7 Adjusting Washer 8.2x19.8x0.4 135.02.00-3 Push Cap 135.02.00-9 Push Rod 135.02.00-8 Pressure Spring 14.5x34x1 Page 25 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 26: Cylinder Upper Part Assembly

    Cylinder Upper Part Assembly Page 26 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 27 Extend Cylinder GB/T5782-1986 Screw M24 x 110 GB/T6185-1986 Nut M24 GB/T93-1987 Washer 24 9137.03.01 Cylinder Upper Part 136.01.01-4 Dowel Pin Page 27 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 28: Trip Gear Complete

    Trip Gear Complete Page 28 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 29 Split Pin 10 x 80 137.05.06 Flange Complete GB/T70-1985 Cylinder Screw M12 x 30 GB/T893.1-1986 Circlip 160 GB/T276-1994 Bearing 60218 Page 29 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 30: Set Connecting Part Assembly

    Set Connecting Part Assembly Page 30 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 31 Dowel Pin 16 x 100 136.01.00-2 Screw M36 For guide pad with trip gear Assembly GB-T5782-1986 Screw M24 x 240 Page 31 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 32: Lube Pump Assembly

    Lube Pump Assembly Page 32 NOTE: Only Active if Drill application is installed 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 33 Plug Screw 135.07.00-8 Pressure Spring 10 x 43 x 2 135.07.00-2 Sleeve 135.07.00-6 Pump Lever 135.07.00-1 135.07.00-12 Plug Screw R1 Page 33 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 34: Piston Assembly

    Piston Assembly Page 34 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 35 D100 137.09.00-1 Striking Weight (Piston) for D80 138.09.00-1 Striking Weight (Piston) D100 D100 137.08.00-2A Piston Ring 137.09.00-2A Catch Piston Ring Page 35 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 36: Transport Protection Assembly

    Transport Protection Assembly Page 36 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 37 Cylinder Slot Cover Assembly 137.10.02.01 Cylinder Slot Cover 135.10.02-02 Star handle 137.10.02-2 Tommy Screw GB/T879-1986 Dowel Pin 6 x 60 137.10.03A Protecting Cap Page 37 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 38: Fuel Line / Breather Line Assembly

    Fuel Line / Breather Line Assembly Page 38 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 39 Hose (1.9m long) 135.11.03-5 Y-Piece 137.11.00-2A Hose (0.72m long) No.0 Hose Clip 7/8” x 1 1/4” 135.11.03-6 Hose Pipe Joint Page 39 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 40: Lube Line With Connecting Assembly

    Lube Line with Connecting Assembly Page 40 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 41 Locking Screw M8 x 12 135.12.00-7 T-Piece No.000 Hose Clip 7/16” x 5/8” 135.07.03-1 Ring Type Nipple 135.07.03-2 Hollow Screw 135.07.03-3 Sealing Ring Page 41 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 42: Tools And Accessories

    Piston Ring Fitting Pliers 135.16.03 Assembly Plate 135.16.04-4 Pin Sheave 135.16.04-5 Punch 12 / 16 135.16.04-6 Punch 4 / 8 Page 42 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
  • Page 43 GB/T5356-1998 Angle Screw Driver 14 GB/T5356-1998 Angled Screw Driver 19 Pliers A19 Oil Feeder 180ml Extended/Extension Bar 135.16.06 Grease Gun Page 43 800-248-8498 800-248-8498 MODEL D80-52 • D100-52 Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.

  • Page 44: Reference / Notes

    RECOMMENDED BOLT TIGHTENING TORQUE “LUBRICATED SHCS” Socket Head Cap Screws When installing any APE equipment or parts apply lubricant and use APE standard Anti-Seize torque specs. See Tightening Torque Spec below. Failure to follow tightening torque spec can result in under / over tightening fasteners, leading to equipment failure or personal injury.
  • Page 45 All information given in this Manual is current and valid per the information available at the time of publication. (Please check the updated revision date at the bottom of each page.) American Piledriving Equipment, Inc. (APE) reserves the right to implement changes without prior notice.

This manual is also suitable for:

D100-52

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