APE 50 Operation And Maintenance Manual
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APE 50 Operation And Maintenance Manual

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OPERATION AND
MAINTENANCE MANUAL
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SERIAL NUMBER:
MODEL 50/75 AUGER

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Summary of Contents for APE 50

  • Page 1 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 SERIAL NUMBER: MODEL 50/75 AUGER...

  • Page 2: Revision Record

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 MODEL 50/75 AUGER 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6...
  • Page 3 Preface General This manual covers the Model 50/75 Auger. The data provided in this manual gives the necessary information to operate and maintain APE equipment. The listed procedures are to be performed by qualified personnel who have an understanding of the equipment and who follow all safety precautions.

  • Page 4: Table Of Contents

    I-3. General Description of 50 Auger ............... 1-3 A. The Outer Housing ................1-4 B. Model 50/75 Auger Motor ..............1-5 I-4. General Description of Model APE Power Unit ..........1-6 II. MAJOR COMPONENT DEFINITION ................2-1 II-1. Component Identification .................. 2-1 II-2.

  • Page 5: Safety Precautions

    Do not use hoses as a tow line to tug the power unit! If a hose fails at the hydraulic couplers then it is a result of "hose tugging by the pile crew". 11. Avoid kinks in the hoses. Kinks will cut the hose safety factor by 50 percent. 12. Always wear eye and ear protection.

  • Page 6: Illustration List

    Remote Control Pendant Wiring Diagram ....7-11 Table List Table Title Page 1-A. Machine Specifications - Model 50/75 Auger ....1-2 2-A. Component Identification ..........2-2 2-B. APE Power Unit Skid Identification ......2-3 2-C. Quick Disconnect Coupling Identification ..... 2-4 2-D.

  • Page 7: Warranty

    If requested by APE, products or parts for which a warranty claim is made are to be returned transportation prepaid to APE. Any improper use, including operation after...

  • Page 8: General Information

    APE POWER UNIT HYD POWER SOURCE FOR VIBROS, AUGERS, DECK WINCHES, HYD. IMPACT HAMMERS, ETC. A suitable APE power unit must be used to drive the Model 50 or 75 Auger. Please contact your APE representative for the correct power unit operation and maintenance manual.

  • Page 9: I-2. Machine Specifications

    King type 3" 300 hour 5000 psi hour 5000 psi *If torque is too much, APE can limit torque by setting power unit relief valve setting to match maximum strength of leads being used Dimensions may vary depending on the year and model.

  • Page 10: The Outer Housing

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 I-3. General Description of Model 50/75 Auger The Model 50/75 auger is a high pressure piston/lobe direct flow hydraulic motor that converts fluid power directly to torque without the use of planetary gear reductions, bull gears, pinion shafts, chains, and related parts which require maintenance and reduce horsepower to do work.
  • Page 11 A lifting sheave is mounted at the top of the housing with a removable shaft. After the Model 50/75 has been placed into the pile leads, a steel wire cable must be connected through the lifting sheave. The required strength of the cable depends on the weight of the objects being lifted and the lifting capacity.

  • Page 12: Model 50/75 Auger Motor

    I-3B. Model 50/75 Auger Motor The APE Model 50/75 motor has low sensitivity to variations in pressure, temperature and viscosity. This charac- teristic is due to the plat distribution design. The roller and camtrack principle provides a high mechanical efficiency and allows high torque output in reduced overall dimensions.Smoothness of rotation is due to the balance of the...
  • Page 13 A control panel is located behind one of the doors and comes complete with a 50 foot control pendant. There are two hydraulic tanks on the power unit. One is the main tank and the other is a storage tank for extra oil in case the main tank becomes depleted.
  • Page 14 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 II-1. Component Identification - Model 50/75 Auger. 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2...

  • Page 15: Ii-1. Component Identification

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 II-1. Component Identification The following is a general listing of the APE 50 Major components and part numbers. (Please see Figure 2-A. for component location).

  • Page 16: Ii-2. Power Unit Skid Identification

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 Figure 2-B. APE Power Unit Skid Identification.

  • Page 17: Ii-3. Quick Disconnect Couplings

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 II-3. Quick Disconnect Couplings. The APE Quick Disconnect Couplings are high pressure hydraulic couplings designed for rugged applications. Service in many such applications has proven the design compatible to extreme pressures, structural and system induced shock loads.

  • Page 18: Ii-4. Tool Set Identification

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 II-4. Tool Set Identification. Mounted inside the Power Unit is a set of tools frequently used for the maintainance of the APE Model 50 Auger. The following figure and table shows the location and the use for each tool.

  • Page 19: Ii-5. Upper Shaft Coupling Assembly

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 MODEL 50/75 AUGER 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 20 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 MODEL 50/75 AUGER 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6...

  • Page 21: Loading And Unloading

    III-1. Model 50/75 Auger. The APE 50/75 auger is normally shipped laying flat on the trailer deck and the hose bundle is coiled on top. Lift the auger and hose bundle as one load. Avoid smashing hydraulic lines. Auger should be loaded with the swivel king and hoses facing the sky.

  • Page 22: Preparation And Operation

    IV-2. Changing Speeds On The Drill. The Model 50/75 has two speeds. However, speed of rotation can be fine tuned by throttling the engine rpm up or down. For maximum torque at low speeds turn the clamp switch to OFF. This will de-energize the two-speed valve, slow the rotation down, and give you maximum torque.
  • Page 23 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 MODEL 50/75 AUGER 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...

  • Page 24: Iv-5. Operation Of The Remote Control Pendant

    Others prefer to give it to one of the ground crew so that he can position himself close to the work at hand. A 50 foot cord is provided as standard equipment. If this is not long enough, additional 50 foot sections can be added. Should the pendant become damaged, all functions can be manually operated.

  • Page 25: Maintenance

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 MODEL 50/75 AUGER 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...

  • Page 26: V-3. Coupling Maintenance

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 MODEL 50/75 AUGER 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6...

  • Page 27: V-4. Gearbox Maintenance

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 MODEL 50/75 AUGER 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 28 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 VI. MODEL 50/75 AUGER TROUBLE-SHOOTING The following table lists some possible problems, causes and solutions. If a serious problem should occur, contact the factory for additional service information.
  • Page 29 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 MODEL 50/75 AUGER 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...

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