APE 10-4 Owner's Manual

Hydraulic impact hammer

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HYDRAULIC IMPACT HAMMER

OWNER'S MANUAL

DEEP FOUNDATION

SOLUTIONS

MODEL 10-4 HIH

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Page 1 HYDRAULIC IMPACT HAMMER OWNER’S MANUAL DEEP FOUNDATION SOLUTIONS 800-248-8498 800-248-8498 MODEL 10-4 HIH www.americanpiledriving.com www.americanpiledriving.com Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved...
Page 2 Copyright © 2022 American Piledriving Equipment Inc. All rights reserved, No part of this publication may be reproduced, distributed, or transmitted in any form of by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of the publisher. For permission requests, write to the publisher, addressed “Attention: American Piledriving Equipment Manual Division”...
Page 3 MAINTENANCE & TROUBLESHOOTING REPLACEMENT PARTS REFERENCE / NOTES A Table of Contents is included after the Foreword. Description: MODEL 10-4 Hydraulic Impact Hammer Page 1 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.
Page 4 APE upon SUBSTITUTION OF ANY PARTS WHATSOEVER, inspection to have been defective in USE OF PARTS NOT APPROVED BY APE OR ANY material or workmanship. Such parts ALTERATION OR REPAIR BY OTHERS IN SUCH A shall be provided at no cost to the user, at MANNER AS, IN APE’S JUDGMENT, AFFECTS THE...
Page 5 7. When maintaining and/or repairing the equipment, substitute parts not NEVER supplied or approved in writing by APE. NOTICE indicates information that may help or guide you in the operation or service of the equipment. Do NOT NOT weld or flame cut on this DISCLAIMER equipment.
Page 6 29. Keep limbs and tools clear of the clamp jaws. Keep hands, feet, and/or tools well clear of all clamp jaws and suppressor elastomers. Page 4 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 7 Any contamination will drastically shorten the life of the high-pressure hydraulic system. Vibration loosens bolts. Check them thoroughly. Page 5 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 8 Refer to schematic diagrams and the BOM (Bill of Materials) for component part specifications and recommended spare parts. When calling APE, always have the equipment serial number on hand in order to obtain quicker service. COMMON ABBREVIATIONS AND TERMS...
Page 9 Tables of Contents WARRANTY INFORMATION SAFETY WARNING INFORMATION FOREWORD TABLE OF CONTENTS 10-4 HYDRAULIC IMPACT HAMMER SPECIFICATIONS SAFETY / WARNING LABELS HYDRAULIC IMPACT HAMMER OVERVIEW HYDRAULIC IMPACT HAMMER EQUIPMENT INFORMATION HYDRAULIC IMPACT HAMMER FEATURES CONNECTING THE HYDRAULIC HOSES OPERATION INFORMATION...
Page 10 Do not weld on or around the equipment unless authorized in writing by APE. Doing so will void all warranties and may cause damage to the equipment.
Page 11 Hydraulic Impact Hammer Equipment Information Hydraulic Impact Hammer Overview The APE Dash 4 is a variable stroke, hydraulically-operated and controlled pile driver. In addition, the hammer can be used for soil compaction, installing well casings and testing piers. The Dash 4 operates in a range of approximately 30 to 65 cycles per minute depending on the hydraulic flow and desired stroke.
Page 12 Hydraulic Impact Hammer Checklist Impact Hammer Checklist Prior to Shipment APE HYDRAULIC IMPACT HAMMER INSPECTION / TEST SHEET MUST BE COMPLETED & SIGNED PRIOR TO SHIPMENT Date: ____________ Job / Sales Order No.: ______________ Equipment No.: ___________ Serial No.: _______________ HIH Model: _______________ Inspector : ___________________ Customer: __________________________________ Removed All Wire Rope for Insurances Reasons ..
Page 13 Hollow columns for pre-stressed cable design. Cable Pad eyes to lash up drive base and insert Page 11 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 14 Connecting the hoses is one of the most critical aspects of commissioning an APE Pressurizing the system while there equipment. Take extreme care to keep these is air entrained in the fluid may connections absolutely clean.
Page 15 The Operating Temperature may be measured from the hydraulic fluid returning from the motor. Case drain fluid temperature will also have an effect. Page 13 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 16 NOTE: “WHILE DRIVING” If remote is out of range, Drive will go into neutral, Engine rpm will decrease to idle, and if clamp is active, clamp will stay closed. Page 14 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 17 Depressing this button will kill the Power Unit Engine. BLOW COUNT RESET PLC HAMMER Governor Stroke Dewell Cycle Hand/Auto Page 15 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 18 Shipment A tag with identifying numbers for the unit. If the shipment recipient and method of shipment isn’t stated then APE will use its own judgment. Shortages APE does not assume responsibility for any delay, damage, or loss of material while in transit.
Page 19 1001872 26” lead guide Assembly p/n: 1000683 Hydraulic Hose Kit p/n: 2004692 Assembly p/n: 1001873 Lower Anvil Retainer p/n: 1004483 Page 17 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 20 WHOLE WITHOUT THE WRITTEN PERMISSION OF Item no. Part no. Description DESCRIPTION 2 AMERICAN PILEDRIVING EQUIPMENT IS PROHIBITED. THE APE PRODUCT LINE IS PROTECTED BY VARIOUS MATERIAL: PATENTS. FOR A LIST OF PATENTS, PLEASE VISIT OUR WEBSITE: www.americanpiledriving.com/ver2/APEPatents.asp 2004840 HIH Rotation Stop LH Block...
Page 21 Replacement Parts ITEM QTY Cage Assembly 1009 P/N: 1001872 1 1000659 Page 19 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 22 SECTION B-B 3/28/19 6083 SCALE 1 : 16 REV: PART NO: SHEET 1001872 Page 20 S:\APE HIH\8-4 10-4 HIH Common\Cage\1001872 Cage Asm 8-4_10-4 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 23 Replacement Parts Cylinder w/ Accumulator head P/N: 1009452 FASTENERS REVISION APPR. DATE Page 21 REVISION APPR. DATE 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 24 Nylatron NSM 1004879 Lifting Cushion Nylatron NSM 481197 Rod Nut 481199 Rod Jam Nut 1009385 8-4, 10-4 HIH Accumulator Barrel AISI 1015 Steel, Cold Drawn 1009388 Accumulator Piston Assembly 1009387 Accumulator Cap AISI 4140 Steel 1000675 Sun Logic Valve - LOKC-XDN...
Page 25 PRESS FIT ONTO ROD PROD 8-4, DESCR MATER DRAWN NOTE: SECURE PISTON TO ROD WITH LOCTITE. DRILL 1/4-20 PART NO FOR CONE-POINT SET SCREW. S:\APE HIH\8-4 10-4 Item no. Part no. Description DESCRIPTION 2 1000669 Cylinder Rod 1000688 Piston Ductile Iron...
Page 26 Wear Band W2-2500-1000 NYLON Contact APE Wear Band W2-2500-0750 NYLON 150683 Type B PolyPak 25002250-375B-4615 VITON Contact APE Wiper SHD2250 VITON Page 24 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 27 3/4” Lock Washer Regular 0.75 LW Contact APE 3/4” Nuts HNUT 0.7500-10-B-N Contact APE Bracket to Hammer Bolts (3/4”x2.5” SHCS) HX-SHCS 0.75-10x2.5x2.5-N Page 25 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 28 Inspected lead guide rails and welds for cracks • Inspected all hoses and fittings on cylinder manifold • Check Retaining Ring Bolts Page 26 800-248-8498 800-248-8498 MODEL 10-4 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 29 When adding or changing hydraulic fluid, • Protect the unpainted surfaces with APE uses only Biodegradable Envirologic 146 suitable anti-corrosion treatment hydraulic fluid. Consult your local oil supplier such as CRC SP-350, CorrosionX for recommendations on mixing hydraulic oils.
Page 30 E = Developed Energy and N =Number of Blows Per Inch The pile bearing chart is based on the FHWA Gates Formula for pile bearing and is provided for the user's convenience only. APE has no preference for these particular formulas and calculations over any other. 20,000 0) 248-8498 Pile Bearing (tons) = ((1.75*SQRT "E"...
Page 33 RECOMMENDED BOLT TIGHTENING TORQUE “LUBRICATED SHCS” Socket Head Cap Screws When installing any APE equipment or parts apply lubricant and use APE standard Anti-Seize torque specs. See Tightening Torque Spec below. Failure to follow tightening torque spec can result in under / over tightening fasteners, leading to equipment failure or personal injury.
Page 34 All information given in this Manual is current and valid per the information available at the time of publication. (Please check the updated revision date at the bottom of each page.) American Piledriving Equipment (APE) reserves the right to implement changes without prior notice.

APE 10-4 Owner's Manual

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