APE 20-5 Owner's Manual

Hydraulic impact hammer

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HYDRAULIC IMPACT HAMMER

OWNER'S MANUAL

DEEP FOUNDATION

SOLUTIONS

MODEL 20-5 HIH

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Page 1 HYDRAULIC IMPACT HAMMER OWNER’S MANUAL DEEP FOUNDATION SOLUTIONS 800-248-8498 800-248-8498 MODEL 20-5 HIH www.americanpiledriving.com www.americanpiledriving.com Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved...
Page 2 Copyright © 2022 American Piledriving Equipment Inc. All rights reserved, No part of this publication may be reproduced, distributed, or transmitted in any form of by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of the publisher. For permission requests, write to the publisher, addressed “Attention: American Piledriving Equipment Manual Division”...
Page 3 MAINTENANCE & TROUBLESHOOTING REPLACEMENT PARTS REFERENCE / NOTES A Table of Contents is included after the Foreword. Description: MODEL 20-5 Hydraulic Impact Hammer Page 1 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.
Page 4: Warranty Information
APE upon SUBSTITUTION OF ANY PARTS WHATSOEVER, inspection to have been defective in USE OF PARTS NOT APPROVED BY APE OR ANY material or workmanship. Such parts ALTERATION OR REPAIR BY OTHERS IN SUCH A shall be provided at no cost to the user, at MANNER AS, IN APE’S JUDGMENT, AFFECTS THE...
Page 5 7. When maintaining and/or repairing the equipment, substitute parts not NEVER supplied or approved in writing by APE. NOTICE indicates information that may help or guide you in the operation or service of the equipment. Do NOT NOT weld or flame cut on this DISCLAIMER equipment.
Page 6 29. Keep limbs and tools clear of the clamp jaws. Keep hands, feet, and/or tools well clear of all clamp jaws and suppressor elastomers. Page 4 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 7 Any contamination will drastically shorten the life of the high-pressure hydraulic system. Vibration loosens bolts. Check them thoroughly. Page 5 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 8 Refer to schematic diagrams and the BOM (Bill of Materials) for component part specifications and recommended spare parts. When calling APE, always have the equipment serial number on hand in order to obtain quicker service. COMMON ABBREVIATIONS AND TERMS...
Page 9: Table Of Contents
HYDRAULIC IMPACT HAMMER FEATURES CONNECTING THE HYDRAULIC HOSES OPERATION INFORMATION HAMMER CONTROLS REPLACEMENT PARTS CAGE ASSEMBLY 20-5 ASSEMBLY 20-5 TOP LEVEL ASSEMBLY BOM CAGE ASSEMBLY CYLINDER FULL ASSEMBLY CYLINDER W/ ACCUMULATOR HEAD CYLINDER DOUBLE BARREL ROD-PISTON ASSEMBLY SEGMENT RAM 20-TON SET UP...
Page 10: Specification
26 inch 37 inch 37 inch 37 inch 37 inch Leads (Minimum) (66.04 cm) (93.98 cm) (93.98 cm) (93.98 cm) (93.98 cm) Page 8 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 11: General Information
Do not weld on or around the equipment unless authorized in writing by APE. Doing so will void all warranties and may cause damage to the equipment.
Page 12: Hydraulic Impact Hammer Overview
Hydraulic Impact Hammer Equipment Information Hydraulic Impact Hammer Overview The APE Dash 5 is a variable stroke, hydraulically-operated and controlled pile driver. In addition, the hammer can be used for soil compaction, installing well casings and testing piers. The Dash 5 operates in a range of approximately 35 to 60 cycles per minute depending on the hydraulic flow and desired stroke.
Page 13: Hydraulic Impact Hammer Checklist
Hydraulic Impact Hammer Checklist Impact Hammer Checklist Prior to Shipment APE HYDRAULIC IMPACT HAMMER INSPECTION / TEST SHEET MUST BE COMPLETED & SIGNED PRIOR TO SHIPMENT Date: ____________ Job / Sales Order No.: ______________ Equipment No.: ___________ Serial No.: _______________ HIH Model: _______________ Inspector : ___________________ Customer: __________________________________ Removed All Wire Rope for Insurances Reasons ..
Page 14: Hydraulic Impact Hammer Features
Cable Pad eyes to lash Roll Bar for easy loading up drive base and insert and unloading. Page 12 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 15: Connecting The Hydraulic Hoses
Connecting the hoses is one of the most critical aspects of commissioning an APE equipment. Take extreme care to keep these Pressurizing the system while there connections absolutely clean. This procedure...
Page 16: Operation Information
The Operating Temperature may be measured from the hydraulic fluid returning from the motor. Case drain fluid temperature will also have an effect. Page 14 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 17: Hammer Controls
NOTE: “WHILE DRIVING” If remote is out of range, Drive will go into neutral, Engine rpm will decrease to idle, and if clamp is active, clamp will stay closed. Page 15 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 18: Replacement Parts
Shipment A tag with identifying numbers for the unit. If the shipment recipient and method of shipment isn’t stated then APE will use its own judgment. Shortages APE does not assume responsibility for any delay, damage, or loss of material while in transit.
Page 19: Cage Assembly
Contact APE Hi-Collar LW 0.75 Contact APE HX-SHCS 0.75-10x2.5x2.5-N Contact APE Fitt2-08M08M 300403 Contact APE Hi-Collar LW 1 Contact APE HX-SHCS 1-8x3x3-N Page 17 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 20: 20-5 Assembly
Replacement Parts 20-5 Assembly SECTION A-A SCALE 1 : 32 Page 18 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 21: 20-5 Top Level Assembly Bom
Replacement Parts 20-5 Top Level Assembly BOM Item no. Part no. Description DESCRIPTION 2 1009080 Cage Assembly 20T 1008774 Upper Cylinder Housing Assembly 1008734 Lifting Head Complete 1009552 Cylinder Full Assembly 1008671 Segment Ram 20-Ton Set up 1008664 Striker Plate...
Page 22: Cage Assembly
Replacement Parts Cage Assembly P/N: 1009080 1/2 UNC x 11 HEX BOL 15 4X 13'-9 4 " Page 20 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 23 Nylock Nut 00500-13 UNC Contact APE Preferred Narrow FW 0.5 221001 1/8 NPT Grease Zerk 2006064 ToughSonic 14 Ultrasonic Sensor TPSC-30S1K-485 Page 21 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 24: Cylinder Full Assembly
THRU HOLE BLIND HOLE PRODUCT/PROJECT: Segmented Ram DESCRIPTION: Page 22 Cylinder Full Asse MATERIAL: 800-248-8498 800-248-8498 MODEL 20-5 HIH DRAWN BY: DATE: WEIGH 2/6/21 REV: PART NO: Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING. 1009552...
Page 25: Cylinder W/ Accumulator Head
Contact APE Hi-Collar LW 0.75 Contact APE HX-SHCS 0.75-10x2.5x2.5N Contact APE Hi-Collar LW 1 Contact APE Hi-Collar 1-8x3.5x2.5-N Contact APE HX-SHCS 0.875-9x3.75x2.75-N Page 23 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 26: Cylinder Double Barrel
SCALE 1 : 4 Cylinder Do Sub-Asm MATERIAL: DRAWN BY: DATE: 2/6/21 PART NO: 1009553 Item no. Part no. Description S:\APE HIH\Segmented Ram\Cylinder\4.25x 6.50 Cylinder\1009 DESCRIPTION 2 1009554 Cylinder Outer Weldment 1009054 Inner Barrel Pre-Mach A1026 1009058 Gland 100167 O-Ring 2-266 Contact APE...
Page 27: Rod-Piston Assembly
AISI 4140 Contact APE Century 72446CS Spring Steel Contact APE Wear Band WPT125-06500-1250 Nylon Contact APE CAT Seal CTC 8J8703 PTFE Page 25 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 28: Segment Ram 20-Ton Set Up
9910 (2006924) -5 HIH WR Lock Nut AISI 4140 1008661 LIFT PLATE A694 F52 5533 (2006920) 20-5 Ram Wire Rope Asm 1008662 5 TON PRIMARY A105N 9087 NOTE: PRE-STRESS WIRE ROPE TO 40 TONS 1008665 TOP PLATE A105N 4810 Hi Collar LW 0.5...
Page 29: Hose Bracket Assembly
Item no. Part no. Description DESCRIPTION 2 1003880 Roll Bar -5 Series HIH Contact APE Hi-Collar LW 1.25 Contact APE HX-SHCS 1.25-7x3.5x3.5-N Page 27 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 30: Maintenance
Inspected lead guide rails and welds for cracks • Inspected all hoses and fittings on cylinder manifold • Check Retaining Ring Bolts Page 28 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 31: Oil Recommendations
When adding or changing hydraulic fluid, • Protect the unpainted surfaces with APE uses only Biodegradable Envirologic 146 suitable anti-corrosion treatment hydraulic fluid. Consult your local oil supplier such as CRC SP-350, CorrosionX for recommendations on mixing hydraulic oils.
Page 32: Pile Bearing Chart
E = Developed Energy and N =Number of Blows Per Inch 0) 248-8498 Pile Bearing (tons) = ((1.75*SQRT "E" LOG10*10N)-100) /2 40,000 APE has no preference for these particular formulas and calculations over any other. E = Developed Energy and N =Number of Blows Per Inch Stroke Energy Pile Set (Blows per inch) APE has no preference for these particular formulas and calculations over any other.
Page 33: Reference / Notes
Reference / Notes Page 31 800-248-8498 800-248-8498 MODEL 20-5 HIH Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 35: Bolt Reference
RECOMMENDED BOLT TIGHTENING TORQUE “LUBRICATED SHCS” Socket Head Cap Screws When installing any APE equipment or parts apply lubricant and use APE standard Anti-Seize torque specs. See Tightening Torque Spec below. Failure to follow tightening torque spec can result in under / over tightening fasteners, leading to equipment failure or personal injury.
Page 38 Fax: 253-872-8710 The APE product line is protected by, but not limited to the following patent numbers: 5088565A, 5117925A, 5263544A, 5529132A, 5544979A, 5609380A, 5653556A, 5794716A, 6039508A, 6386295B1, 6427402B1, 6431795B2, 6447036B1, 6543966B2, 6648556B1,6672805B1, 6732483B1, 6736218B1, 6896448B1, 6908262B1, 6942430B1, 6988564B2, 7168890B1, 7392855B1, 7694747B1, 7708499B1, 7824132B1, 7854871B1, 7913771B2, 7950876B2, 7950877B2, 8070391B2, 8181713B2, 8186452B1, 8434969B2, 8496072B2, 20090200055A1.

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