Shini Budget SAL-G-EB Manual
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Shini Budget SAL-G-EB Manual

Shini Budget SAL-G-EB Manual

Separate-vacuum hopper loader
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SAL-G-EB
"Budget" Separate-vacuum Hopper Loader
Date: Oct.,2023
Version: Ver.A

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Summary of Contents for Shini Budget SAL-G-EB

  • Page 1 SAL-G-EB “Budget” Separate-vacuum Hopper Loader Date: Oct.,2023 Version: Ver.A...

  • Page 2: Table Of Contents

    Content General Description ..................4 1.1 Coding Principle ..................5 1.2 Features ....................5 1.3 Technical Specifications ................. 7 1.3.1 Outer Dimensions ................7 1.3.2 Specifications ................7 1.3.3 SMH Vacuum hopper receiver ............8 1.3.4 SVH photo-sensor hopper receiver ..........8 1.3.5 Conveying Capacity ..............
  • Page 3 Cleaning and Maintenance ................ 25 6.1 Hopper Cleaning ................... 25 6.2 Main Body Cleaning ................25 6.3 Maintenance Schedule ................27 6.3.1 About the Machine ..............27 6.3.2 Installation Inspection ..............27 6.3.3 Daily Inspection ................27 6.3.4 Weekly Inspection ............... 27 6.3.5 Monthly Inspection ..............

  • Page 4: General Description

    1. General Description Please read through this operation manual before using and installation to avoid damage of the machine and personal injuries. Picture 1-1: SAL-810G-EB&SMH-6L 4(27)

  • Page 5: Coding Principle

    1.1 Coding Principle 1.2 Features 1) Microprocessor control for ease of use and accurate control. 2) Motor overload protector ensures long service life of motor. 3) Audible material shortage alarm for quick notification of troubleshooting. 4) Filter designed for easy cleaning and the checking window can monitor filter condition easily.
  • Page 6 The manual contains instructions for both handling and servicing. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 7: Technical Specifications

    1.3 Technical Specifications 1.3.1 Outer Dimensions Picture 1-2: Outer Dimensions 1.3.2 Specifications Table 1-1:Specificationsss Main Unit Hopper Suction Conveying Conveying Blower Dimension Dimension Pipe Capacity Hose Dia. Blower Weight Applied Hopper Weight Model Ver. power (mm) (mm) Dia. (kg/hr) (inch) Type (kg) Model...

  • Page 8: Smh Vacuum Hopper Receiver

    1.3.3 SMH Vacuum hopper receiver L=210mm L1=180mm L2=148mm Picture 1-3: SMH External Dimension 1.3.4 SVH photo-sensor hopper receiver Picture 1-4: SVH External Dimension Table 1-2：SVH Specification Model L(mm) L1(mm) D(mm) R(mm) SVH-6L SVH-12L 8(27)

  • Page 9: Conveying Capacity

    1.3.5 Conveying Capacity Picture 1-5: Conveying Capacity 1.4 Safety Regulations 1.4.1 Safety Regulations Strictly abide by the following safety regulations to prevent damage of the machine or personal injuries. All the electrical components should be installed by professional technicians. Turn off the main switch and control switch during maintenance or repair. Warning! High voltage! This sign is attached on the cover of control box! Warning! Be careful!

  • Page 10: Signs And Labels

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 11: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle 2.1 Working Principle SAL-G-EB series are suitable for conveying plastic granules over long distance. Utilizing high-efficient vacuum blower to produce vacuum in material hopper, plastic materials will then be fed into material hopper by air pressure. 2.1.1 Working Principle 1 SHR-U SAL-G-EB...
  • Page 12 SAL-G-EB Picture 2-2: Working Principle 2 1. High-pressure blower 2. Control box 3. Buzzer 4. Material inlet pipe 5. Storage hopper 6. Materials 7. Micro switch 8. Discharging plate When the machine is on, the high pressure blower (1) starts to work, and it makes storage hopper(5) generate the vacuum.
  • Page 13 SAL-G-EB Picture 2-3: Working Principle 3 1. High-pressure blower 2. Control box 3. Buzzer 4. Material inlet pipe 5. Storage hopper 6. Material 7. Discharging plate 8. Photoelectric switch When the machine is on, the high pressure blower(1) starts to work, and it makes storage hopper(5) generate the vacuum.

  • Page 14: Installation And Debugging

    3. Installation and Debugging 3.1 Notes for Installation and Positioning: 1) Machine just can be mounted in vertical position. Make sure there’s no pipe, fixed structure or other objects above the installing location and around the machine which may block machine’s installation, hit objects or injure human person.

  • Page 15: Installation Diagram 2

    (SVH) to corresponding air inlets of the SAL-810G/820G/830G/840G/850G-EB.Then connect the material inlets of vacuum hopper to the storage hopper (SVH). 3.3 Installation Diagram 2 Picture 3-2: Installation Diagram 2 Installation Steps: 1) Place the SAL-810G/820G/830/840/850G-EB machine at a proper position on the ground, and connect to the power cable.

  • Page 16: Installation Of Vacuum Hopper Receiver Smh Optional Storage Collective Hopper Sch-U

    3.4 Installation of Vacuum Hopper Receiver SMH Optional Storage Collective Hopper SCH-U Picture 3-3: Optional SCH-U Installation Layout SMH vacuum hopper can option with collection hopper SCH-U for direct mounting at material inlet of the moulding machine. Installation steps： 1) Mount the SCH-U at material inlet of moulding machine, point to the holes and lock the screws.

  • Page 17: Picture 3-5: Optional Acf Installation Layout

    Table 3-1：ACF Specifications Model External Dimensions (H×W×D) Pipe Dia.(inch) ACF-1 550×220×235 ACF-2 550×220×235 1) SHR can work with the standard storage collective hopper SCH-6U/12U/24U and insulated storage collective hopper SICH-6U/12U/24U (The material temp. should not exceed 30 ℃ within 30 mins.). 2) SMH can work with the storage collective hopper SCH-U for easy material storage.

  • Page 18: Operation Description

    4. Operation Description 4.1 Machine Start and Stop 1) Press the button to set appropriate conveying time. For most common materials, set the conveying time to 20 secs. 2) Press the button to start the machine for conveying. Then, press the button to stop the machine.

  • Page 19: Function Setting

    4.2 Function Setting 4.2.1 Setting method 19(27)

  • Page 20: Operation Description

    4.2.2 Operation Description 1. Press the button to switch on/off 2. Select working mode Working Meaning Applicable Model Mode Auto suction, output the shortage alarm when there is SAL-G-EB series no material in one suction. After auto suction, the purge according to the set cycle SAL-330/360 series and frequency With auto motor reverse de-dusting function...
  • Page 21 4. Action Flow: 21(27)

  • Page 22: Parameter Description

    4.2.3 Parameter Description Code Status Default Adjusting Mode Value Range Necessary spray washing times 3 times 1~10 times every several times for operation Necessary cleaning times 3 times 1~10 times reverse running every several times of operation Motor reverse running time 10 secs.

  • Page 23: Other Settings

    Awaits motor to stop time 30 secs. 30~99 secs. Purge times 2 times 1~5 times Suction awaits time 0~99 times C1,C2,C3,C4 4.2.4 Other Settings 1. For any settings in shutdown status, if waiting for 5 secs. without action, it will return to the shutdown automatically, and the set parameters will be saved automatically 2.

  • Page 24: Troubleshooting

    5. Troubleshooting Fault Possible Reasons Solutions The main switch and control Turn on the main switch and switch don't open or the above control switch and confirm that two don't connect well. they are in good contact. When shortage lasts long, Motor fault or reed switch fault .

  • Page 25: Cleaning And Maintenance

    6. Cleaning and Maintenance 6.1 Hopper Cleaning SMH Cleaning: The storage hopper is equipped with the filter screen. If it is found that the suction amount has reduced, unlock the snap hook on the hopper, remove the hopper cover, take out the filter screen, eliminate the dust attached to it to maintain the good ventilation, and enhance the suction ability.
  • Page 26 When machine in use, clean the filter periodically or when the suction force is reduced. Take out the filter from the main body, clean the dust accreted on it to ensure good ventilation of the air and to enhance loading capacity. Filter Inspection and Storage Hopper Cleaning SAL-G-EB 1.

  • Page 27: Maintenance Schedule

    6.3 Maintenance Schedule 6.3.1 About the Machine Model: Manufacturing date: Voltage: Ф Frequency: Total power: 6.3.2 Installation Inspection Check whether the conveying pipe is properly connected Check whether the conveying pipe is tightly connected. Check whether the installation plate is properly fixed. Electrical Specifications Voltage: Fuse burnt current: One phase...

This manual is also suitable for:

Budget sal-810g-ebBudget sal-820g-ebBudget sal-830g-ebBudget sal-840g-ebBudget sal-850g-eb

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