Shini SAL-UG122 Series Manual
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Shini SAL-UG122 Series Manual

Shini SAL-UG122 Series Manual

"one-to-two" separate hopper loaders
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SAL-UG122
Series
"One-to-Two" Separate Hopper Loaders
Date: Mar, 2013
Version: Ver.B (English)

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Summary of Contents for Shini SAL-UG122 Series

  • Page 1 SAL-UG122 Series "One-to-Two" Separate Hopper Loaders Date: Mar, 2013 Version: Ver.B (English)

  • Page 3: Table Of Contents

    Contents General Description .................. 7 1.1 Coding Principle ................... 8 1.2 Feature....................8 1.3 Technical Specifications..............10 1.3.1 Technical Specifications (Main Unit)......... 10 1.3.2 Hopper..................11 1.3.3 SHR-U-S Hopper Base Installation Size........11 1.3.4 Specifications ................12 1.3.5 Loading Capacity..............13 1.4 Safety Regulations ................
  • Page 4 2.4 Electrical Component Instruction............40 2.5 Optional Accessories ................. 41 2.5.1 Air Accumulator ................ 41 2.5.1.1 Function of air Accumulator..........41 2.5.1.2 Specification of air Accumulator ........41 Installation and Debugging..............42 3.1 Installation Space................42 3.2 Power Connection................42 Application and Operation..............
  • Page 5 Table 2-5：Parts List (SAL-2HP-UG122) (400V) ..........26 Table 2-6：Parts List (SAL-3.5HP-UG122) (400V)........... 27 Table 2-7：Parts List (SAL-5HP-UG122) (400V) ..........28 Table 2-8：Parts List (SAL-7.5HP-UG122) (400V)........... 29 Table 2-9：Parts List (SAL-10HP-UG122)(400V) ..........30 Table 2-10：Parts List (SAL-1HP-UG122) (230V) ........... 34 Table 2-11：Parts List (SAL-2HP-UG122) (230V) ........... 35 Table 2-12：Parts List (SAL-3.5HP-UG122) (230V).........
  • Page 6 6(48)

  • Page 7: General Description

    1. General Description Read this manual carefully before operation to prevent damage of the machine or personal injuries. "One-to-Two" Separate hopper loaders are designed and developed on the basis of original European separate-vacuum hopper Loaders. They feature more functions, easy to operate, and convenient to install. This model, equipped with a high pressure blower and two SHR-U-S type European central vacuum hoppers, is applicable to two dehumidifying and drying machines (dehumidifying dryer "SDD") or one gravimetric blender "SGB"...

  • Page 8: Coding Principle

    SAL - xxHP - UG122 - xx Option * UG: European Type and Separating 122: 1 to 2 Conveying Motor Power (HP) Shini Auto Loaders CE=CE Conformity Note:* D=Double-stage Blower 1.2 Feature Standard configuration 1) "One-to-Two" hopper loader can greatly lower the cost.
  • Page 9 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 10: Technical Specifications

    1.3 Technical Specifications 1.3.1 Technical Specifications (Main Unit) Picture 1-1：SAL-1HP/2HP-UG122 Picture 1-2：SAL-3.5HP/5HP-UG122 Picture 1-3：SAL-7.5HP/10HP-UG122 10(48)

  • Page 11: Hopper

    Hopper 1.3.2 Picture 1-4：Hopper SHR-U-S Technical Specifications 1.3.3 SHR-U-S Hopper Base Installation Size Picture 1-5：Hopper Base Installation Size 11(48)

  • Page 12: Specifications

    1.3.4 Specifications Table 1-1：Specifications Main Unit Hopper Receivers Loading Loading Air Suction Capacity Motor Dimensions Pipe Dia. Pope Weight Applicable Capacity Dimensions(mm) Weight (kg / hr) Model Power (kW) (mm) (Inch)) Dia.(Inch) (kg) Model H×W×D (kg) (50 / 60Hz) H×W×D 0.75 / 0.85 SAL-1HP-UG122 1020×400×500...

  • Page 13: Loading Capacity

    1.3.5 Loading Capacity 3,000 Height ：4m Bulk density ：0.65kg/ L 2,500 Frequency ：60Hz 2,000 1,500 1,000 Horizontal Distance (m) Picture 1-6：Loading Capacity 13(48)

  • Page 14: Safety Regulations

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 15: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle 2.1 Main Functions SAL-UG "Euro" separate-vacuum hopper loaders are applicable to convey plastic granule. Its principle is to make use of motor generated vacuum to form a pressure gap and to convey plastic material by this way. 2.1.1 Working Principle Picture 2-1：Working Principle Turn on the switch of the feed station to start the wind blower and open the...

  • Page 16: Assembly Drawing

    2.2 Assembly Drawing 2.2.1 Assembly Drawing (SAL-1HP/2HP-UG122) Remarks: Please refer to material list 2.2.2 for specific explanation of the Arabic numbers in parts drawing. Picture 2-2：Assembly Drawing (SAL-1HP/2HP-UG122) 16(48)

  • Page 17: Parts List (Sal-1Hp/2Hp-Ug122)

    2.2.2 Parts List (SAL-1HP/2HP-UG122) Table 2-1：Parts List (SAL-1HP/2HP-UG122) Name Part No. Name Part No. Left standing pole Filter YR50708000000 Anti-vibration pad YW03005000000 Hexagon nut 5/16” YW69051600000 Base Filter fastener YR10708000100 Right stand column Snap hook YW02003000400 Four hole material Air inlet pipe YW09000000400 window fastener High-pressure...

  • Page 18: Assembly Drawing (Sal-3.5Hp/5Hp(-D)-122)

    2.2.3 Assembly Drawing (SAL-3.5HP/5HP(-D)-122) Remarks: Please refer to material list 2.2.4 for specific explanation of the Arabic numbers in parts drawing. Picture 2-3：Assembly Drawing (SAL-3.5HP/5HP(-D)-UG122) 18(48)

  • Page 19: Parts List (Sal-3.5Hp/5Hp (-D)-Ug122)

    2.2.4 Parts List (SAL-3.5HP/5HP (-D)-UG122) Table 2-2：Parts List (SAL-3.5HP/5HP (-D)-UG122) Name Part No. Name Part No. Anti-vibration pad Ф50 YW03005000000 Filter barrel roll Six hole material Flat washer 8 YW66082200100 YR40000600000 window fastener Nut M12 YW64012100000 Six acryl YR40001200000 Six hole material windw Base BL21003500120 YW09000600000...

  • Page 20: Assembly Drawing (Sal-7.5Hp/10Hp (-D)-Ug122)

    2.2.5 Assembly Drawing (SAL-7.5HP/10HP (-D)-UG122) Remarks: Please refer to material list 2.2.6 for specific explanation of the Arabic numbers in parts drawing. Picture 2-4：Assembly Drawing (SAL-7.5HP/10HP (-D)-UG122) 20(48)

  • Page 21: Parts List (Sal-7.5Hp/10Hp (-D)-Ug122)

    2.2.6 Parts List (SAL-7.5HP/10HP (-D)-UG122) Table 2-3：Parts List (SAL-7.5HP/10HP (-D)-UG122) Name Part No. Name Part No. Outer hexagon bolt Stainless steel Pipe YW60061600100 YW02000300000 M6×16 bundle 3” Steel wire rubber Flat washer 6 YW66061300000 YR60253000000 pipe2.5” Spring washer 6 YW65006000100 Butterfly nut 5/16”...

  • Page 22: Electrical Diagram (E)

    2.3 Electrical Diagram (E) 2.3.1 Main Circuit (400V) Picture 2-5：Main Circuit (400V) 22(48)

  • Page 23: Control Circuit (400V)

    2.3.2 Control Circuit (400V) Picture 2-6：Control Circuit (400V) 23(48)

  • Page 24: Electrical Components Layout (400V)

    2.3.3 Electrical Components Layout (400V) Picture 2-7：Electrical Components Layout (400V) 24(48)

  • Page 25: Parts List (400V)

    Parts List 2.3.4 (400V) Table 2-4：Parts List (SAL-1HP-UG122) (400V) SAL-1HP-UG122(400V) Symbol Name Specification Part NO. Main switch* 690V 16A 3P YE10021160000 Circuit-breaker** 400V 15A 3P YE40601500000 AC contactor** 230V 50/60Hz YE00601521000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500000 Alarm lamp 230VAC 50/60Hz...
  • Page 26 Table 2-5：Parts List (SAL-2HP-UG122) (400V) SAL-2HP-UG122(400V) Symbol Name Specification Part NO. Main switch* 690V 16A 3P YE10021160000 Circuit-breaker** 400V 15A 3P YE40601500000 AC contactor** 230V 50/60Hz YE00601521000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500000 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload raleys 3.5~5A...
  • Page 27 Table 2-6：Parts List (SAL-3.5HP-UG122) (400V) SAL-3.5HP-UG122(400V) Symbol Name Specification Part NO. Main switch* 690V 16A 3P YE10021160000 Circuit-breaker** 400V 20A 3P YE40602000000 AC contactor** 230V 50/60Hz YE00601621000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500000 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload raleys 5.5~8A...
  • Page 28 Table 2-7：Parts List (SAL-5HP-UG122) (400V) SAL-5HP-UG122(400V) Symbol Name Specification Part NO. Main switch* 690V 16A 3P YE10021160000 Circuit-breaker** 400V 25A 3P YE40602500000 AC contactor** 230V 50/60Hz YE00601721000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500000 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload raleys 9~12.5A...
  • Page 29 Table 2-8：Parts List (SAL-7.5HP-UG122) (400V) SAL-7.5HP-UG122(400V) Symbol Name Specification Part NO. Main switch* 690V 25A 3P YE10125250000 Circuit-breaker** 400V 40A 3P YE40604000000 AC contactor** 230V 50/60Hz YE00602522000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500000 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload raleys 11~16A...
  • Page 30 Table 2-9：Parts List (SAL-10HP-UG122)(400V) SAL-10HP-UG122(400V) Symbol Name Specification Part NO. Main switch* 690V 32A 3P YE10323200000 Circuit-breaker** 400V 50A 3P YE40605000000 AC contactor** 230V 50/60Hz YE00602622000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500000 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload raleys 14~20A...

  • Page 31: Main Circuit (230V)

    2.3.5 Main Circuit (230V) Picture 2-8：Main Circuit (230V) 31(48)

  • Page 32: Control Circuit (230V)

    2.3.6 Control Circuit (230V) Picture 2-9：Control Circuit (230V) 32(48)

  • Page 33: Electrical Components Layout (230V)

    2.3.7 Electrical Components Layout (230V) Picture 2-10：Electrical Components Layout (230V) 33(48)

  • Page 34: Parts List (230V)

    Parts List 2.3.8 (230V) Table 2-10：Parts List (SAL-1HP-UG122) (230V) SAL-1HP-UG122(230V) Symbol Name Specification Part NO. Main switch* 690V 16A 3P YE10211600000 Circuit breakers** 500V 15A 3P YE40601500000 Contactors** 230V 50/60Hz YE00601521000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500100 Alarm lamp 230VAC 50/60Hz...
  • Page 35 Table 2-11：Parts List (SAL-2HP-UG122) (230V) SAL-2HP-UG122(230V) Symbol Name Specification Part NO. Main switch* 690V 16A 3P YE10211600000 Circuit breakers** 500V 20A 3P YE40602000000 Contactors** 230V 50/60Hz YE00601621000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500100 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload relays 5.5~8A...
  • Page 36 Table 2-12：Parts List (SAL-3.5HP-UG122) (230V) SAL-3.5HP-UG122(230V) Symbol Name Specification Part NO. Main switch* 690V 25A 3P YE10125250000 Circuit breakers** 500V 32A 3P YE40603200000 Contactors** 230V 50/60Hz YE00601721000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500100 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload relays 9~12.5A...
  • Page 37 Table 2-13：Parts List (SAL-5HP-UG122) (230V) SAL-5HP-UG122(230V) Symbol Name Specification Part NO. Main switch* 690V 25A 3P YE10323200000 Circuit breakers** 500V 32A 3P YE40605000000 Contactors** 230V 50/60Hz YE00602522000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500100 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload relays 14~20A...
  • Page 38 Table 2-14：Parts List (SAL-7.5HP-UG122) (230V) SAL-7.5HP-UG122(230V) Symbol Name Specification Part NO. Main switch* 690V 32A 3P YE10323200000 Circuit breakers** 500V 60A 3P YE40606000000 Contactors** 230V 50/60Hz YE00602622000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500100 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload relays 20~25A...
  • Page 39 Table 2-15：Parts List (SAL-10HP-UG122) (230V) SAL-10HP-UG122(230V) Symbol Name Specification Part NO. Main switch* 690V 63A 3P YE10636300000 Circuit breakers** 500V 80A 3P YE40800300000 Contactors** 230V 50/60Hz YE00602722000 K2 K3 Middle raley 230V 50/60Hz YE03570700000 Buzzer 60~250VAC YE84003500100 Alarm lamp 230VAC 50/60Hz YE83305100200 Overload relays 27~32A...

  • Page 40: Electrical Component Instruction

    2.4 Electrical Component Instruction Overload Relay At delivery, the overload relay is set for manual reset. (the reset button pointing to H). Manually reset the relay at the tripping of the switch. When motor overload occurs, stop the machine, then check and solve the problem. After that open the door of control box, press down the reset button of overload relay (if you can not press down the reset button, wait for one minute).

  • Page 41: Optional Accessories

    2.5 Optional Accessories 2.5.1 Air Accumulator 2.5.1.1 Function of air Accumulator Picture 2-12：Air Accumulator 2.5.1.2 Specification of air Accumulator Air accumulator: HxD=170x76mm Note! Please fix the air supply correctly. Air pressure not less than 4 bar. 41(48)

  • Page 42: Installation And Debugging

    3. Installation and Debugging Read this chapter carefully before installation of the machine. Install the machine by following steps. Power supply should be fixed by qualified technicians! 3.1 Installation Space When install this machine, make sure to have enough space for installation (there should be 1m remain space around the machine), like show in the figure.

  • Page 43: Application And Operation

    4. Application and Operation 4.1 Control Panel Picture 4-1：Control Panel 4.2 OPERATION 1) Connect the power supply, "--" is displayed on LED, then enter to set loading time. 2) Press key " ", the lamp of LOAD1 is red. Then press key " "...
  • Page 44 1) When running out of material, or the motor is overload, the operation will auto-stop and sound the alarm. Press button for closing the alarm sound and stoppage. After refilling the material, Press the button to start the operation. 2) Check suction filter periodically and clean filter screen if necessary. 44(48)

  • Page 45: Trouble-Shooting

    5. Trouble-shooting Failures Possible reasons Solutions 1. The main switch and control 1. Close the main switch and control switch don't open or the above When shortage lasts switch and check their connecting. two don't connect well. long, but suction 2.

  • Page 46: Maintenance And Repair

    6. Maintenance and Repair All the repairs work should be done by professionals in order to prevent personal injuries and damage of the machine. 6.1 Material Hopper Clean material hopper periodically or when you find conveying capacity reduced. Please loose the spring clips, take down the hopper lid, and take out filter screen.

  • Page 47: Reed Switch, Photoelectric Switch

    Take out the air filter to make it clean periodically or when you find conveying capacity reduced. Always keep smooth air flow through air filter to maintain good conveying capacity. Cleaning steps: 1) Loosen spring clips of filter cover and butterfly screws, and take out the filter. 2) Remove the dusts adhering to the filter to keep good suction power.

  • Page 48: Maintenance Schedule

    2) Check if the stopping flap is out of shape. If it is, please replace it. 3) Check the performance of magnetic proximity switch or photo sensor. If there is poor contact, adjust or replace it. 4) Check the working condition of the suction motor. 6.6 Maintenance Schedule 6.6.1 About the Machine Model...

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Sal-7.5hp-ug122Sal-1hp-ug122Sal-2hp-ug122Sal-3.5hp-ug122Sal-5hp-ug122Sal-10hp-ug122 ... Show all

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