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Shini SDL-U Series Instruction

Shini SDL-U Series Instruction

Drying loader
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SDL-U
Series
Drying Loader
Date: Nov. 2014
Version: Ver.B (English)

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Summary of Contents for Shini SDL-U Series

  • Page 1 SDL-U Series Drying Loader Date: Nov. 2014 Version: Ver.B (English)

  • Page 3: Table Of Contents

    Contents General Description ..................7 1.1 Coding Principle ..................8 1.2 Feature....................8 1.3 Technical Specifications................ 10 1.3.1 Specifications ................10 1.3.2 Outline Drawing ................11 1.4 Safety Regulations ................12 1.4.1 The Attentions for Using the Blower ..........12 1.4.2 Safety Signs and Labels ..............
  • Page 4 3.1 General Safety Regulations ..............70 3.2 Installation diagram ................70 3.3 Power Supply ..................70 3.4 Pipe Heaters ..................71 3.5 Blower ....................72 3.5.1 Drying Blower ................72 3.5.2 Conveying Blower................ 72 3.5.3 Installation of Drying Hopper ............73 3.5.4 Filter &...
  • Page 5 Table Index Table 1-1：Specifications................. 10 Table 2-1：Parts List (SDL-20U~120U) ............19 Table 2-2：Parts List (SDL-160U~450U) ............20 Table 2-3：Parts List (SDL-600U~1200U) ............21 Table 2-4：Electrical Circuit(400V)..............24 Table 2-5：Electrical Components List (SDL-20U 400V) ......... 29 Table 2-6：Electrical Components List (SDL-40U 400V) ......... 31 Table 2-7：Electrical Components List (SDL-80U/120U 400V)......
  • Page 6 Picture 2-2：System structure................17 Picture 2-3：Assembly Drawing ............... 18 Picture 2-4：Filter & Pressure Regulating Valve Drawing ........ 22 Picture 2-5：Heater ..................23 Picture 2-6：Main Circuit(400V) ............... 25 Picture 2-7：Control Circuit 1(400V) ..............26 Picture 2-8：Control Circuit 2(400V) ..............27 Picture 2-9：Electrical Components Layout (400V).......... 28 Picture 2-10：Main Circuit (230V) ..............

  • Page 7: General Description

    Read this manual carefully before operation to prevent damage of the machine or personal injuries. SDL-U series of drying loader combine conventional hot air drying and two-stage conveying functions into a compact unit. It is particularly suitable for using with the big tonnage moulding machines when height restriction is concerned at the workshop.

  • Page 8: Coding Principle

    1.1 Coding Principle SDL - xxx U - xxx Option * European Type Hopper Capacity(L) Shini Drying Loaders Note： * P=For Polished Hopper Inside CE=CE Conformity HD=Heatless Dehumidifying 1.2 Feature ● SDL-U integrates autoloading and drying into one unit, while SDL-U-HD integrates dehumidifying, drying and autoloading into one unit.
  • Page 9 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 10: Technical Specifications

    1.3 Technical Specifications 1.3.1 Specifications Table 1-1：Specifications SDL- 120U 160U 230U 300U 450U 600U 750U 900U 1200U Model Process Blower 120/ 120/ 120/ 120/ 120/ 180/ 180/ 550/ 550/ 550/ 1100/ (W)(50 / 60Hz) 1320 Conveying Blower 1.5/ 1.5/ 1.5/ 1.5/ 1.5/ 1.5/...

  • Page 11: Outline Drawing

    1.3.2 Outline Drawing Picture 1-1：Outline Drawing 11(82)

  • Page 12: Safety Regulations

    1.4 Safety Regulations 1.4.1 The Attentions for Using the Blower 1) The blower cover will be heated up during operation. Keep hands away high temperature blower cover to avoid hands burning. 2) Motor under load current will be varied with air pressure of the blower. Overload relay should be used and keep motor working current within full-load current to avoid motor burning out.

  • Page 13: Safety Signs And Labels

    1.4.3 Transportation and Storage of the Machine Transportation 1) SDL-U series are packed in crates or plywood cases with wooden pallet at the bottom, suitable for quick positioning by fork lift. 2) After unpacked, castors equipped on the machine can be used for ease of movement.

  • Page 14: Exemption Clause

    Storage 1) SDL-U series should be stored indoors with temperature kept from 5℃ to 40℃ and humidity below 80%. 2) Disconnect all power supply and turn off main switch and control switch. 3) Keep the whole machine, especially the electrical components away from water to avoid potential troubles caused by the water.
  • Page 15 3. Any operational actions that are not authorized by Shini upon machine, including adding or replacing accessories, dismantling, delivering or repairing.

  • Page 16: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle 2.1 Working Principle Drying: based on the principle of water high temperature gasification, moisture of material would be blown away by high pressure air from blower after being high temperature gasified. A part of air with moisture discharges through filter of moisture outlet;...

  • Page 17: Drawing And Parts List

    2.2 Drawing and Parts List System structure 2.2.1 Names of Parts： 2. Heating box 3. Process blower 4. Conveying blower Insulated hopper 5. Castor 6. Conveying filter 7. Process filter 8. Main power switch 9. Material line 10. Control panel Picture 2-2：System structure 17(82)

  • Page 18: Assembly Drawing

    Assembly Drawing 2.2.2 Remarks: Please refer to material list 2.2.3 for specific explanation of the Arabic numbers in parts drawing. Picture 2-3：Assembly Drawing 18(82)

  • Page 19: Parts List

    2.2.3 Parts List Table 2-1：Parts List (SDL-20U~120U) Part No. Name SDL-20U SDL-40U SDL-80U SDL-120U Insulated hopper BY10002000150 BY10004000150 BY10008000150 BY10012000250 Door hinge YW06203100200 YW06203100200 YW06203100200 YW06203100200 Plastic panel YR40000400400 YR40000400400 YR40000400400 YR40000400400 Main power switch YE10200300000 YE10200300000 YE10200300000 YE10200300000 YR50708000100 YR50708000100 YR50708000100 YR50708000100 Filter YR50708000100 YR50708000100 YR50708000100 YR50708000100 Filter...

  • Page 20: Table 2-2：Parts List (Sdl-160U~450U)

    Table 2-2：Parts List (SDL-160U~450U) Part No. Name SDL-160U SDL-230U SDL-300U SDL-450U Insulated hopper BY10016000150 BY10023000050 BY10030000550 BY10045000050 Door hinge YW06203100200 YW06203100200 YW06203100200 YW06203100200 Plastic panel YR40000400400 YR40000400400 YR40000400400 YR40000400400 Main power switch YE10200300000 YE10200300000 YE10200300000 YE10200300000 Filter YR50203000000 YR50203000000 YR50203000000 YR50203000000 Filter YR50708000100 YR50708000100 YR50708000100 YR50181100000 3"...

  • Page 21: Table 2-3：Parts List (Sdl-600U~1200U)

    Table 2-3：Parts List (SDL-600U~1200U) Part No. Name SDL-600U SDL-750U SDL-900U SDL-1200U Insulated hopper BY10016000150 BY10075000050 BY10090000550 BY10120000150 Door hinge YW06203100200 YW06203100200 YW06203100200 YW06203100200 Plastic panel YR40000400400 YR40000400400 YR40000400400 YR40000400400 Main power switch YE10200300000 YE10200300000 YE10200300000 YE10200300000 Filter YR50241400000 YR50241400000 YR50241400000 YR50241400000 Filter YR50181100000 YR50181100000 YR50181100000 YR50181100000 3"...

  • Page 22: Filter & Pressure Regulating Valve Drawing

    2.2.4 Filter & Pressure Regulating Valve Drawing Parts list: 1. Pressure adjusting knob 2. Pressure gauge 3. Cup 4. Water outlet Picture 2-4：Filter & Pressure Regulating Valve Drawing 22(82)

  • Page 23: Heater

    2.2.5 Heater Parts Name： 1. Electric wood cover 2. Pipe heater 3. Heating bucket 4. Outer covering board 5. Fixer Picture 2-5：Heater 23(82)

  • Page 24: Electrical Diagram(400V)

    2.3 Electrical Diagram(400V) 2.3.1 Electrical Circuit(400V) Table 2-4：Electrical Circuit(400V) Mainpower cable dia. Main power switch Circuit breaker for heater Circuit breaker for blower Drying blower cable dia. Loader of drying blower Setting of drying blower loader Power of drying blower Current of drying blower Cable dia.

  • Page 25: Main Circuit(400V)

    2.3.2 Main Circuit(400V) Picture 2-6：Main Circuit(400V) 25(82)

  • Page 26: Control Circuit(400V)

    2.3.3 Control Circuit(400V) Picture 2-7：Control Circuit 1(400V) 26(82)

  • Page 27: Picture 2-8：Control Circuit 2(400V)

    Picture 2-8：Control Circuit 2(400V) 27(82)

  • Page 28: Electrical Components Layout(400V)

    2.3.4 Electrical Components Layout(400V) Picture 2-9：Electrical Components Layout (400V) 28(82)

  • Page 29: Electrical Components List (400V)

    2.3.5 Electrical Components List (400V) Table 2-5：Electrical Components List (SDL-20U 400V) SDL-20U Symbol Name Specification Part NO. Main switch YE10200300000 Circuit breaker* YE40300603000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40300603000 Circuit breaker* YE40301603000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601521000 Contactor*...
  • Page 30 SDL-20U Symbol Name Specification Part NO. YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 31: Table 2-6：Electrical Components List (Sdl-40U 400V)

    Table 2-6：Electrical Components List (SDL-40U 400V) SDL-40U Symbol Name Specification Part NO. Main switch YE10200300000 Circuit breaker* YE40300603000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40300603000 Circuit breaker* YE40301603000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Middle relay 230V 50/60Hz...
  • Page 32 SDL-40U Symbol Name Specification Part NO. YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 33: Table 2-7：Electrical Components List (Sdl-80U/120U 400V)

    Table 2-7：Electrical Components List (SDL-80U/120U 400V) SDL-80U/120U Symbol Name Specification Part NO. Main switch YE10021160000 Circuit breaker* YE40301003000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40300603000 Circuit breaker* YE40301603000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601821000 Relay 230V 50/60Hz...
  • Page 34 SDL-80/120U Symbol Name Specification Part NO. YE61250040000 YE61250040000 端子排 YE61250040000 重载接头 X4 X5 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 35: Table 2-8：Electrical Components List (Sdl-160U 400V)

    Table 2-8：Electrical Components List (SDL-160U 400V) SDL-160U Symbol Name Specification Part NO. Main switch YE1002160000 Circuit breaker* YE40301603000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40300603000 Circuit breaker* YE40301603000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00607821000 Relay 230V 50/60Hz...
  • Page 36 SDL-160U Symbol Name Specification Part NO. YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 37: Table 2-9：Electrical Components List (Sdl-230U 400V)

    Table 2-9：Electrical Components List (SDL-230U 400V) SDL-230U Symbol Name Specification Part NO. Main switch YE10210300000 Circuit breaker* YE40601500000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40603000000 Circuit breaker* YE40601500000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601821000 Relay 230V 50/60Hz...
  • Page 38 SDL-230U Symbol Name Specification Part NO. YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 39: Table 2-10：Electrical Components List (Sdl-300U/450U 400V)

    Table 2-10：Electrical Components List (SDL-300U/450U 400V) SDL-300U/450U Symbol Name Specification Part NO. Main switch YE10220300000 Circuit breaker* YE40602500000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40603000000 Circuit breaker* YE40601500000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00602622000 Relay 230V 50/60Hz...
  • Page 40 SDL-300U/450U Symbol Name Specification Part NO. YE61060000000 YE61063500000 Terminal board YE61250040000 YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 41: Table 2-11：Electrical Components List (Sdl-600U/750U 400V)

    Table 2-11：Electrical Components List (SDL-600U/750U 400V) SDL-600U/750U Symbol Name Specification Part NO. Main switch YE41104000000 Circuit breaker* YE40603200000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40603000000 Circuit breaker* YE40601500000 Contactor* 220V 50/60Hz YE00601500000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00602822000 Relay 230V 50/60Hz 12A...
  • Page 42 SDL-600U/750U Symbol Name Specification Part NO. Terminal board YE61250040000 YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 43: Table 2-12：Electrical Components List (Sdl-900U 400V)

    Table 2-12：Electrical Components List (SDL-900U 400V) SDL-900U Symbol Name Specification Part NO. Main switch YE41106000000 Circuit breaker* YE40605000000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40603000000 Circuit breaker* YE40601500000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 K3 K4 Contactor* 220V 50/60Hz YE00602822000...
  • Page 44 SDL-900U Symbol Name Specification Part NO. YE61100000000 YE61103500000 Terminal board YE61250040000 YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 45: Table 2-13：Electrical Components List (Sdl-1200U 400V)

    Table 2-13：Electrical Components List (SDL-1200U 400V) SDL-1200U Symbol Name Specification Part NO. Main switch YE41106000000 Circuit breaker* YE40605000000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40600300000 Circuit breaker* YE40601500000 Contactor* 230V 50/60Hz YE00601621000 Contactor* 230V 50/60Hz YE00601621000 K3 K4 Contactor* 230V 50/60Hz YE00602622000...
  • Page 46 SDL-1200U Symbol Name Specification Part NO. YE61100000000 YE61103500000 Terminal board YE61250040000 YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 47: Electrical Circuit(230V)

    2.3.6 Electrical Circuit(230V) Table 2-14：Electrical Circuit (230V) Mainpower cable dia. Main power switch Circuit breaker for heater Circuit breaker for blower Drying blower cable dia. Loader of drying blower Setting of drying blower loader Power of drying blower Current of drying blower Cable dia.

  • Page 48: Main Circuit (230V)

    2.3.7 Main Circuit (230V) Picture 2-10：Main Circuit (230V) 48(82)

  • Page 49: Control Circuit (230V)

    2.3.8 Control Circuit (230V) Picture 2-11：Control Circuit 1 (230V) 49(82)

  • Page 50: Picture 2-12：Control Circuit 2 (230V)

    Picture 2-12：Control Circuit 2 (230V) 50(82)

  • Page 51: Electrical Components Layout (400V)

    2.3.9 Electrical Components Layout (400V) Picture 2-13：Electrical Components Layout (230V) 51(82)

  • Page 52: Electrical Components List (230V)

    2.3.10 Electrical Components List (230V) Table 2-15：Electrical Components List (SDL-20U 230V) SDL-20U Symbol Name Specification Part NO. Main switch YE10125250000 Circuit breaker* YE40301003000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40300603000 Circuit breaker* YE40301603000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Contactor*...
  • Page 53 SDL-20U Symbol Name Specification Part NO. YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 54: Table 2-16：Electrical Components List (Sdl-40U 230V)

    Table 2-16：Electrical Components List (SDL-40U 230V) SDL-40U Symbol Name Specification Part NO. Main switch YE10125250000 Circuit breaker* YE40301003000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40300603000 Circuit breaker* YE40301603000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Contactor* 220V 50/60Hz YE00601721000 Middle relay 230V 50/60Hz...
  • Page 55 SDL-40U Symbol Name Specification Part NO. YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 56: Table 2-17：Electrical Components List (Sdl-80U/120U 230V)

    Table 2-17：Electrical Components List (SDL-80U/120U 230V) SDL-80U/120U Symbol Name Specification Part NO. Main switch YE10125250000 Circuit breaker* YE40301603000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40300603000 Circuit breaker* YE40301603000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Contactor* 220V 50/60Hz YE00601821000 Middle relay 230V 50/60Hz...
  • Page 57 SDL-80U/120U Symbol Name Specification Part NO. YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 58: Table 2-18：Electrical Components List (Sdl-160U 230V)

    Table 2-18：Electrical Components List (SDL-160U 230V) SDL-160U Symbol Name Specification Part NO. Main switch YE10125250000 Circuit breaker* YE40302003000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40300603000 Circuit breaker* YE40301603000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Contactor* 220V 50/60Hz YE00602622000 Middle relay 230V 50/60Hz 12A...
  • Page 59 SDL-160U Symbol Name Specification Part NO. YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 60: Table 2-19：Electrical Components List (Sdl-230U 230V)

    Table 2-19：Electrical Components List (SDL-230U 230V) SDL-230U Symbol Name Specification Part NO. Main switch YE10210300000 Circuit breaker* YE40602000000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40603000000 Circuit breaker* YE40601500000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Contactor* 220V 50/60Hz YE00602622000 Middle relay 230V 50/60Hz 12A...
  • Page 61 SDL-230U Symbol Name Specification Part NO. YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 62: Table 2-20：Electrical Components List (Sdl-300U/450U 230V)

    Table 2-20：Electrical Components List (SDL-300U/450U 230V) SDL-300U/450U Symbol Name Specification Part NO. Main switch YE10250400000 Circuit breaker* YE40604000000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40603000000 Circuit breaker* YE40601500000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Contactor* 220V 50/60Hz YE00602822000 Middle relay 230V 50/60Hz 12A...
  • Page 63 SDL-300U/450U Symbol Name Specification Part NO. YE61103500000 Terminal board YE61250040000 YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 64: Table 2-21：Electrical Components List (Sdl-600U/750U 230V)

    Table 2-21：Electrical Components List (SDL-600U/750U 230V) SDL-600U/750U Symbol Name Specification Part NO. Main switch YE41106200000 Circuit breaker* YE40606000000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40603000000 Circuit breaker* YE40601500000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Contactor* 220V 50/60Hz YE00504400000 Middle relay 230V 50/60Hz 12A...
  • Page 65 SDL-600U/750U Symbol Name Specification Part NO. YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 66: Table 2-22：Electrical Components List (Sdl-900U 230V)

    Table 2-22：Electrical Components List (SDL-900U 230V) SDL-900U Symbol Name Specification Part NO. Main switch YE41109200000 Circuit breaker* YE40800300000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40603000000 Circuit breaker* YE40602000000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601721000 Contactor* 220V 50/60Hz YE00504400000 Middle relay 230V 50/60Hz 12A...
  • Page 67 SDL-900U Symbol Name Specification Part NO. YE61025000100 Terminal board YE61250040000 YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 68: Table 2-23：Electrical Components List (Sdl-1200U 230V)

    Table 2-23：Electrical Components List (SDL-1200U 230V) SDL-1200U Symbol Name Specification Part NO. Main switch YE41109200000 Circuit breaker* YE40800300000 Excitation break away 230VAC 50/60Hz YE40023560000 Circuit breaker* YE40600300000 Circuit breaker* YE40602000000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601721000 Contactor* 220V 50/60Hz YE00602822000 Middle relay 230V 50/60Hz 12A...
  • Page 69 SDL-1200U Symbol Name Specification Part NO. YE61025000100 Terminal board YE61250040000 YE61253500000 YE61250040000 YE61250040000 Terminal board YE61250040000 X4 X5 Heavy duty connector 4P 10A YE68041000100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 70: Installation And Debugging

    3. Installation and Debugging 3.1 General Safety Regulations 1) Make sure voltage and frequency of the power source comply with those indicated on the manufacturer nameplate, which is attached to the machine. 2) Power cable and earth connections should conform to your local regulations. 3) Use independent power cable and ON/OFF switch.

  • Page 71: Pipe Heaters

    Picture 3-2：Power Supply Notes! Keep the machine 2M from the combustible distance. 3.4 Pipe Heaters 1) Put the heating pipes into the heating jacket. 2) Fix the heater assembly on the machine support. (See right picture) Picture 3-3：Pipe Heaters Warning! High temperature, take care of hands! This label is attached on the surface of heating pipes.

  • Page 72: Blower

    3.5 Blower 3.5.1 Drying Blower 1) Fix inlet/outlet flange of blower, and tighten 4 screws securely. 2) Connect the blower with electrical source. 3) Install the blower on the Machine frame. Picture 3-4：Drying Blower 3.5.2 Conveying Blower 1) Fix inlet/outlet flange of blower, and tighten 4 screws securely. 2) Connect the blower with electrical power source.

  • Page 73: Installation Of Drying Hopper

    3.5.3 Installation of Drying Hopper 1) Install drying hopper on the machine frame. 2) Fix the shut-off valve adaptor on the suction box. 3) Install the shut-off valve on the suction box. Picture 3-6：Installation of Drying Hopper 3.5.4 Filter & Pressure Regulating Valve 1) Switch on the air source.

  • Page 74: Application And Operation

    4. Application and Operation Turn on the main switch to connect power supply on the control panel. 4.1 Panel Operation 1) Open the main switch. 2) Press "RUN/STOP "key to start loading. 4.2 Temperature Setup 1) The setup number will flicker after pressing "SET" key, add or decrease temperature by pressing key.

  • Page 75: Weekly Time Start Setup

    Picture 4-2：Intermittent Running Setup 2 Note：If set 0-ON as 04:00, 0-OFF as 05:00, which means drying periods is 4 hours stop time is 5 hours，then working for 4 hours and being stopped for 5 hours and repeat this so long. 4) Cancel intermittent running by entering 00.00 at "0-ON"...

  • Page 76: Present Time Modification

    2) Press key to add or decrease the time value in "SV/setup value " from "1-OFF" . Press "ENTER" to confirm the input value and comes into the time setup items of "2-ON" "TUE-ON". Picture 4-5：Weekly Time Start Setup 2 3) Do the same setup again and again to setup the ON/OFF time from Monday to Sunday.

  • Page 77: Weekly Time Start

    4.6 Weekly Time Start 1) Activate the weekly time start after finish the time setup and the present time setup. 2) Press "AUTO" key at working or stop status to preset the time start/stop, the "PV" will display the time and temp. alternatively. 3) Press "AUTO"...

  • Page 78: Operation Of Conveying System

    4.9 Operation of Conveying System 1) Press once to set the suction time of the hopper 1. Press once to set the suction time of the hopper 2. Press three times to set the time for opening the valve. 2) Change the required time with key.

  • Page 79: Trouble-Shooting

    5. Trouble-shooting Fault Possible reasons Solution 1. Main AC power supply 1. Close main AC power source unconnected System cannot 2. Put timer switch into ON status 2. Reset timer button and restart again operate 3. Check close-loop, regenerative motor 3.

  • Page 80: Maintenance And Repair

    6. Maintenance and Repair 6.1 Filter & Pressure Regulating Valve 6.1.1 Filter & Pressure Regulating Valve Drawing Parts list: 1. Pressure adjusting knob 2. Pressure gauge 3. Cup 4. Water outlet Picture 6-1：Filter & Pressure Regulating Valve Drawing 6.1.2 Filter & Pressure Regulating Valve Operation steps 1) Switch on the air source.

  • Page 81: Blower Motors

    Note! Don't make sundries fall into the barrel, when taking out the air filter. 6.3 Blower Motors 1) To clean blower both internal and external parts (especially the fan cooling path), by removing surface dust. If more dusts are accumulated, it will cause deficiency for ventilation, temperature rising up, blower power reduced, vibration increased and so it will cause machine broke down.

  • Page 82: Installation & Inspection

    Model Manufacture date Ф Voltage Frequency Power 6.4.2 Installation & Inspection Check if the pipe joint is tightly locked by clips or not. Check that the material clearance door is firmly closed. Electrical Installation Voltage: Fuse melt current: 1 Phase 3 Phase Check phase sequence of the power supply.

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