Related Manuals for vacuubrand VAC24SEVEN
Summary of Contents for vacuubrand VAC24SEVEN
- Page 1 System description Technology for Vacuum Systems Vacuum pumping unit Instructions for use Original instructions EN OI no.: 20901441...
- Page 2 Service: +49 9342 808‑5660 Fax: +49 9342 808‑5555 Email:info@vacuubrand.com Web: www.vacuubrand.com Thank you for purchasing this product from VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG . You have chosen a modern and techni‑ cally high quality product. 20901441_EN_VAC_24-7_System_V1.1_291121...
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Page 3: Table Of Contents
2.3.2 VACUUBRAND Service Department....17 Safety devices..........17 ATEX equipment category . - Page 4 Content 20901441_EN_VAC_24-7_System_V1.1_291121...
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Page 5: Introduction
We reserve the right to make technical and design changes in the course of con- ƒ tinuous product improvement. Copyright The content of this manual is protected by copyright. © VACUUBRAND GMBH + CO KG. VACUUBRAND GMBH + CO KG. Only copies for internal use are allowed, e.g., for professional training. Copyright © 20901441_EN_VAC_24-7_System_V1.1_291121... - Page 6 ƒ ment. Alternatively, download portal: www.vacuubrand-process.com You are welcome to contact us at any time in writing or by telephone if you would ƒ like more information, have questions about our products or wish to share feed- back with us.
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Page 7: About This Document
Introduction 1.2 About this document About this document 1.2.1 1.2.1 Manual structure Manual structure The manual for the vacuum pumping unit has a modular structure, i.e., it consists Manual structure of multiple individual manual modules. This part of the manual contains the safety information that must be observed in general and a general product description with a system and function overview. - Page 8 Introduction Supplementary manuals and documents Supplementary Manual documents Safety information for vacuum equipment Interface description, Modbus Vacuum sensor VSK 3000 VACUU·BUS Electrical circuit diagram, VAC 24seven Dimensional and spare parts drawings, VAC 24seven Optional documents Description of optional accessories for VAC 24seven Condensate collection container Pump test kit Connection set, 2x pump modules...
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Page 9: Display Conventions
Introduction 1.2.2 1.2.2 Display conventions Display conventions The warnings described below apply in all manual modules. These correspond to the hazard categories described here. Warning levels Display of warnings DANGER DANGER Warns of an imminent hazard. Disregarding the situation will result in serious and even fatal injury or death. -
Page 10: Symbols And Pictograms
Introduction 1.2.3 1.2.3 Symbols and Symbols and pictograms pictograms In the other applicable manuals, the following symbols and pictograms are used. Explanation of symbols Special symbols and pictograms are listed in the respective manual modules, e.g., symbols for gestures in the manual of the vacuum controller. Safety symbols Safety symbols indicate specific risks associated with handling the product. Sym- bols and pictograms are designed to help you identify risks more easily. -
Page 11: General Instructions
Pump module, housing with 2 VARIO diaphragm pumps ule #70 mbar with end vacuum 70 mbar RS-232 (VAC) VACUUBRAND's own communication protocol for com- munication with vacuum pumps VAC 24seven Product line with vacuum pumping units for pilot and in- dustrial scale applications. -
Page 12: Abbreviations
Introduction 1.2.6 1.2.6 Abbreviations Abbreviations abs. Abbreviations Absolute Atmospheric pressure (pressure graphic, program) Interior diameter (d Nominal diameter ATEX equipment labeling Vapor condenser Outlet Fluoroelastomer Size hh:mm:ss Time in hours/minutes/seconds Pressure unit, hectopascal (1 hPa = 1 mbar = 0.75 Torr) Inlet Small flange Max. -
Page 13: Safety Information
Safety information Safety information Safety information The information in this chapter must be observed by everyone who works with the product described here. The safety information is valid for the entire life cycle of the product and for all manual modules. 2.1 Usage Usage Only use the product if it is in perfect working condition. -
Page 14: Foreseeable Misuse
Safety information usage despite incomplete assembly, Improper use ƒ using the product in non-commercial environments, unless the necessary protec- ƒ tive measures and precautions have been taken by the company, use in mines or underground, ƒ pumping substances which may react explosively under impact and/or elevated ƒ... -
Page 15: Obligations
Safety information 2.2 Obligations Obligations 2.2.1 2.2.1 Operator obligations Operator obligations The owner defines the responsibilities and ensures that only trained personnel or Define responsibility specialists work at the vacuum system. This applies in particular to connection, as- sembly and maintenance work, and troubleshooting The operator must ensure that all prescribed limit values, the specified ambient Operator obligations conditions, and clearances in the area around the vacuum pumping unit are ob- served at the installation location. -
Page 16: Target Groups
Safety information 2.3 Target groups Target groups Only authorized persons commissioned by the operator may work on the vacu- IMPORTANT! um pumping unit! Users in the areas of competence listed in the responsibility matrix must pos- sess the relevant qualifications for the activities listed. In particular work on electrical equipment must be performed only by qualified electricians. 2.3.1 2.3.1 Personnel Personnel... -
Page 17: Vacuubrand Service Department
VACUUBRAND Service Department VACUUBRAND Service Department In addition to the activities that can be performed by personnel during operation, there are tasks that are performed by the VACUUBRAND Service Department. Activities of the VACUUBRAND Service Department VACUUBRAND Service VACUUBRAND Service... -
Page 18: Atex Equipment Category
VACUUBRAND devices marked have an approval of ATEX equipment cat- egory 3 G; flammable substances as a mixture with air: gases, vapors. > Only use VACUUBRAND devices if they are in perfect working condition. ATEX approval ATEX approval only applies to the internal, wetted parts of the of the product, only applies to the internal, wetted parts of the of the product, not to its surroundings. -
Page 19: General Safety Precautions
Safety information 2.6 General safety precautions General safety precautions Products from VACUUBRAND GMBH + CO KG are subject to stringent quality Quality standards and testing with regard to safety and operation. Each product undergoes a comprehen- safety sive test program prior to delivery. - Page 20 Safety information Take hazards into account when connecting The high compression ratio of the pump may result in a higher pressure at the outlet Hazards when than the mechanical stability of the system allows. connecting Do not mix up the inlet/outlet (IN/EX) connections at the connections. >...
- Page 21 Safety information Monitor critical processes Monitor critical processes DANGER DANGER Monitor critical processes Risk of explosion through control of critical processes. Depending on the process, an explosive mixture can form in systems. The control of critical processes must always be supervised! >...
- Page 22 Safety information Keep labels in readable condition Keep labels and information symbols and warning labels always in a readable con- Check warnings and dition. signs Possible labels include, for example: > Connection labeling > Warning signs and notice labels > Motor data and rating plates Agree on the remote control of the vacuum pumping unit The vacuum pumping unit can be remotely controlled via Ethernet or USB-A in Observe for remote...
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Page 23: Safety And Service
> Clean the product thoroughly and if necessary, decontaminate it professional- Requirements for services Service handling > Follow the description on: VACUUBRAND > Support > Service Do you have any questions? We are here for you: Phone: +49 9342 808-5660 Fax: +49 9342 808-5555 service@vacuubrand.com... -
Page 24: Disposal
Safety information 2.8 Disposal Disposal Upon the disposal of the machine, observe the national regulations for safe dis- Observe environmental protection regulations posal and environmental protection. In particular valid for all components which are contaminated with hazardous substances. Liquids that accumulate in glass flasks and collection containers must be disposed of by the operator in accordance with national disposal regulations. 20901441_EN_VAC_24-7_System_V1.1_291121... -
Page 25: Machine Description
Machine description Machine description Machine description 3.1 Product description Product description The VAC 24seven vacuum pumping unit was developed for continuous operation, Product description e.g., in a chemical kilo laboratory, technical center, pilot lab, or as a central pumping unit for a vacuum network. View of the VAC 24seven vacuum pumping unit Basic structure Light column... -
Page 26: Construction And Equipment
Machine description 3.1.1 3.1.1 Construction and equipment Construction and equipment A vacuum pumping unit of the VAC 24seven series consists of a control module as Modular construction a control unit with a minimum of 1 and a maximum of 3 pump modules. The modular design allows a vacuum pumping unit to be expanded with 1 or 2 ad- ditional pump modules, depending on the required suction power and application requirements. -
Page 27: Function Description
Machine description Example VAC 24seven 3 pump modules Standard delivery – VAC 24seven Control module control unit Pump module pump unit Machine feet + eye bolts Connection set for pump module Manual Check the shipment for transport damage and completeness. >... -
Page 28: Workstations
Machine description 3.2 Workstations Workstations No permanent workstation is provided for the vacuum pumping unit. The operator Workstations checks the fill level of the catch pots at regular intervals and empties them. Description of procedure for emptying glass flasks see VAC 24seven_Pump manual module VAC 24seven_Pump The glass flasks are screwed in at the front, i.e., at the inlets of the pump module. Optionally, there is another catch pot on the right side of the vacuum pumping unit at the outlet. -
Page 29: Appendix
Appendix Appendix Appendix 4.1 Technical information, general Technical information, general 4.1.1 4.1.1 Technical data Technical data Vacuum pumping unit VAC 24seven (US) Technical data VAC 24seven Max. power consumption per pump ~2 kW ~2.682 hp module Weight, approx. Control module 16 kg 35.3 lb Pump module (1x) - Page 30 Appendix Control module VAC 24seven (US) Technical data Control module Electrical connection 400 V/50–60 Hz, 208–240 V/50– 3 phases, 16 A 60 Hz, 1 phase, 30 A Backup fuse min. 16 A – max. 30 A 63 A Upper measurement limit 1080 mbar 810 Torr Lower measurement limit...
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Page 31: Rating Plate Positions
Appendix 4.1.2 4.1.2 Rating plate positions Rating plate positions Sketch of rating plate positions 20901441_EN_VAC_24-7_System_V1.1_291121... -
Page 32: Dimensions
Appendix 4.1.3 4.1.3 Dimensions Dimensions Vacuum pumping unit, maximum expansion stage Vacuum pumping unit (l x w x h) Recommendation for installation distances Recommendation for installation and mainte- nance distances Adequate space should be left towards the maintenance doors to allow the dia- phragm pump to be removed easily if necessary. -
Page 33: Ordering Information
Appendix 4.2 Ordering information Ordering information VAC 24seven modules Ordering information Order no. VAC 24seven modules VAC 24seven control module 400 V/3 Ph. 20745006 VAC 24seven control module 208 V/1 Ph. (US) 20745005 VAC 24seven pump module #70mbar 20745118 VAC 24seven pump module #5mbar 20745318 Ordering information VAC 24seven accessories... - Page 34 UBRAND GMBH + CO KG. offices Information about our complete product range is available in the current product catalog. The VACUUBRAND GMBH + CO KG sales office is available to assist you with orders, questions on vacuum control and optimal accessories. 20901441_EN_VAC_24-7_System_V1.1_291121...
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Page 35: Service Information
Validation service, IQ installation qualification ƒ Visit our website for further information: www.vacuubrand.com. Service handling > Follow the description on: VACUUBRAND > Support > Service > Reduce downtime, speed up processing. Please keep the required data and documents ready when contacting our Service Department. -
Page 36: Index
User information ..........5 Hazards due to residual energy..... 21 Hazards when connecting ......20 Health and Safety Clearance......23 VACUUBRAND Service Department ..... 17 Hot surface ............ 21 Vacuum pumping unit (l x w x h) ....32 Improper use ..........13,14 Warning levels .......... -
Page 37: Declaration Of Conformity (Eu)
Déclaration CE de conformité Hersteller / Manufacturer / Fabricant: VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG · Alfred-Zippe-Str. 4 · 97877 Wertheim · Germany Hiermit erklärt der Hersteller, dass das Produkt konform ist mit den Bestimmun- gen dieser Richtlinien:... -
Page 38: Declaration Of Conformity (Uk)
EN ISO 12100:2010, EN 61010-1:2010+A1:2019, IEC 61010-1:2010 (Ed. 3), EN 61326-1:2013, EN 1127-1:2019, EN ISO 80079-36:2016, EN IEC 63000:2018, EN 1012-2:2010 Person authorised to compile the technical file: Dr. Constantin Schöler · VACUUBRAND GMBH + CO KG · Germany Place, date: Wertheim, 29.11.2021 ppa. (Dr. Constantin Schöler) - Page 39 20901441_EN_VAC_24-7_System_V1.1_291121...
- Page 40 Technology for Vacuum Systems Manufacturer: VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG Alfred‑Zippe‑Str. 4 Alfred‑Zippe‑Str. 4 97877 Wertheim 97877 Wertheim GERMANY GERMANY Phone: Head office: +49 9342 808‑0 Sales: +49 9342 808‑5550 Service: +49 9342 808‑5660 Fax: +49 9342 808‑5555...
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