New Holland SP3500 Service Manual
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New Holland SP3500 Service Manual

Defensor
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SERVICE MANUAL
SP3500
Defensor
Part number 48149953
English
June 2018
© 2018 CNH Industrial Latin America LTDA. All Rights Reserved.

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Summary of Contents for New Holland SP3500

  • Page 1 SERVICE MANUAL SP3500 Defensor Part number 48149953 English June 2018 © 2018 CNH Industrial Latin America LTDA. All Rights Reserved.
  • Page 2 SERVICE MANUAL SP3500 Defensor - FPT NEF engine, Tier 3, 6 cylinder [PRCYS350VJPC02834- 48149953 12/06/2018 Find manuals at https://best-manuals.com...
  • Page 3 Link Product / Engine Product Market Product Engine SP3500 Defensor - FPT NEF Latin America F4HE9687T*J106 engine, Tier 3, 6 cylinder [PRCYS350VJPC02834- - ] 48149953 12/06/2018 Find manuals at https://best-manuals.com...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 5 [35.300] Reservoir, cooler, and filters............35.2 [35.104] Fixed displacement pump .
  • Page 6 [78.110] Chemical spraying..............78.1 Platform, cab, bodywork, and decals ..........
  • Page 7 48149953 12/06/2018 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 48149953 12/06/2018 Find manuals at https://best-manuals.com...
  • Page 9 Contents INTRODUCTION Safety rules ..................3 Personal safety - Do not operate tag .
  • Page 10 INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
  • Page 11 INTRODUCTION Personal safety - Do not operate tag WARNING Maintenance hazard! Before you start servicing the machine, attach a DO NOT OPERATE warning tag to the machine in a visible area. Failure to comply could result in death or serious injury. W0004A Attach a DO NOT OPERATE tag to the machine in an area that is clearly visible whenever the machine is not operating properly and/or requires service.
  • Page 12 INTRODUCTION Safety rules General safety rules Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.
  • Page 13 INTRODUCTION Before leaving the machine: 1. Park machine on a firm level surface. 2. Put all controls in neutral or park lock position. 3. Engage park brake. Use wheel chocks if required. 4. Lower all hydraulic equipment — Implements, header, etc. 5.
  • Page 14 INTRODUCTION Wheels and tires Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in the manual for proper tire inflation. Tires are heavy. Handling tires without proper equipment could cause death or serious injury. Never weld on a wheel with a tire installed.
  • Page 15 INTRODUCTION Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts. Do not store oily rags or other flammable material on the machine. Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting.
  • Page 16 INTRODUCTION Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat. The operator presence system should never be disconnected or bypassed. If the system is inoperable, the system must be repaired. Reflectors and warning lights Flashing amber warning lights must be used when operating on public roads.
  • Page 17 INTRODUCTION Air-conditioning system The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury. The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere. Do not attempt to service or repair the system.
  • Page 18 INTRODUCTION • Do not permit anyone to touch the machine until power has been shut off to the power lines. Electrical storm safety Do not operate machine during an electrical storm. If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.
  • Page 19 INTRODUCTION Roll over and tip over • Travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.
  • Page 20 • Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your NEW HOLLAND dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.
  • Page 21 Some information could not be updated due to modifications of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 48149953 12/06/2018...
  • Page 22 Only use "CNH Original Parts" or " NEW HOLLAND Parts". Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same parts that are assembled during standard production. Only "CNH Original Parts" or " NEW HOLLAND Parts" can offer this guarantee.
  • Page 23 Remove the battery ground cable. Reconnect the cable when welding is completed. Tools The tools that NEW HOLLAND suggests and illustrated in this manual have been: • Specifically researched and designed for use with NEW HOLLAND machines • Essential for reliable repair operations •...
  • Page 24 INTRODUCTION Torque - Minimum tightening torques for normal assembly Decimal hardware Grade 5 bolts, nuts and studs Size lb in/lb ft 1/4 in 12 – 15 Nm 108 – 132 lb in 5/16 in 23 – 28 Nm 204 – 252 lb in 3/8 in 48 –...
  • Page 25 INTRODUCTION Grade 10.9 bolts, nuts and studs Size lb in/lb ft 4 mm 4 – 5 Nm 36 – 48 lb in 5 mm 9 – 11 Nm 84 – 96 lb in 6 mm 15 – 18 Nm 132 – 156 lb in 8 mm 37 –...
  • Page 26 INTRODUCTION Size lb in/lb ft 5/8-11 in 190 – 203 Nm 140 – 150 lb ft O-ring face seal end O-ring boss end fitting or lock nut Nominal Tube outside diameter Thread size Nm lb in/lb ft Thread size Nm lb in/lb ft SAE dash size...
  • Page 27 Over-torquing of a hydraulic connection can also lead to leakage or failure. For some connections, NEW HOLLAND requires a different torque value than is listed in the ISO and SAE standards. • The torque values in this document should be used whenever possible or applicable.
  • Page 28 INTRODUCTION Torque values for metric O-Ring Boss (ORB) port connections S-Series * L-Series ** Metric Ferrous Non-Ferrous Ferrous Non-Ferrous thread N·m (lb ft) ± 10% N·m (lb ft) ± 10% N·m (lb ft) ± 10% N·m (lb ft) ± 10% M8 x 1 10.5 (7.7) 6.3 (4.6)
  • Page 29 INTRODUCTION Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends) Metric tube Outside Diameter (OD) Ferrous Non-Ferrous mm (in) BSPP S-Series L-Series S-Series L-Series thread S-Series * L-Series ** N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) G- Gas;...
  • Page 30 INTRODUCTION Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections S-Series * L-Series ** Ferrous Non- Ferrous Non- Inch tube UN/UNF N·m (lb ft) Ferrous N·m (lb ft) Ferrous dash size thread size ± 10% N·m (lb ft) ± 10% N·m (lb ft) mm (in) ±...
  • Page 31 INTRODUCTION Torque values for inch O-Ring Boss (ORB) port plugs Ferrous Non-Ferrous Internal hex External hex UN/UNF N·m (lb ft) N·m (lb ft) N·m (lb ft) dash size thread size ± 10% ± 10% ± 10% 5/16-24 7.5 (5.5) 12.5 (9.2) 7.5 (5.5) 3/8-24 14.5 (10.7)
  • Page 32 INTRODUCTION Torque values for four-bolt flange connections (Inch Screws, Grade 8) Code 61 Code 62 Metric size Imperial size Screw code Screw code N·m (lb ft) N·m (lb ft) ± 10% ± 10% 5/16-18 34 (25.1) 5/16-18 34 (25.1) 3/8-16 63 (46.5) 3/8-16 63 (46.5)
  • Page 33 INTRODUCTION Torque values for O-Ring Face Seals (ORFS) connections Hex size Metric Swivel nut Swivel nut Inch tube (mm) UN/UNF tube dash torque torque OD (mm) (Reference thread size OD (mm) size N·m (lb ft) N·m (lb ft) only) ± 10% ±...
  • Page 34 INTRODUCTION Special tools 84271105 Bearing extractor of the sprayer hydraulic motor. 84271105 84271106 Hydraulic motor bearing beater 84271106 84271107 Gear fixing pin extractor. 84271107 84400046 Deutsch terminal retraction tool. BRIL12CE0085A0A 48149953 12/06/2018...
  • Page 35 INTRODUCTION 380002422 Service cable – NAVII and GPS. 380003052 Installation tool for the metal retainer rail. 380003052 380003053 Installation device for the metal retainer rail. 380003053 380003054 Hub retainer installation tool. 380003054 48149953 12/06/2018...
  • Page 36 INTRODUCTION 380003306 Cab lift cradle (Use with 380003353). 380003306 380003312 Bearing lock nut extractor. BRAG12PUALL025 380003313 Bearing cup installer. BRAG12PUALL026 380003314 Retainer installer. BRAG12PUALL027 48149953 12/06/2018...
  • Page 37 INTRODUCTION 380003353 Cab lift frame (Universal). 380003353 380040220 DPA5 adapter – Electronic Service Tool (EST) connectivity kit. Additional tools required Multimeter Fluke 88 digital multi-meter RAIL13SP01281AB 48149953 12/06/2018...
  • Page 38 INTRODUCTION Back probe extension wire set NOTE: Obtain direct from SPX – OTC 233788, or FNH00550 RAIL13SP01282AA 48149953 12/06/2018...
  • Page 39 INTRODUCTION General specification Tire and rim repair WARNING Explosion hazard! Do not remove, install, or make repairs to a tire on a wheel rim. Take the tire and rim to a tire shop where persons with special training and special safety tools are available. Failure to comply could result in death or serious injury.
  • Page 40 INTRODUCTION Tire inflation procedure Do not inflate a tire that has had a complete loss of air. If the tire has lost all air pressure, have a qualified tire mechanic service the tire. To add air to a partly inflated tire, use the following procedure: 1.
  • Page 41 INTRODUCTION Capacities Fluid and lubricants International System Recommended fluid Quantity specification NEW HOLLAND AMBRA GR-9 NLGI 2, NH Grease fittings (all) MULTI-PURPOSE GREASE As needed 710A grease SAE 85W-140, Oil NEW HOLLAND AMBRA Wheel hubs (per unit) 1.1 L (0.3 US gal)
  • Page 42 SERVICE MANUAL Engine SP3500 Defensor - FPT NEF engine, Tier 3, 6 cylinder [PRCYS350VJPC02834- 48149953 12/06/2018...
  • Page 43 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
  • Page 44 Engine - 10 Engine and crankcase - 001 SP3500 Defensor - FPT NEF engine, Tier 3, 6 cylinder [PRCYS350VJPC02834- 48149953 12/06/2018 10.1 [10.001] / 1...
  • Page 45 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine Torque ..................3 SERVICE Engine Remove .
  • Page 46 Engine - Engine and crankcase Engine - Torque SOIL17SP00450AA Reference Description Torque Values Motor mount bolts 310 – 380 N·m (229 – 280 lb ft) Engine air tube clamps 16 – 18 N·m (12 – 13 lb ft) Fan bolts 9 –...
  • Page 47 Engine - Engine and crankcase Engine - Remove CAUTION Heavy object! The component is heavy. Use care not to drop the component when installing, removing, or handling. Failure to comply could result in minor or moderate injury. C0095A DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity.
  • Page 48 Engine - Engine and crankcase 3. Close the valve (1) to cut the fuel supply. SOIL17SP00473AA 4. Disconnect the hoses (1) to (4) from the deaeration tank. NOTE: Label the position of these hoses to facilitate their reconnection. NOTICE: Cover the connection points to avoid the entry of dirt.
  • Page 49 Engine - Engine and crankcase 8. Loosen the clamp that secures the air tube at the end of the filter housing (1). 9. Loosen the fastening clamp at the turbocharger (2). 10. Remove the air duct (3). NOTICE: Cover the connection points to avoid the entry of dirt.
  • Page 50 Engine - Engine and crankcase 17. Remove the following ducts: • Interconnection of the intercooler and the intake manifold (1). • Interconnection of the turbocharger and the inter- cooler (2). • Interconnection of the engine and the radiator (3). • Interconnection of the turbocharger and the muffler (4).
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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