New Holland Guardian SP.240R Tier 3 Service Manual
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New Holland Guardian SP.240R Tier 3 Service Manual

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SERVICE MANUAL
Part number 47657030
1
edition English
st
April 2014
Guardian™ SP.240R
Guardian™ SP.275R
Tier 3
Sprayer
PIN YDYM00602 and above

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Summary of Contents for New Holland Guardian SP.240R Tier 3

  • Page 1 SERVICE MANUAL Guardian™ SP.240R Guardian™ SP.275R Tier 3 Sprayer PIN YDYM00602 and above Part number 47657030 edition English April 2014...
  • Page 2 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.202] Air cleaners and lines .
  • Page 3 [35.300] Reservoir, cooler, and filters............35.3 Pneumatic system ..............
  • Page 4 [78.111] Spraying pump ..............78.2 [78.120] Foam marking system.
  • Page 5 INTRODUCTION 47657030 01/04/2014 Find manuals at https://best-manuals.com...

  • Page 6: Table Of Contents

    Contents INTRODUCTION Personal safety ................. 3 Safety rules (*) .

  • Page 7: Personal Safety

    INTRODUCTION Personal safety WARNING Maintenance hazard! Before you start servicing the machine, attach a DO NOT OPERATE warning tag to the machine in a visible area. Failure to comply could result in death or serious injury. W0004A Attach a DO NOT OPERATE (TAG) to the machine in an area that is clearly visible whenever the machine is not operating properly and/or requires service.

  • Page 8: Safety Rules

    INTRODUCTION Safety rules SP.240R SP.275R BT09A213 47657030 01/04/2014 Find manuals at https://best-manuals.com...

  • Page 9: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 10: Safety Rules - Ecology And The Environment

    • Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your NEW HOLLAND dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.

  • Page 11: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly SP.240R SP.275R METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr...
  • Page 12 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 13 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5...
  • Page 14 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 15 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 16: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics SP.240R SP.275R INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 17 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Torque (Maximum) Thread Size Before installing and tightening pipe fittings, clean the 1/8-27 13 N·m (10 lb ft) threads with a clean solvent or Loctite cleaner and apply 1/4-18 16 N·m (12 lb ft) sealant L ®...

  • Page 18: Basic Instructions - Important Notice Regarding Equipment Servicing

    Some information could not be updated due to modifications of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 47657030 01/04/2014...

  • Page 19: Basic Instructions - Shop And Assembly

    Only use CNH Original Parts or NEW HOLLAND Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can offer this guarantee.
  • Page 20 Failure to comply could result in death or serious injury. W0111A The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.

  • Page 21: General Specification - Tire And Rim Repair

    INTRODUCTION General specification - Tire and rim repair WARNING Explosion hazard! Do not remove, install, or make repairs to a tire on a wheel rim. Take the tire and rim to a tire shop where persons with special training and special safety tools are available. Failure to comply could result in death or serious injury.
  • Page 22 INTRODUCTION Tire inflation procedure Do not inflate a tire that has had a complete loss of air. If the tire has lost all air pressure, have a qualified tire mechanic service the tire. To add air to a partly inflated tire, use the following procedure: 1.

  • Page 23: Capacities Lubricants And Fluid Capacities

    Oil type NEW HOLLAND AMBRA MASTERGOLD™ HSP ENGINE OIL SAE 15W-40 Capacity Refer to Cummins manual Cooling system Coolant type NEW HOLLAND AMBRA AGRIFLU 50-50 water and ethylene glycol mix Hydraulic system Oil type HYDROSYSTEM AW 68 UTELA Tank capacity...

  • Page 24: Product Identification Machine Serial Number

    INTRODUCTION Product identification Machine serial number A serial number data plate is attached to the right hand side suspension mount just below the hood. Record the vehicle model number and serial number for future reference. RAIL12SP01310AA 47657030 01/04/2014...

  • Page 25: Product Identification

    INTRODUCTION Product identification Guardian rear boom SP.240R [YDYM00602 - ] Model year 2014 units SP.275R [YDYM00602 - ] Model year 2014 units RAIL12SP01307FA 1. Right hand side 2. Front of unit 3. Left hand side 47657030 01/04/2014...
  • Page 26 INTRODUCTION RAIL12SP01308FA 1. Right hand side 3. Left hand side 4. Rear of unit 47657030 01/04/2014...

  • Page 27: Product Identification (*)

    INTRODUCTION Product identification Guardian rear boom SP.240R [YDYM00602 - ] Model year 2014 units SP.275R [YDYM00602 - ] Model year 2014 units RAIL12SP01306FA 1. Steps 4. Hood 2. Hand railing 5. Cab 6. Booms in transport position 3. Operator’s walkway 47657030 01/04/2014...
  • Page 28 INTRODUCTION RAIL12SP01305EA 7. Product tank 8. Boom center section 47657030 01/04/2014...
  • Page 29 SERVICE MANUAL Engine SP.240R [YDYM00602 - ] Model year 2014 units SP.275R [YDYM00602 - ] Model year 2014 units 47657030 01/04/2014...
  • Page 30 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.202] Air cleaners and lines .
  • Page 31 Engine - 10 Engine and crankcase - 001 SP.240R [YDYM00602 - ] Model year 2014 units SP.275R [YDYM00602 - ] Model year 2014 units 47657030 01/04/2014 10.1 [10.001] / 1...
  • Page 32 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine and crankcase Remove (*) ................3 Install (*) .
  • Page 33 Engine - Engine and crankcase Engine and crankcase - Remove SP.240R SP.275R DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 34 Engine - Engine and crankcase 1. Turn the power to the batteries off. RAIL13SP04726AA 2. Remove the turbo lines (1) running from the turbo to the inner cooler. RAIL13SP04718AA 3. Remove the four bolts (1) securing the hood frame sup- port.
  • Page 35 Engine - Engine and crankcase 4. Cut the ties (2) securing the upper radiator hose and remove the hood frame (1). RAIL13SP04720AA 5. Place a catch pan underneath the radiator hoses to catch any residual fluid remaining in the lines. 6.
  • Page 36 Engine - Engine and crankcase 9. Remove and cap the two air conditioning lines (1) on the back of the air conditioning compressor. RAIL13SP04720AA 10. Remove the wire (1) from the back of the alternator. RAIL13SP04748AA 11. Remove the wires (1) on the top of the starter. RAIL13SP04742AA 47657030 01/04/2014 10.1 [10.001] / 6...
  • Page 37 Engine - Engine and crankcase 12. Remove the wires (1) on the bottom of the starter. RAIL13SP04750AA 13. Remove the main harness (1) from the engine. RAIL13SP04720AA 14. Mark and tag the fuel lines and remove the fuel lines (1) from the fuel distribution system. RAIL13SP04728AA 47657030 01/04/2014 10.1 [10.001] / 7...
  • Page 38 Engine - Engine and crankcase 15. Loosen the exhaust clamps (2) and remove the ex- haust pipe (1) running from the turbo charger to the stack. RAIL13SP05024AA RAIL13SP05023AA 16. Support the transmission with a suitable jack. RAIL13SP04749AA 47657030 01/04/2014 10.1 [10.001] / 8...
  • Page 39 Engine - Engine and crankcase 17. Using the proper lifting devices, support the engine at the proper lift points on the top of the engine. RAIL13SP04754AA 18. Remove the transmission bolts (1) holding the engine to the transmission. RAIL13SP04743AA 19. Remove the engine mount bolts (1) on the rear engine mounts.
  • Page 40 Engine - Engine and crankcase 20. Remove the engine mount bolt (1) on the front engine mount. RAIL13SP04745AA 21. Move the engine forward and separate from the trans- mission. RAIL13SP04754AA 22. Using the proper lifting equipment, remove the engine from the sprayer. RAIL13SP04754AA Next operation: Engine install Engine and crankcase - Install (10.001).
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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Guardian sp.275r tier 3

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