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Air Conditioner
48TF004-007
Installation, start-up and service instructions manual
Table Of Contents - Carrier 48TF004-007 Installation, Start-Up And Service Instructions Manual
Single-package rooftop heating/cooling units
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Installation, start-up and service instructions manual
(61 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
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Table of Contents
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Table of Contents
Safety Considerations
1
Installation
1
Provide Unit Support
1
Table Of Contents
1
Roof Curb
2
Slab Mount
2
Step 3 - Install External Trap For Condensate
2
Step 2 — Field Fabricate Ductwork
2
Step 4 — Rig And Place Unit
2
Roof Curb Dimensions
3
Drain
3
Unit Leveling Tolerances
4
Condensate Drain Connection
4
Step 5 - Install Flue Hood
4
Step 6 — Install Gas Piping
4
Physical Data — 48Tf004-007
5
Base Unit Dimensions
7
Flue Hood Details
8
Gas Piping Guide (With Accessory Thru-The-Curb Service Connections)
8
Step 7 - Make Electrical Connections
8
Field Power Supply
8
Power Wiring Connections
9
Low-Voltage Connections
9
Field Control Wiring Raceway
9
Electrical Data
10
Make Outdoor-Air Adjustments And Install Outdoor-Air Hood
11
Damper Panel With Manual Outdoor-Air Damper Installed
11
Outdoor-Air Damper With Hood Attached
11
Outdoor-Air Hood Details
11
Step 8 - Make Outdoor-Air Adjustments
11
Optional Durablade Economizer
12
Typical Access Panel Locations
12
Horizontal Durablade Economizer Installation
12
Horizontal Discharge Block-Off Plate
13
Durablade Economizer Installed In Unit
13
Durablade Economizer Minimum Position Setting
13
Outdoor-Air Thermostat/Enthalpy Control Installation
13
Optional Economizer
14
Economizer Component Locations
14
Exhaust Air Hood Assembly
14
Durablade Economizer Barometric Relief Damper Characteristics
14
Completed Hood Assembly
15
Rear Economizer Flange Installation
15
Outdoor-Air Hood Assembly
15
Economizer Installed
15
Economizer Wiring
16
Economizer Sensor Wiring
16
Wiring Diagram For Power Exhaust System
17
Typical Access Panel Locations (Standard Efficiency Unit Shown)
17
Supply-Air Sensor Placement
18
Changeover Set Points
18
Default Potentiometer Settings
18
Barometric Relief Capacity
18
Belt Drive Motor Mounting
19
Evaporator-Fan Pulley Adjustment
19
Direct Drive Motor Mounting
19
Step 9 - Adjust Evaporator-Fan Speed
19
Fan Rpm At Motor Pulley Settings
20
Motor Data
20
Accessory/Fiop Static Pressure* (In. Wg) — 48Tf004-007
20
Fan Performance 48Tf004 — Vertical Discharge Units, Standard Motor
21
Fan Performance 48Tf004 — Vertical Discharge Units, Alternate Motor
21
Fan Performance 48Tf004 — Vertical Discharge Units, High-Static Motor
22
Fan Performance 48Tf005 — Vertical Discharge Units, Standard Motor
22
Fan Performance 48Tf005 — Vertical Discharge Units, Alternate Motor
23
Fan Performance 48Tf005 — Vertical Discharge Units, High-Static Motor
23
Fan Performance 48Tf006 — Vertical Discharge Units, Standard Motor
24
Fan Performance 48Tf006 — Vertical Discharge Units, Alternate Motor
24
Fan Performance 48Tf006 — Vertical Discharge Units, High-Static Motor
25
Fan Performance 48Tf007 — Vertical Discharge Units, Standard Motor
26
Fan Performance 48Tf007 — Vertical Discharge Units, High-Static Motor
27
Fan Performance 48Tf004 — Horizontal Discharge Units, Standard Motor
28
Fan Performance 48Tf004 — Horizontal Discharge Units, Alternate Motor
28
Fan Performance 48Tf004 — Horizontal Discharge Units, High-Static Motor
29
Fan Performance 48Tf005 — Horizontal Discharge Units, Standard Motor
30
Fan Performance 48Tf005 — Horizontal Discharge Units, Alternate Motor
30
Fan Performance 48Tf005 — Horizontal Discharge Units, High-Static Motor
31
Fan Performance 48Tf006 — Horizontal Discharge Units, Standard Motor
31
Fan Performance 48Tf006 — Horizontal Discharge Units, Alternate Motor
32
Fan Performance 48Tf006 — Horizontal Discharge Units, High-Static Motor
33
Fan Performance 48Tf007 — Horizontal Discharge Units, Standard Motor
34
Fan Performance 48Tf007 — Horizontal Discharge Units, High-Static Motor
35
Start-Up
36
Altitude Compensation
36
Heating
36
Operating Sequence
37
Service
38
Evaporator Coil
38
Propping Up Top Panel
38
Cleaning Condenser Coil
38
Lubrication
39
Separating Coil Sections
39
Condenser-Fan Adjustment
39
3 Ton Unit Charging Chart
40
4 Ton Unit Charging Chart
40
Cooling Charging Chart, 48Tf004
40
Cooling Charging Chart, 48Tf005
40
5 Ton Unit Charging Chart
41
Cooling Charging Chart, 48Tf006
41
Cooling Charging Chart, 48Tf007
41
6 Ton Unit Charging Chart
41
Led Error Code Description
42
Removal And Replacement Of Gas Train
42
Cleaning And Adjustment
42
Burner Section Details
42
Burner Tray Details
43
Spark Adjustment
43
Troubleshooting
44
Led Error Code Service Analysis
44
Heating Service Analysis
44
Cooling Service Analysis
45
Durablade Economizer Troubleshooting
46
Economizer Troubleshooting
47
Typical Wiring Diagram And Component Arrangement
48
Typical Wiring Schematic And Component Arrangement
49
Start-Up Checklist
52
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Physical Data — 48Tf004-007
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Table of Contents
Troubleshooting
Troubleshooting
44
Durablade Economizer Troubleshooting
46
Economizer Troubleshooting
47
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This manual is also suitable for:
48tf004
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