zarges Z 600 S-PLUS Assembly And Usage Instructions
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zarges Z 600 S-PLUS Assembly And Usage Instructions

Scaffold towers
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Assembly and usage instructions
Z 600 S-PLUS scaffold towers

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  • Page 1 Assembly and usage instructions Z 600 S-PLUS scaffold towers...
  • Page 2 Assembly and usage instructions...

  • Page 3: Table Of Contents

    Assembly and usage instructions Assembly and usage instructions Table of contents 1. General information 1.1. Introduction 1.2. Manufacturer 1.3. Type approval 1.4. Warranty 1.5. Date of issue 1.6. Copyright and trademark rights 1.7. Intended use 1.8. Improper use 2. Setup 2.1.

  • Page 4: General Information

    1.2. Manufacturer The manufacturer of the scaffold towers described in this documentation is ZARGES GmbH Tel.: +49 8 81 / 68 71 00 Access Technology Division Fax: +49 8 81 / 68 72 95 PO Box 16 30 E-mail: zarges@zarges.de...

  • Page 5: Date Of Issue

    Assembly and usage instructions 1.5. Date of issue The date of issue of these English assembly and usage instructions is 01 Februar 2014. 1.6. Copyright and trademark rights • The copyright to these assembly and usage instructions lies with the manufacturer. •...

  • Page 6: Setup

    Assembly and usage instructions 2. Setup 2.1. Safety provisions The stipulations of EN 1004 “Mobile work platforms” apply to the structural safety, erection and use of the aforementioned scaffold towers. The scaffold towers may only be set up and used by persons familiar with these assembly and usage instructions.
  • Page 7 Assembly and usage instructions 13. The maximum load-bearing capacity of the scaffold tower with an evenly distributed load is 2.0 kN/m² (in accordance with EN 1004 - scaffolding category 3). There must be no persons, tools or material on the platform when the scaffold tower is moved.

  • Page 8: Usage Regulations

    Assembly and usage instructions 2.2. Usage regulations Personnel must always climb to the work platform from the inside of the tower. Personnel must not brace themselves against the side protection when working. Jumping on the platforms is prohibited. Horizontal loads which could cause the scaffold tower to tip over must not be generated, for example by working on adjacent constructions.

  • Page 9: Technical Data

    Assembly and usage instructions 2.5. Technical data scaffold tower normal 0.75 m x 1.8 m / 2.5 m / 3.0 m Approved in accordance with EN 1004 Scaffolding category 3 Permissible load in accordance with scaffolding category 3 200 kg/m² Total maximum load for the scaffold tower 202 kg / 286 kg / 346 kg Maximum platform load...

  • Page 10: General Assembly Regulations

    Assembly and usage instructions 2.6.a General assembly regulations for unpair platform heights (1m, 3m, 5m, …) start with 2m frames without diagonals in the bottom. Assembling swivel castors at first 2m frame. Fig. 1a.1 Fig. 1a.2 Install first advanced guardrail on top of the 2m frame.
  • Page 11 Assembly and usage instructions Install both advanced guardrails on top of the 2m frames. Fig. 3b.1 Fig. 3b.2 Put the platform on the rung. Fig 4.1a: at unpair platform heights (1m, 3m, 5m, …) on 3rd rung Fig 4.1b: at pair platform heights (2m, 4m, 6m, …) on 7 rung Fig.

  • Page 12: Note On Dismantling The Scaffold Tower

    Assembly and usage instructions Put other frames, advanced guardrails and platforms like in the way before. Fig. 7.1 Fig. 7.2 Fig. 7.3 Fig. 7.4 Fig. 7.5 Fig. 8.1 Fig. 8.2 Fit toeboards 2.7. Note on dismantling the scaffold tower To dismantle the scaffold tower, follow the steps for assembly in reverse order. Before commencing dismantling, ensure that the necessary platforms or scaffold planks are installed again and laid flat for personnel to stand on.

  • Page 13: Basic Dimensions

    Assembly and usage instructions 2.8. Basic dimensions 1800 - 2500 - 3000 1800 - 2500 - 3000 3393 - 4093 - 4593 1350 1800 - 2500 - 3000 3393 - 4093 - 4593...

  • Page 14: Identification

    Assembly and usage instructions 2.9. Identification Art. No. 42904 Type plate gepr¸fte Sicherheit EN-1004 Gerüstgruppe Scaffolding category Classe d'Èchafaudage 200 kg/m max. perm. load. Plattformhöhe Platform height Hauteur plate-forme Art. No. max. max. 12,0 m 8,0 m max. platform height Achtung: Vor Inbetriebnahme Gebrauchsanleitung und...

  • Page 15: Parts List Incl. Ballast (See Also 3.2)

    Assembly and usage instructions 2.10. Parts list incl. ballast (see also 3.2) Scaffold tower normal 0.75 m x 1.8 m / 2.5 m / 3.0 m app. Order 52225 - 2 2 - - 1 - - - - - - - - - 2 - - - - - - 4 1 52226 - 2 - 2 - - 1 - - - - - - - - - 2 - - - - - 4 1 3.35 52227 - 2 - - 2 - - 1 - - - - - - - - - 2 - - - - 4 1...
  • Page 16 Assembly and usage instructions Scaffold tower wide 1.35 m x 1.8 m / 2.5 m / 3.0 m app. Order 52425 - 2 2 - - 1 - - 1 - - - - - - - - - 2 - - - - - - 4 1 52426 - 2 - 2 - - 1 - - 1 - - - - - - - - - 2 - - - - - 4 1 3.35 52427 - 2 - - 2 - - 1 - - 1 - - - - - - - - - 2 - - - - 4 1...

  • Page 17: Position Of The Individual Parts

    Assembly and usage instructions 2.11. Position of the individual parts Advanced Guardrail Slip-in frame 1m Length toeboard Crosswise board Slip-in frame 2 m Platform with trapdoor Diagonale brace Stabilisers S-PLUS Horizontale brace Wheel Ø200mm...

  • Page 18: Assembly Drawings

    Assembly and usage instructions Normal, working height 3.35m (0,75m x 1.8m/2.5m/3.0m) Name 42904 2 2 2 1 Slip-in frame 2m 42837 2 2 2 Advanced Guardrail 1.8m 42838 - 2 - Advanced Guardrail 2.5m 42839 - - 2 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 1 - - Platform with trapdoor 2.5m 42910 - 1 - Platform with trapdoor 3.0m 42933 - - 1...
  • Page 19 Assembly and usage instructions Normal, working height 5.30m (0,75m x 1.8m/2.5m/3.0m) Name 42904 4 4 4 1 Slip-in frame 2m 42837 4 - - Advanced Guardrail 1.8m 42838 - 4 - Advanced Guardrail 2.5m 42839 - - 4 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 2 - - Platform with trapdoor 2.5m 42910 - 2 - Platform with trapdoor 3.0m 42933 - - 2...
  • Page 20 Assembly and usage instructions Normal, working height 7.30m (0,75m x 1.8m/2.5m/3.0m) Name 42904 6 6 6 1 Slip-in frame 2m 42837 6 - - Advanced Guardrail 1.8m 42838 - 6 - Advanced Guardrail 2.5m 42839 - - 6 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 3 - - Platform with trapdoor 2.5m 42910 - 3 - Platform with trapdoor 3.0m 42933 - - 3...
  • Page 21 Assembly and usage instructions Normal, working height 9.25m (0,75m x 1.8m/2.5m/3.0m) Name 42904 8 8 8 1 Slip-in frame 2m 42837 8 - - Advanced Guardrail 1.8m 42838 - 8 - Advanced Guardrail 2.5m 42839 - - 8 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 4 - - Platform with trapdoor 2.5m 42910 - 4 - Platform with trapdoor 3.0m 42933 - - 4...
  • Page 22 Assembly and usage instructions Normal, working height 10.40m (0,75m x 1.8m/2.5m/3.0m) Name 42905 2 2 2 1 Slip-in frame 1m 42904 8 8 8 2 Slip-in frame 2m 42837 8 - - Advanced Guardrail 1.8m Advanced Guardrail 2.5m 42838 - 8 - 42839 - - 8 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 4 - -...
  • Page 23 Assembly and usage instructions Normal, working height 11.20m (0,75m x 1.8m/2.5m/3.0m) Name 42904 10 10 10 1 Slip-in frame 2m 42837 10 - - Advanced Guardrail 1.8m 42838 - 10 - Advanced Guardrail 2.5m 42839 - - 10 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 5 - - Platform with trapdoor 2.5m 42910 - 5 - Platform with trapdoor 3.0m 42933 - - 5...
  • Page 24 Assembly and usage instructions Normal, working height 12.35m (0,75m x 1.8m/2.5m/3.0m) Name 42905 2 2 2 1 Slip-in frame 1m 42904 10 10 10 2 Slip-in frame 2m 42837 10 - - Advanced Guardrail 1.8m Advanced Guardrail 2.5m 42838 - 10 - 42839 - - 10 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 5 - -...
  • Page 25 Assembly and usage instructions Normal, working height 13.20m (0,75m x 1.8m/2.5m/3.0m) Name 42904 12 12 12 1 Slip-in frame 2m 42837 12 - - Advanced Guardrail 1.8m 42838 - 12 - Advanced Guardrail 2.5m 42839 - - 12 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 6 - - Platform with trapdoor 2.5m 42910 - 6 - Platform with trapdoor 3.0m 42933 - - 6...
  • Page 26 Assembly and usage instructions Wide, working height 3.35m (1,35m x 1.8m/2.5m/3.0m) Name 42901 2 2 2 1 Slip-in frame 2m 42837 2 2 2 Advanced Guardrail 1.8m 42838 - 2 - Advanced Guardrail 2.5m 42839 - - 2 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 1 - - Platform with trapdoor 2.5m 42910 - 1 - Platform with trapdoor 3.0m 42933 - - 1...
  • Page 27 Assembly and usage instructions Wide, working height 5.30m (1,35m x 1.8m/2.5m/3.0m) Name 42901 4 4 4 1 Slip-in frame 2m 42837 4 - - Advanced Guardrail 1.8m 42838 - 4 - Advanced Guardrail 2.5m 42839 - - 4 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 2 - - Platform with trapdoor 2.5m 42910 - 2 - Platform with trapdoor 3.0m 42933 - - 2...
  • Page 28 Assembly and usage instructions Wide, working height 7.30m (1,35m x 1.8m/2.5m/3.0m) Name 42901 6 6 6 1 Slip-in frame 2m 42837 6 - - Advanced Guardrail 1.8m 42838 - 6 - Advanced Guardrail 2.5m 42839 - - 6 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 3 - - Platform with trapdoor 2.5m 42910 - 3 - Platform with trapdoor 3.0m 42933 - - 3...
  • Page 29 Assembly and usage instructions Wide, working height 9.25m (1,35m x 1.8m/2.5m/3.0m) Name 42901 8 8 8 1 Slip-in frame 2m 42837 8 - - Advanced Guardrail 1.8m 42838 - 8 - Advanced Guardrail 2.5m 42839 - - 8 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 4 - - Platform with trapdoor 2.5m 42910 - 4 - Platform with trapdoor 3.0m 42933 - - 4...
  • Page 30 Assembly and usage instructions Wide, working height 10.40m (1,35m x 1.8m/2.5m/3.0m) Name 42902 2 2 2 1 Slip-in frame 1m 42901 8 8 8 2 Slip-in frame 2m 42837 8 - - Advanced Guardrail 1.8m Advanced Guardrail 2.5m 42838 - 8 - 42839 - - 8 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 4 - -...
  • Page 31 Assembly and usage instructions Wide, working height 11.20m (1,35m x 1.8m/2.5m/3.0m) Name 42901 10 10 10 1 Slip-in frame 2m 42837 10 - - Advanced Guardrail 1.8m 42838 - 10 - Advanced Guardrail 2.5m 42839 - - 10 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 5 - - Platform with trapdoor 2.5m 42910 - 5 - Platform with trapdoor 3.0m 42933 - - 5...
  • Page 32 Assembly and usage instructions Wide, working height 12.35m (1,35m x 1.8m/2.5m/3.0m) Name 42902 2 2 2 1 Slip-in frame 1m 42901 10 10 10 2 Slip-in frame 2m 42837 10 - - Advanced Guardrail 1.8m Advanced Guardrail 2.5m 42838 - 10 - 42839 - - 10 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 5 - -...
  • Page 33 Assembly and usage instructions Wide, working height 13.20m (1,35m x 1.8m/2.5m/3.0m) Name 42901 12 12 12 1 Slip-in frame 2m 42837 12 - - Advanced Guardrail 1.8m 42838 - 12 - Advanced Guardrail 2.5m 42839 - - 12 Advanced Guardrail 3.0m Platform with trapdoor 1.8m 42931 6 - - Platform with trapdoor 2.5m 42910 - 6 - Platform with trapdoor 3.0m 42933 - - 6...

  • Page 34: Structural Safety Regulations

    Assembly and usage instructions 3. Stability specifications 3.1. General information Stabilisers are responsible for the stability of the scaffold. However, these must also be ballasted according to the area of deployment (indoors / outdoors). For the correct ballasting, please see the parts lists (packet 2.10).

  • Page 35: Testing The Scaffold Components

    Assembly and usage instructions 3.5. Inspections of the scaffold components If a defect is discovered, the affected part may not be used any longer. Slip-in frame • Check for deformation, crushing and crack formation. Braces (Diagonal / Geländer) • Check for deformation, crushing, crack formation and function of the catches. Platform • Check for deformation, crushing, crack formation and function of the catches. • Check state of the wood. • Check pass-through flap for function. Toeboards • Check state of the wood. • Check toe boards for crack formation. Swivel castors • Check rolling capacity of the castor and function of the brake on rolling the basic frame.

  • Page 36: Spare Parts

    Assembly and usage instructions 4. Spare parts Wheel Ø 200mm Slip-in frame 1m Slip-in frame 2m 42917 42902 42901 Slip-in frame 1m Slip-in frame 2m Stabiliser S-PLUS 42905 42904 42850 Platform without trapdoor Platform with trapdoor 1.8m: 42932 1.8m: 42931 2.5m: 42930 2.5m: 42910 3.0m: 42934...
  • Page 37 Assembly and usage instructions identifying feature: identifying feature: gray claw blue claw Horizontale brace Diagonal brace 1.8m: 42935 1.8m: 42937 2.5m: 42907 2.5m: 42908 3.0m: 42936 3.0m: 42938 Basic brace 1.8m: 42886 Base step 2.5m: 42887 42940 3.0m: 42888 Lengthwise board 1.8m: 42943 Crosswise board 2.5m: 42914...

  • Page 38: Notes

    Assembly and usage instructions NOTES...
  • Page 39 Assembly and usage instructions NOTES...
  • Page 40 Assembly and usage instructions NOTES...
  • Page 41 Assembly and usage instructions NOTES...
  • Page 42 Assembly and usage instructions NOTES...
  • Page 44 291358 EN 01.02.2014...

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