zarges Z600 S-PLUS Assembly And Usage Instructions
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zarges Z600 S-PLUS Assembly And Usage Instructions

Mobile scaffold tower with stabilisers, folding scaffold unit compact
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09/2016 No. 291358
Assembly and Usage Instructions
en
Z 600 S-PLUS mobile scaffold tower with stabilisers
Z 600 S-PLUS folding scaffold unit COMPACT

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Summary of Contents for zarges Z600 S-PLUS

  • Page 1 09/2016 No. 291358 Assembly and Usage Instructions Z 600 S-PLUS mobile scaffold tower with stabilisers Z 600 S-PLUS folding scaffold unit COMPACT...

  • Page 3: Table Of Contents

    Contents 1 General information ................. 4 1.1 Introduction ..................4 1.2 Manufacturer ................... 4 1.3 Type approval ..................4 1.4 Warranty ................... 4 1.5 Date of issue ..................5 1.6 Copyright and trademark rights ............5 1.7 Intended use ..................5 1.8 Improper use ..................

  • Page 4: General Information

    If you require further information or if specific problems occur which are not covered in sufficient detail in these assembly and usage instructions, please contact the manufacturer directly (see Section 1.2). 1.2 Manufacturer ZARGES GmbH Tel.: +49 8 81 / 68 71 00 Fax: +49 8 81 / 68 72 95 PO Box 16 30 Email: zarges@zarges.de 82360 Weilheim Internet: http://www.zarges.de...

  • Page 5: Date Of Issue

    The operator bears sole responsibility for ensuring: • that the safety regulations are adhered to, • that improper use (see Section 1.8), faulty setting up and impermissible operation are excluded and thus • ensuring that the equipment is put to its intended use (see Section 1.7) and •...

  • Page 6: Assembly

    Assembly 2.1 Safety regulations Do not stand on the frame of the folding unit! Use only platforms, the rungs or a climbing aid to climb the scaffold unit. 2. The stipulations of EN 1004 “Mobile work platforms” apply to the structural safety, erection and use of the aforementioned scaffold units.
  • Page 7 For wall-side assembly of the scaffold unit, stand-off brackets Stop can also be used for ballasting (accessory, Order No. 42920). 13. Working on several working platforms simultaneously is not permitted. 14. The permissible load capacity of the scaffold unit with evenly-distributed load is 2.0 kN/ m²...

  • Page 8: Usage Regulations

    2.2 Usage regulations Personnel must ascend to work platforms from the inside only. 2. Personnel must not brace themselves against the side panels while working. 3. Jumping on the platforms is prohibited. 4. The generation of horizontal loads which could cause the scaffold unit to tip over, for example through work on adjacent constructions, is prohibited.

  • Page 9: Other Applicable Safety Instructions

    2.4 Other applicable safety instructions The stipulations of DGUV information sheet 201-011 "Instructions for the Handling of Work Scaffolds and Protection Scaffolds" apply for the inspection, assembly and use of the scaffold unit. BGR 165 and BGI 594 "Safety rules for the use of electrical equipment in the case of increased electrical hazard"...

  • Page 10: General Assembly Instructions For The Z 600 S-Plus Mobile Scaffold Tower With Stabilisers

    2.6 General assembly instructions for the Z 600 S-PLUS mobile scaffold tower with stabilisers The illustrations show a set-up with single platform. Assembly is identical for a double platform. Assembly is identical for all platform lengths (1.80 m / 2.50 m / 3.00 m).
  • Page 11 The basic braces are only required for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers” on page 15). 2b. Connect push-on end frame with basic braces. Attach basic braces above and below the first rung.
  • Page 12 The diagonal braces are only required for scaffolding types with 1 m push-on end frame, (see “Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers” on page 15). Insert diagonal braces. Insert both advanced guardrails on the top rung and lock.
  • Page 13 Insert platform and lock it at two opposite points. Align the scaffold unit using a spirit level. Fit all four stabilisers. For the position of the stabilisers, see “Basic dimensions” on page 26. Attach the ballast weights, if required. For ballast weights, see “Parts list incl.
  • Page 14 10. Repeat steps 4, 6 and 7 until the scaffold height is reached. 11. Attach the top platform in the centre and lock it at two opposite points. 12. Insert both end toeboards (U-profiles are open towards the top). 13. Push in the side toeboards on both sides.

  • Page 15: Overview Of Scaffolding Types Z 600 S-Plus Mobile Scaffold Tower With Stabilisers

    14. Hook in stirrup step. 2.7 Overview of scaffolding types Z 600 S-PLUS mobile scaffold tower with stabilisers 1 m push-on end frame The following scaffold towers are equipped with 1 m push-on end frames above the swivel castors. Length Braces / platform Rungs 1.80 m...
  • Page 16 2 m push-on end frame The following scaffold towers are equipped with 2 m push-on end frames above the swivel castors. Length Braces / platform Rungs 1.80 m 2.50 m 3.00 m 52225 52226 52227 1 to 1 52245 52246 52247 1 to 1 52265...

  • Page 17: General Assembly Instructions For The Z 600 S-Plus Folding Scaffold Unit Compact

    2.8 General assembly instructions for the Z 600 S-PLUS folding scaffold unit COMPACT The illustrations show a set-up with single platform. Assembly is identical for a double platform. Insert the swivel castors into the folding unit and fasten them with omega springs. Pull the folding unit out fully until the hinge snaps into...
  • Page 18 The following step only applies for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24). 3a. Fasten the horizontal brace to the lowest rung. The following step only applies for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT”...
  • Page 19 For the height of the push-on end frame (1 m or 2 m), see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24. Attach and fasten the push-on end frame on both sides. The following steps, 5aa to 5ac, only apply for specific scaffolding types, (see “Overview of scaffolding types...
  • Page 20 5ab. Insert platform and lock it at two opposite points. 5ac. Insert advanced guardrail at the top rung on the opposite side from the folding frame and lock.
  • Page 21 The following step only applies for specific scaffolding types, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT” on page 24). 5b. Insert the diagonal brace at rung 2. The next step only applies for the following folding frames, (see “Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT”...
  • Page 22 Align the scaffold unit using a spirit level. Fit all four stabilisers. For the position of the stabilisers, see “Basic dimensions” on page 26. Attach the ballast weights, if required. For ballast weights, see “Parts list incl. ballasting” on page 29. 10.
  • Page 23 11. Insert both advanced guardrails and the platform (see steps 5aa to 5ac). 12. Repeat steps 10 to 11 until the scaffold height is reached. 13. Attach the top platform in the centre and lock it at two opposite points. 14.

  • Page 24: Overview Of Scaffolding Types Z 600 S-Plus Folding Scaffold Unit Compact

    16. Hook in stirrup step. 2.9 Overview of scaffolding types Z 600 S-PLUS folding scaffold unit COMPACT 1 m push-on end frame The following scaffold towers are equipped with a 1 m push-on end frame above the folding unit. Type Braces / platform Rungs 53099...

  • Page 25: Note On Dismantling The Scaffold Tower

    2 m push-on end frame The following scaffold towers are equipped with a 2 m push-on end frame above the folding unit. Type Braces / platform Rungs 2 to 6 53121 2 to 6 53221 2 to 6 53141 2 to 6 53241 6 to 6 2 to 6...

  • Page 26: Basic Dimensions

    2.11 Basic dimensions Z 600 S-PLUS mobile scaffold tower with stabilisers 1350 1800 / 2500 / 3000 60° 60° 3378 3978 A [mm] B [mm] C [mm] Height-adjustable swivel castor (42917) min. 1085 2344 Height-adjustable swivel castor (42917) max. 1378 2637...
  • Page 27 Z 600 S-PLUS folding scaffold unit COMPACT 1275 1800 1450 45° 45° 3016 3616 A [mm] B [mm] C [mm] Height-adjustable swivel castor (42759) min. 1593 2852 Height-adjustable swivel castor (42759) max. 1743 3002...

  • Page 28: Identification

    2.12 Identification Type plate for folding frame and push-on end frame Article number Maximum permissible load Maximum platform height 42904 EAN code Type plate for all components apart from the folding frame and push-on end frame (e.g. braces, platforms) 4 0 0 3 8 6 6 4 2 9 0 4 5 42907 4 0 0 3 8 6 6 4 2 9 0 7 5...

  • Page 29: Parts List Incl. Ballasting

    2.13 Parts list incl. ballasting The parts list contains the designations of the individual parts, the corresponding weights, the article numbers of the individual parts, the number of individual parts contained in the complete scaffold tower and the article number of the complete scaffold tower.
  • Page 30 Z 600 S-PLUS mobile scaffold tower with stabilisers, single platform 0.75 x 2.50 m Scaffold size [m] 0.75 x 2.50 Working height approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 85.9 132.5 168.8 182.8 219.1 233.1 277.8...
  • Page 31 Z 600 S-PLUS mobile scaffold tower with stabilisers, single platform 0.75 x 3.00 m Scaffold size [m] 0.75 x 3.00 Working height approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 94.7 143.5 187.0 201.8 245.3 260.1 321.8...
  • Page 32 Z 600 S-PLUS mobile scaffold tower with stabilisers, double platform 1.35 x 1.80 m Scaffold size [m] 1.35 x 1.80 Working height approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 94.5 120.7 190.5 197.1 242.5 248.5 293.9...
  • Page 33 Z 600 S-PLUS mobile scaffold tower with stabilisers, double platform 1.35 x 2.50 m Scaffold size [m] 1.35 x 2.50 Working height approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 110.0 141.8 218.4 236.2 292.8 319.0 375.6...
  • Page 34 Z 600 S-PLUS mobile scaffold tower with stabilisers, double platform 1.35 x 3.00 m Scaffold size [m] 1.35 x 3.00 Working height approx. 3.40 4.50 5.35 6.45 7.30 8.40 9.25 10.40 11.20 12.35 13.20 Weight [kg] 122.4 156.4 243.8 262.4 329.8 357.6 425.0...
  • Page 35 Z 600 S-PLUS folding scaffold unit COMPACT, single platform 0.85 x 1.80 m Scaffold size [m] 0.85 x 1.80 Working height approx. 3.75 4.60 5.70 6.55 7.65 8.50 9.60 10.45 11.60 12.40 13.55 Weight [kg] 76.4 123.6 147.8 169.6 189.8 216.0 231.8 249.6...
  • Page 36 Z 600 S-PLUS folding scaffold unit COMPACT, double platform 1.45 x 1.80 m Scaffold size [m] 1.45 x 1.80 Working height approx. 3.75 4.60 5.70 6.55 7.65 8.50 9.60 10.45 11.60 12.40 13.55 Weight [kg] 97.3 161.4 189.4 225.0 250.7 284.0 312.0 345.3...

  • Page 37: Assembly Drawings

    2.14 Assembly drawings Z 600 S-PLUS mobile scaffold tower with stabilisers The assembly structure illustrated is merely an example. The actual structure of the scaffold unit may differ. Advanced guardrail Side toeboard Push-on end frame Triangular stabiliser Horizontal brace Swivel castor Diagonal brace End toeboard...
  • Page 38 Z 600 S-PLUS folding scaffold unit COMPACT The assembly structure illustrated is merely an example. The actual structure of the scaffold unit may differ. Advanced guardrail Side toeboard Push-on end frame Folding unit Triangular stabiliser Swivel castor Platform Diagonal brace End toeboard...

  • Page 39: Structural Safety Regulations

    Structural safety regulations 3.1 General information Chassis beams and stabilisers ensure that the scaffold tower is stable. However, depending on the place of deployment (indoor / outdoor use), these may need to be fitted with ballast weights. For the ballasting, see “Parts list incl. ballasting” on page 29 (lower section of the tables) 3.2 Attaching the ballast Where the ballast weights are attached and how many of them are required depend...

  • Page 40: Maintenance, Servicing, Storage And Cleaning

    3.4 Maintenance, servicing, storage and cleaning The scaffold unit can be cleaned using water with a little household cleaning agent added. Paint spots can be removed using turpentine. Cleaning agents must not be allowed to seep into the soil. • Dispose of used cleaning fluids in accordance with the applicable environmental regulations.
  • Page 41 Toeboards • Check the condition of the wood. • Check the toeboards for cracking. Swivel castors • Check the castor for smooth running and check that the brake stops the castor rolling or twisting. • In the case of swivel castors with height adjusters, also check that the height adjusters move easily.

  • Page 42: Spare Parts

    Spare parts Designation Art. No. Figure Designation Art. No. Figure Folding frame unit, 42947 Folding frame unit, 42948 single platform double platform Push-on end frame 42905 Push-on end 42902 1 m, single platform frame 1 m, double platform Push-on end 42904 Push-on end 42901...
  • Page 43 Designation Art. No. Figure Designation Art. No. Figure Basic brace Advanced guardrail 1.80 m 42886 1.80 m 42837 2.50 m 42887 2.50 m 42838 3.00 m 42888 3.00 m 42839 End toeboard Side toeboard 0.75 m 42913 1.80 m 42943 1.35 m 42911 2.50 m...

  • Page 44: Notes

    Notes...

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