Operating and assembly instructions Z200 / Z300 Table of contents 1. General information 1.1. Introduction 1.2. Manufacturer 1.3. Construction type approval 1.4. Warranty 1.5. Date of issue 1.6. Industrial property and trademark rights 1.7. Proper usage 1.8. Improper usage 2. Design 2.1.
Operating and assembly instructions Z200 / Z300 1. General information 1.1. Introduction The present operating and assembly instructions are only valid for the scaffolds described in these operating and assembly instructions. The instructions provided in these operating and assembly instructions for safety as well as the rules and regulations for the handling of scaffolds are in the area of application of the scaffolds mentioned in this documentation.
Operating and assembly instructions Z200 / Z300 1.5. Date of issue The date of issue of these German-language operating and assembly instructions is 1 October 2006. 1.6. Industrial property and trademark rights • The trademark right for these operating and assembly instructions remains with the manufacturer.
Operating and assembly instructions Z200 / Z300 2. Design 2.1. Safety provisions For the stability, installation and usage of the scaffolds mentioned above, the regulations of EN 1004 "Mobile access and working towers" apply. The scaffolds may only be assembled and used by people who are familiar with these operating and assembly instructions.
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Operating and assembly instructions Z200 / Z300 13. For wall-side assembly of the scaffold, wall spacers can also be used for ballasting (accessory, order no. 44461). 14. The permissible load capacity of the scaffold with evenly-distributed load is 2.0 kN/ m²...
210 kg Load of the platform (maximum) 210 kg Maximum platform height 6.60 m Z200 mobile scaffold tower 0.7 m × 1.5 m Approved according to EN 1004 Scaffold group 3 Permissible load according to scaffold group 3 200 kg/m²...
Operating and assembly instructions Z200 / Z300 2.5. General design specifi ca- Fig. 1. Fig. 2. tions Preparatory work assembly 2. Assembly of slip-in frame Fig. 3. Fig. 4. on chassis beams 3. Assembly of swivel castors, Fig. 5. Fig. 6.
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(cf. section 2.1 no. 7). 0.5m After the scaffold is complete, all assembly aids (scaffold planks, etc.) must be removed. 8.1 Assembly of railings Z200 Fig. 15. Fig. 16. For Fig. 15: Railings intermediate platform For Fig.
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Operating and assembly instructions Z200 / Z300 11. Aligning the scaffold After the scaffold has been as- sembled, it must be aligned us- ing a spirit level. If the scaffold should be moved to its usage location only after assembly, its alignment must absolutely be checked again on location.
Is replaced with 2 horizontal braces. Length of the chassis beams for the Z300: 1.65 m of galvanised steel; for the Z200: 1.50 m of aluminium. In the case of side erection, sometimes more ballast weights are located on the side facing away from the wall.
Operating and assembly instructions Z200 / Z300 2.9. Position of the individual parts Railings Slip-in frame 1.00 m Crosswise toe board Lengthwise toe board Folding unit Slip-in frame 2.00 m Platform with access way Diagonal brace Stabilisers Horizontal brace Chassis beams Z200 / Z300 Z200-300-AA-RC4_EN.indd 15...
Operating and assembly instructions Z200 / Z300 2.10. Assembly drawings Z200 Mobile scaffold tower, 0.7 m × 1.5 m Scaffold comb. Scaffold comb. Module Module Working height Working height approx. 2.90 m approx. 4.85 m Scaffold height Scaffold height 1.75 m 3.95 m...
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Operating and assembly instructions Z200 / Z300 Z200 Folding scaffold, 0.7 × 1.5 Scaffold comb. Scaffold comb. Module Module Working height Working height approx. 2.70 m approx. 4.60 m Scaffold height Scaffold height 1.50 m 3.70 m Platform Platform height height 0.70 m...
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Operating and assembly instructions Z200 / Z300 Z300 Mobile scaffold tower, 0.7 × 2.0 Scaffold comb. Platform height Scaffold comb. Platform height Scaffold comb. Platform height Module Module Module 0.90 m 2.85 m 4.85m A+B+C Working height Weight Working height...
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Operating and assembly instructions Z200 / Z300 Z300 Folding scaffold, 0.7 × 2.0 Scaffold comb. Platform height Scaffold comb. Platform height Scaffold comb. Platform height Module Module Module 0.70 m 2.60 m 4.60 m A+B+C Working height Weight Working height...
Operating and assembly instructions Z200 / Z300 3. Note about disassembly of the scaffold Disassembly of the erected scaffold occurs in the reverse order of assembly. Here it must be noted that the platforms or scaffold planks necessary for the assembly personnel must be laid out in advance as places to stand and thereby laid out completely.
Operating and assembly instructions Z200 / Z300 5. Stability specifi cations 5.1. General information Chassis beams and stabilisers are responsible for the stability of the scaffold. However, these must also be ballasted according to the area of deployment (indoors / outdoors). For the correct ballasting, please see the parts lists (packet 2.8).
Operating and assembly instructions Z200 / Z300 5.4. Inspections of the scaffold components If a defect is discovered, the affected part may not be used any longer. Slip-in frame / chassis beams • Check for deformation, crushing and crack formation.
Operating and assembly instructions Z200 / Z300 6. Spare parts Basic frame 1.75 m 44400 Folding unit 1.5 m 44468 2.0 m 44404 Slip-in frame 1.0 m 44407 2.0 m 44405 Railings Z300 2.0 m 44413 Platform with fl ap 1.5 m...
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Operating and assembly instructions Z200 / Z300 Crosswise board 0.70 m 44445 Lengthwise board 1.5 m 44440 2.0 m 44441 Diagonal brace 1.5 m 44420 2.0 m 44421 Horizontal brace 1.5 m 44410 2.0 m 44411 Chassis beams 1.50 m (alu) 44450 1.65 m (steel)
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Operating and assembly instructions Z200 / Z300 Stabilisers 2.2 m 44455 Base plates 0.30 m 44459 Z200 / Z300 Z200-300-AA-RC4_EN.indd 25 Z200-300-AA-RC4_EN.indd 25 28.02.2008 10:21:53 28.02.2008 10:21:53...
Operating and assembly instructions Z200 / Z300 7. Accessories Ballast weight (disk) 10.0 kg 44460 Slip-in pipe of alu 0.6 m 44449 Wall anchor 1.0 m 44461 Swivel castors 150 mm No. pieces 44454 VE (4 pcs.) 44444 Swivel castors 125 mm No.
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Operating and assembly instructions Z200 / Z300 Entry arm (steel) 0.3 m 44456 Z200 / Z300 Z200-300-AA-RC4_EN.indd 27 Z200-300-AA-RC4_EN.indd 27 28.02.2008 10:21:54 28.02.2008 10:21:54...