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Hypertherm XPR170 Replacement Part Procedures

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XPR170™
Replacement Part Procedures
Field Service Bulletin
810410
| Revision 2 | April 2021

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Summary of Contents for Hypertherm XPR170

  • Page 1 XPR170™ Replacement Part Procedures Field Service Bulletin 810410 | Revision 2 | April 2021...
  • Page 2 One of Hypertherm’s long-standing core values is a focus on minimizing our impact on the environment. Doing so is critical to our, and our customers’, success. We are always striving to become better environmental stewards; it is a process we care deeply about.
  • Page 3 Salinan elektronik juga tersedia di situs web kami. Berbagai manual tersedia dalam beberapa bahasa di www.hypertherm.com/docs. DE (DEUTSCH/GERMAN) WARNUNG! Bevor Sie ein Hypertherm-Gerät in Betrieb nehmen, lesen Sie bitte die IT (ITALIANO/ITALIAN) Sicherheitsanweisungen in Ihrer Bedienungsanleitung, das Handbuch für Sicherheit AVVERTENZA! Prima di usare un’attrezzatura Hypertherm, leggere le istruzioni sulla...
  • Page 4 OSTRZEŻENIE! Przed rozpoczęciem obsługi jakiegokolwiek systemu คํ า เตื อ น! ก อ นการใช ง านอุ ป กรณ ข อง Hypertherm ทั ้ ง หมด โปรดอ า นคํ า แนะนํ า ด า นความ firmy Hypertherm należy się zapoznać z instrukcjami bezpieczeństwa zamieszczonymi ปลอดภั...

  • Page 5: Table Of Contents

    Replace the coolant pump, solenoid valve, and motor assembly ..........29 Remove the coolant pump, solenoid valve, and motor assembly........29 Install the coolant pump, solenoid valve, and motor assembly......... 30 Left-side (control-side) parts..........................32 Replace the chopper ..........................32 XPR170 Field Service Bulletin 810410...
  • Page 6 How to use push-to-connect fittings......................68 Replace the high-frequency, high-voltage transformer ................69 Replace the high-frequency, high-voltage PCB ..................71 Replace the coil assembly ..........................73 Remove the coil assembly........................73 Install the coil assembly ......................... 75 810410 Field Service Bulletin XPR170...
  • Page 7 Install a proportional valve........................119 Replace the manifold assembly ........................120 Remove the manifold assembly ......................120 Install the manifold assembly......................121 Replace the bottom manifold assembly...................... 123 Remove the bottom manifold assembly ..................123 XPR170 Field Service Bulletin 810410...
  • Page 8 Stainless steel and aluminum consumable starter kit (428843) ..........159 Mild steel consumable starter kit with torch (428842) ............... 160 Stainless steel and aluminum consumable starter kit with torch (428841) ......161 Other consumable and torch parts ......................162 810410 Field Service Bulletin XPR170...
  • Page 9 Plasma power supply – recommended spare parts ..............173 Gas connect consoles – recommended spare parts ..............173 Torch connect console – recommended spare parts..............174 Torch – recommended spare parts....................174 Descriptions of warning label icons....................175 XPR170 Field Service Bulletin 810410...
  • Page 10 Contents 810410 Field Service Bulletin XPR170...

  • Page 11: Plasma Power Supply

    All work that requires removal of the plasma power supply outer cover or panels must be done by a qualified technician. Refer to the Safety and Compliance Manual (80669C) for more safety information. XPR170 Field Service Bulletin 810410...

  • Page 12: How To Use Push-To-Connect Fittings

    Replace any tubing that is damaged. If you reuse damaged tubing, it can result in leaks.  Used tubing can have an indentation on the end that can cause leaks. To prevent leaks, trim the tubing to remove the indentation. 810410 Field Service Bulletin XPR170...

  • Page 13: Front Parts

    4. Disconnect the fan wire connector. 5. Remove the fan and bracket assembly. 6. Use a 4 mm, hexagonal-socket wrench to remove the 3 nuts from the fan. 7. Remove the fan from the bracket. XPR170 Field Service Bulletin 810410...

  • Page 14: Install The Magnetics Fans

    3. Put the bottom of the fan and bracket assembly into the sheet metal tab. 4. Connect the fan wire connector. 5. Use a 10 mm, hexagonal-socket wrench to install the nut. 6. Install the front panel. 810410 Field Service Bulletin XPR170...

  • Page 15: Right-Side (Liquid-Cooling-Side) Parts

    6. Apply liquid thread sealant to the fitting threads. PTFE TAPE CAN CAUSE CLOGGED VALVES, REGULATORS, AND TORCHES Never use PTFE tape on any joint preparation. Use only a liquid or paste thread sealant on male thread ends. XPR170 Field Service Bulletin 810410...
  • Page 16 10. Connect the tube to the push-to-connect fitting in the flow meter. Refer to How to use push-to-connect fittings on page 12. 11. Install all of the panels. 12. Add coolant to fill the tank. 810410 Field Service Bulletin XPR170...

  • Page 17: Replace The Coolant Check Valve

    Refer to How to use push-to-connect fittings on page 12. 3. Use 2 open-ended wrenches to remove the 45-degree swivel fittings from the coolant check valve. 1-1/16 inch 11/16 inch XPR170 Field Service Bulletin 810410...
  • Page 18 8. Connect the tubes to the push-to-connect fittings on the coolant check valve. Refer to How to use push-to-connect fittings on page 12. 9. Install all of the panels. 10. Add coolant to fill the tank. 810410 Field Service Bulletin XPR170...

  • Page 19: Replace The Coolant Level Sensor

    9. Use the XPR web interface to make sure that the coolant sensor operates correctly.  For more information on the XPR web interface, refer to the Connect for Communication in the XPR170 Instruction Manual (810060). XPR170 Field Service Bulletin...

  • Page 20: Replace A Heat-Exchanger Fan

    3. Remove the push-to-connect fittings from the inlet and the outlet of the heat-exchanger assembly, and immediately put the ends of the hoses in a container. 4. Disconnect the wire connector for the coolant thermistor. 810410 Field Service Bulletin XPR170...
  • Page 21 7. Pull the heat-exchanger panel away from the center panel. 8. Remove the 4 screws that connect the fan to the heat-exchanger assembly.  Repeat this step for both fans, if applicable. 9. Remove the fan. XPR170 Field Service Bulletin 810410...

  • Page 22: Install A Heat-Exchanger Fan

    6. Pull back on the fittings to make sure the connection is tight. 7. Remove the tape and protective material from the rear panel of the heat-exchanger assembly. 8. Add coolant to fill the tank. 9. Install all of the panels. 810410 Field Service Bulletin XPR170...

  • Page 23: Replace The Heat-Exchanger Assembly

    2. Remove the push-to-connect fittings from the inlet and the outlet of the heat-exchanger assembly, and immediately put the ends of the hoses in a container. 3. Carefully remove the copper clip and thermistor from the pipe.  Do not deform the copper clip. XPR170 Field Service Bulletin 810410...

  • Page 24: Install The Heat-Exchanger Assembly

    3. Use the nuts to install the new heat-exchanger assembly onto the heat-exchanger panel in the plasma power supply. 4. Push the heat-exchanger panel back into position. 5. Connect the wires for the fan to the fan power distribution PCB, J3. 810410 Field Service Bulletin XPR170...
  • Page 25 8. Connect the coolant hose fittings to the heat-exchanger assembly. 9. Remove the tape and protective material from the rear panel of the heat-exchanger assembly. 10. Add coolant to fill the tank. 11. Install all of the panels. XPR170 Field Service Bulletin 810410...

  • Page 26: Replace The Coolant Thermistor

    8. Use the XPR web interface to make sure that there are no coolant temperature errors.  For more information on the XPR web interface, refer to the Connect for Communication in the XPR170 Instruction Manual (810060). 810410 Field Service Bulletin...

  • Page 27: Replace The Solid State Relay

    5. Use the 2 mounting screws to install the solid state relay with T1, 2 in the upper-left corner, as shown. 6. Install the wires as shown and tighten the wire screws. 7. Install the right side panel. XPR170 Field Service Bulletin 810410...

  • Page 28: Replace The Fan Power Distribution Pcb

    J3 for the top heat-exchanger fan  J5 for the magnetics fan  J6 for the control PCB  J7 for the top control-side fan  J8 for the bottom control-side fan  8. Install the right-side (liquid-cooling-side) panel. 810410 Field Service Bulletin XPR170...

  • Page 29: Replace The Coolant Pump, Solenoid Valve, And Motor Assembly

    Remove the right-side (liquid-cooling-side) panel on page 62. c. Drain the coolant. Refer to Remove old coolant from the coolant system in the Maintenance section in the XPR170 Instruction Manual (810060).  Keep all nuts and screws that you remove.

  • Page 30: Install The Coolant Pump, Solenoid Valve, And Motor Assembly

    9. Use a 1-1/2 inch, open-ended wrench to install the 1 inch hose to the pump fitting. Tighten the fitting to 47 N∙m (416 in∙lbf). 10. Connect the solenoid valve connector (J7) to the wire harness. 810410 Field Service Bulletin XPR170...
  • Page 31 11. Connect the power connector (J21) to the motor. 12. Install the liquid-cooling-side panel. 13. Install the coolant. Refer to the Coolant Installation section in the XPR170 Instruction Manual (810060). 14. Use the XPR web interface to make sure that the coolant pump and motor assembly operates correctly.

  • Page 32: Left-Side (Control-Side) Parts

    Remove the left-side (control-side) panel on page 63. d. Drain the coolant. Refer to Remove old coolant from the coolant system in the Maintenance section in the XPR170 Instruction Manual (810060).  Keep all nuts and screws that you remove.
  • Page 33 Inductor leads (J4, J5). Use a 16 mm wrench. 5. Use a 10 mm, hexagonal-socket wrench to remove the 2 nuts 6. Lift the chopper up and out of the tabs , then remove the chopper from the plasma power supply. XPR170 Field Service Bulletin 810410...

  • Page 34: Install The Chopper

    5. If you spilled any coolant inside the plasma power supply, clean inside the plasma power supply. 6. Remove the tape and protective material from the rear panel of the heat-exchanger assembly. 7. Install the side panels. 8. Install the coolant. Refer to the Coolant Installation section in the XPR170 Instruction Manual (810060). 810410...

  • Page 35: Replace The Control-Side Fans

    Remove the left-side (control-side) panel on page 63.  Keep all nuts and screws that you remove. 2. On the liquid-cooling side of the plasma power supply, remove J7 and J8 from the fan power distribution PCB. XPR170 Field Service Bulletin 810410...
  • Page 36 2 nuts from the bracket assembly. 4. Remove the bracket assembly from the plasma power supply. 5. Remove the 2 screws from the control-side fan that you want to replace. 810410 Field Service Bulletin XPR170...

  • Page 37: Install The Control-Side Fans

    5. Route the fan wires through the center panel of the plasma power supply. 6. Connect the control-side fans to the fan power distribution PCB: J7 for the top fan  J8 for the bottom fan  7. Install the side panels. XPR170 Field Service Bulletin 810410...

  • Page 38: Replace The 48 V Power Source

    2. On the liquid-cooling side of the plasma power supply, remove J7 and J8 from the fan power distribution PCB. 3. On the control side, remove the connector covers from the power source. 4. Loosen the 4 screws to remove the wires. 810410 Field Service Bulletin XPR170...

  • Page 39: Install The 48 V Power Source

     The wire connections must point to the top of the plasma power supply. 2. Align the bracket assembly with the studs in the front sheet metal panel and the slots in the center panel. XPR170 Field Service Bulletin 810410...
  • Page 40 6. Route the fan wires through the center panel of the plasma power supply. 7. Connect the control-side fans to the fan power distribution PCB: J7 for the top fan  J8 for the bottom fan  8. Install the control-side panel. 810410 Field Service Bulletin XPR170...

  • Page 41: Replace The 24 V Power Source

    7. Install the wires L, N, +, -. Tighten the screws. 8. Install the unlabeled wires. Connect the red wire to + and white wire to -. Tighten the screws. 9. Install the control-side panel. XPR170 Field Service Bulletin 810410...

  • Page 42: Replace The Control Transformer

    4. Remove J1 from the power distribution PCB. 5. Use a 10 mm, hexagonal-socket wrench to remove the nuts and screws from the bracket on the control transformer. 6. Remove the control transformer 810410 Field Service Bulletin XPR170...

  • Page 43: Install The Control Transformer

    3. Connect J1 to the power distribution PCB. 4. Connect L1 to the front fuse and L2 to the back fuse and tighten the screws. Tighten to hand-tight. 5. Install the fuse covers. 6. Install the control-side panel. XPR170 Field Service Bulletin 810410...

  • Page 44: Replace The Power Distribution Pcb

    2. Disconnect the wire connectors from the PCB. 3. Remove the 4 screws 4. Align the new PCB with the studs. 5. Install the 4 screws. 6. Connect the wire connectors. 7. Install the control-side panel. 810410 Field Service Bulletin XPR170...

  • Page 45: Replace The Control Pcb

    EtherCAT connectors. 12. Use a 3/16 inch, hexagonal-socket wrench to install the 4 screws and nuts on the serial RS-422 connectors on the rear panel side. 13. Make sure that J21 is in the OFF position. XPR170 Field Service Bulletin 810410...
  • Page 46 This includes the MAC address that is on the new MAC address label. 19. Install the control-side panel. 20. Install the rear panel. 21. If necessary, update the firmware in the system. Refer to the XPR Firmware Updates Field Service Bulletin (809820). 810410 Field Service Bulletin XPR170...

  • Page 47: Replace The I/O Pcb

    8. Use a 17 mm, hexagonal-socket wrench to install J1.1, J1.4, and J1.5. Tighten to 13 N∙m (115 in∙lbf). 9. Use a 17 mm, hexagonal-socket wrench to install J2.1, J39.2, and J39.3. Tighten to 13 N∙m (115 in∙lbf). 10. Connect HRS39, HRS40, HRS3, and J5. 11. Install the control-side panel. XPR170 Field Service Bulletin 810410...

  • Page 48: Replace The Pilot Arc Relay

    Tighten the screws to 1 N∙m (10 in∙lbf). 8. Use the 2 screws on the top to install the + and - wires as shown. Tighten the screws to 1 N∙m (10 in∙lbf). 9. Install the cover. 10. Install the control-side panel. 810410 Field Service Bulletin XPR170...

  • Page 49: Replace Start Circuit Assembly

    6. Align the new PCB with the mounting studs. 7. Install the 3 nuts. Tighten to 9 N∙m (80 in∙lbf). 8. Connect J4, J6, J7, and J8. 9. Install the control-side panel. XPR170 Field Service Bulletin 810410...

  • Page 50: Bottom-Compartment Parts

    2. Use a 10 mm, hexagonal-socket wrench to remove the nut from the top of the fan bracket. 3. Tilt the top of the bracket towards you until you get access to the fan-wire connector. 4. Disconnect the fan-wire connector. 5. Remove the fan and bracket assembly. 810410 Field Service Bulletin XPR170...
  • Page 51 6. Use a 10 mm, hexagonal-socket wrench to remove the 3 nuts from the bracket on the inductor. 7. Move the inductor towards the fan opening. 8. Carefully remove the black heatshrink from the 3 terminals of the inductor. 9. Remove the 3 inductor wires from the cable holder. XPR170 Field Service Bulletin 810410...
  • Page 52 12. Push the 2 side bars and then push the connector through the hole in the sheet metal to disconnect the connector for the thermal switches on the inductor. J1 for Inductor 1 (L1)  810410 Field Service Bulletin XPR170...
  • Page 53 13. After you disconnect all of the wires, rotate the inductor 90 degrees so that the bracket points towards the fan opening. 14. Lift the inductor slightly so that the bracket goes through the bottom of the fan opening. XPR170 Field Service Bulletin 810410...

  • Page 54: Install An Inductor

    9. Put the bottom of the fan and bracket assembly into the sheet metal tab. 10. Connect the fan-wire connector. 11. Use a 10 mm, hexagonal-socket wrench to install the nut. 12. Install the liquid-cooling-side panel. 13. Install the front panel. 810410 Field Service Bulletin XPR170...

  • Page 55: Rear-Compartment Parts

    3. Remove the wires from A1 and A2. 4. Disconnect J6. 5. Use a 10 mm, hexagonal-socket wrench to remove the nut and screw that attach the main contactor to the sheet metal. 6. Remove the main contactor. XPR170 Field Service Bulletin 810410...

  • Page 56: Install The Siemens Main Contactor

    6. Make sure that the wires with the L1, L2, and L3 labels on the right side of the main contactor align with the wires with the L1, L2, and L3 labels on the left side of the main contactor. 7. Install the rear panel. 810410 Field Service Bulletin XPR170...

  • Page 57: Install The Allen-Bradley Or Abb Main Contactor

    7. Use a small, flat screwdriver to tighten the 3 terminal block screws onto the 3 PCB pins. 8. Connect J6 into the PCB connector. 9. Install A1 and A2. Tighten the screws to 1 N∙m (10 in∙lbf). XPR170 Field Service Bulletin 810410...
  • Page 58 11. Make sure that the wires with the L1, L2, and L3 labels on the right side of the main contactor align with the wires with the L1, L2, and L3 labels on the left side of the main contactor. 12. Install the rear panel. 810410 Field Service Bulletin XPR170...

  • Page 59: Replace The Inrush Resistor Assembly

    Sharp cooling fins can cause cuts. Use caution when you work near the cooling fins. 3. Use a 10 mm, hexagonal-socket wrench to remove the 2 nuts on the internal sheet metal. 4. Pull in the sheet metal to access the inrush resistor. XPR170 Field Service Bulletin 810410...
  • Page 60 8. Use 2 wrenches to install the wires. Tighten to 3 N∙m (25 in∙lbf). 9. Align the sheet metal panel with the studs. 10. Use the 2 nuts to install the sheet metal. 11. Install the rear and control-side panel. To inrush contactor 810410 Field Service Bulletin XPR170...

  • Page 61: Plasma Power Supply Panels

    Plasma Power Supply Plasma power supply panels  Keep all nuts and screws that you remove. Remove the front panel Use a 10 mm, hexagonal-socket wrench on the panel screws. XPR170 Field Service Bulletin 810410...

  • Page 62: Remove The Right-Side (Liquid-Cooling-Side) Panel

    Plasma Power Supply Remove the right-side (liquid-cooling-side) panel Use a 10 mm, hexagonal-socket wrench on the panel screws. 810410 Field Service Bulletin XPR170...

  • Page 63: Remove The Left-Side (Control-Side) Panel

    Plasma Power Supply Remove the left-side (control-side) panel Use a 10 mm, hexagonal-socket wrench on the panel screws. XPR170 Field Service Bulletin 810410...

  • Page 64: Remove The Rear Panel

    Plasma Power Supply Remove the rear panel Use a 10 mm, hexagonal-socket wrench on the panel screws. 810410 Field Service Bulletin XPR170...

  • Page 65: Remove The Top Panel

    Plasma Power Supply Remove the top panel Use a 4 mm, hexagonal-key wrench on the panel screws. XPR170 Field Service Bulletin 810410...
  • Page 66 Plasma Power Supply 810410 Field Service Bulletin XPR170...

  • Page 67: Gas Connect Consoles

    All work that requires removal of the gas connect console panels must be done by a qualified technician. Refer to the Safety and Compliance Manual (80669C) for more safety information. XPR170 Field Service Bulletin 810410...

  • Page 68: How To Use Push-To-Connect Fittings

    Replace any tubing that is damaged. If you reuse damaged tubing, it can result in leaks.  Used tubing can have an indentation on the end that can cause leaks. To prevent leaks, trim the tubing to remove the indentation. 810410 Field Service Bulletin XPR170...

  • Page 69: Replace The High-Frequency, High-Voltage Transformer

    Keep all nuts and screws that you remove. 2. Disconnect the wire connectors from J1, J2, and J3 from the high-frequency, high-voltage PCB. 3. Remove the wire for the coil from pin 2 on J2. XPR170 Field Service Bulletin 810410...
  • Page 70 J3 - The wire to the primary input of the high-frequency, high-voltage transformer.  10. Install the insulator panel. 11. Install the high-voltage-side panel. 12. Install the top panel. 810410 Field Service Bulletin XPR170...

  • Page 71: Replace The High-Frequency, High-Voltage Pcb

    Keep all nuts and screws that you remove. 2. Disconnect J1, J2, J3, J5, J7, J8, and the wire to the capacitor. 3. Remove the 2 screws. 4. Remove the 2 thumb screws. 5. Use the screws to install the PCB. XPR170 Field Service Bulletin 810410...
  • Page 72 J2 - The wire from the high-frequency, high-voltage transformer and wire from the coil  assembly. J3 - The wires to the primary input of the high-frequency, high-voltage transformer.  9. Install the high-voltage-side panel. 10. Install the insulator panel. 11. Install the top panel. 810410 Field Service Bulletin XPR170...

  • Page 73: Replace The Coil Assembly

    Remove the power from the cutting system. b. Drain the coolant. Refer to Remove old coolant from the coolant system in the Maintenance section in the XPR170 Instruction Manual (810060). c. Remove the top panel. d. Remove the insulator.
  • Page 74 The wire from J5  4. Remove the 3 mm set screw 5. Remove the pilot lead connection from the insulator panel. 6. Use a short Phillips screwdriver to remove 3 screws 7. Remove the coil assembly 810410 Field Service Bulletin XPR170...

  • Page 75: Install The Coil Assembly

    6. Install the gas connect console to torch connect console coolant lead assembly. 7. Install the high-voltage-side panel. 8. Install the insulator panel. 9. Install the top panel. 10. Install the coolant. Refer to the Coolant Installation section in the XPR170 Instruction Manual (810060). XPR170 Field Service Bulletin...

  • Page 76: Replace The Emi Filter

    2 screws To J6 4. Use the 2 screws to install the EMI filter. 5. Install the wires as shown. 6. Install the high-voltage-side panel. 7. Install the insulator panel. 8. Install the top panel. 810410 Field Service Bulletin XPR170...

  • Page 77: Replace The Control Pcb

    PCB. 5. Connect the wire connectors to the PCB.  Make sure that the pressure transducer wires goes to the correct pressure transducer connector. 6. Install the manifold-side panel. 7. Install the top panel. XPR170 Field Service Bulletin 810410...

  • Page 78: Replace The 24 V Power Source

    7. Install the wires L, N, +, -. Tighten the screws. 8. Install the unlabeled wires. Connect the red wire to + and white wire to -. Tighten the screws. 9. Install the control-side panel. 810410 Field Service Bulletin XPR170...

  • Page 79: Replace The Air Filter Assembly

    7. Use the 2 screws to install the air filter assembly. 8. Connect the hoses to the push-to-connect fittings. Refer to How to use push-to-connect fittings on page 68. 9. Install the top panel. XPR170 Field Service Bulletin 810410...

  • Page 80: Replace A Pressure Transducer

    5. Push the new pressure transducer into the manifold. 6. Connect the pressure transducer wire connectors.  Make sure that you connect the correct pressure transducer to the correct connector on the control PCB. For example, connect pressure transducer P7 to connector P7. 810410 Field Service Bulletin XPR170...
  • Page 81 10. Use the XPR web interface to make sure that the pressures are in the acceptable ranges.  For more information on the XPR web interface, refer to the Connect for Communication in the XPR170 Instruction Manual (810060). XPR170 Field Service Bulletin...

  • Page 82: Replace A Proportional Valve

    4. Use a 14 mm socket wrench to remove the nut 5. Remove the coil/solenoid 6. Remove the base cover 7. Use a T20 screwdriver to remove the 2 screws 8. Remove the base 810410 Field Service Bulletin XPR170...

  • Page 83: Install A Proportional Valve

    13. Use the XPR web interface to make sure that the pressures are in the acceptable ranges.  For more information on the XPR web interface, refer to the Connect for Communication in the XPR170 Instruction Manual (810060). XPR170 Field Service Bulletin...

  • Page 84: Replace The Mixer Module

    Remove the top panel.  Refer to Gas connect console panels on page 100.  Keep all nuts and screws that you remove. 2. If you find a cable tie holding the CAN cables, remove the cable tie. 810410 Field Service Bulletin XPR170...
  • Page 85 4. Remove the manifold-side panel to get access to the mixer module (229703). This manifold-side panel has the 24 V power supply (229640) and control PCB (141375) attached. Refer to Gas connect console panels on page 100. XPR170 Field Service Bulletin 810410...
  • Page 86 (left). Pressure from the screwdriver can make it easier to disconnect the connector. Push-to-disconnect the air-gas line from the air filter inlet (Figure 3, right). Figure 3 8. Move the air-gas line away from the mixer module. 810410 Field Service Bulletin XPR170...
  • Page 87 68. 11. Push-to-disconnect the mixed-fuel gas line from the outlet-side of the mixer module. Refer to How to use push-to-connect fittings on page 68. 12. Move all disconnected gas lines away from the mixer module. XPR170 Field Service Bulletin 810410...
  • Page 88 Use a 5 mm, hexagonal-key wrench to remove the 2 cap screws that attach the bracket to the manifold. c. Remove the mixer module from the gas connect console. 810410 Field Service Bulletin XPR170...
  • Page 89 O-rings from the manifold and insert them into the circular grooves on the mixer module. Do not use damaged O-rings. Replacement O-rings are available from Hypertherm. 17. If technical service tells you that the serial number (S/N) for the old mixer module is necessary,...

  • Page 90: Install The Mixer Module

    If the 3 screws on top are tightened first, the seal between the 2 manifolds can be bad. Make sure to tighten the 2 screws that use the 5 mm wrench before the 3 screws that use the 4 mm wrench. 810410 Field Service Bulletin XPR170...
  • Page 91 2 screws on the inlet-side to make adjustments. 10. Tighten the 2 screws on the bracket. 11. Push-to-connect the N and Ar gas lines in the outlet-side of the gas regulators. Refer to How to use push-to-connect fittings on page 68. XPR170 Field Service Bulletin 810410...
  • Page 92 68. 14. Make sure that all push-to-connect fittings are correctly installed. A connection is good if you cannot see the silver ring around the gas line. 15. Connect the SV100 connector to the mixer module. 810410 Field Service Bulletin XPR170...
  • Page 93 17. Install the manifold-side panel on the gas connect console. Make sure to not pinch the wires. on page 100. Refer to Gas connect console panels 18. Use the cable tie to hold the CAN cables in position. 19. Supply gas pressure to the cutting system. XPR170 Field Service Bulletin 810410...
  • Page 94 90. Repeat the installation steps and test for system leaks until there are no leaks.  If a leak cannot be found or stopped, contact your cutting machine supplier or regional Hypertherm Technical Service Team. 810410 Field Service Bulletin XPR170...

  • Page 95: Replace A Regulator

    2. Disconnect the hoses from the push-to-connect fittings on the regulators. 3. Disconnect the 2 CAN cables from the mixer. 4. Disconnect the air hose from the push-to-connect fitting on the inlet side of the air filter. XPR170 Field Service Bulletin 810410...
  • Page 96 7. Remove the regulator nut from the regulator that you want to replace. 16 mm wrench 12 mm wrench 16 mm wrench 14 mm wrench 8. Remove the regulator from the bracket. 9. Remove the fittings from the regulator.  Keep the fittings. 810410 Field Service Bulletin XPR170...

  • Page 97: Install A Regulator

    How to set the regulators on page 98 to calibrate the regulators.  For more information on the XPR web interface, refer to the Connect for Communication in the XPR170 Instruction Manual (810060). XPR170 Field Service Bulletin 810410...

  • Page 98: How To Set The Regulators

    This procedure is for when the regulators need to be adjusted in the field. The N and Ar OptiMix gas connect console (078633) regulators are set at Hypertherm before the regulators are installed into the gas connect console. The regulators are set in a dynamic condition, when gas is flowing, with 7.9 bar –...

  • Page 99: Set The Ar Regulator

    4. Lift the Ar regulator knob so the orange indicator is visible. 5. Go to Gas System in the XPR web interface. 6. Choose TEST PIERCEFLOW. 7. Adjust the regulator until the shield inlet sensor (P4) reads 6.9 bar (100 psi) on the web interface. XPR170 Field Service Bulletin 810410...

  • Page 100: Gas Connect Console Panels

    Gas Connect Consoles Gas connect console panels Use a 3 mm, hexagonal-key wrench on all external panel screws. 4 mm, hexagonal-key wrench 810410 Field Service Bulletin XPR170...

  • Page 101: Torch Connect Console

    All work that requires removal of the torch connect console panels must be done by a qualified technician. Refer to the Safety and Compliance Manual (80669C) for more safety information. XPR170 Field Service Bulletin 810410...

  • Page 102: How To Use Push-To-Connect Fittings

    Replace any tubing that is damaged. If you reuse damaged tubing, it can result in leaks.  Used tubing can have an indentation on the end that can cause leaks. To prevent leaks, trim the tubing to remove the indentation. 810410 Field Service Bulletin XPR170...

  • Page 103: Replace The Ohmic Pcb

    Ohmic PCBs with a revision letter of F or later have 2 parallel connectors for the ohmic relay (J2 and J2A). Make sure to use the ohmic PCB connector that corresponds with the ohmic relay connector. XPR170 Field Service Bulletin 810410...
  • Page 104 Torch Connect Console 11. Connect the yellow plasma hose. 12. Install the side panels. 13. Install the top panel. 810410 Field Service Bulletin XPR170...

  • Page 105: Replace The Ohmic Relay And Bracket

    Remove the power from the cutting system. b. Drain the coolant. Refer to Remove old coolant from the coolant system in the Maintenance section in the XPR170 Instruction Manual (810060). c. Remove the top panel. d. Remove the torch-side panel.

  • Page 106: Install The Ohmic Relay And Bracket

    5. Install the water hose, coolant hoses, and pilot arc lead. 6. Install the torch-side panel. 7. Install the top panel. 8. Install the coolant. Refer to the Coolant Installation section in the XPR170 Instruction Manual (810060). 810410 Field Service Bulletin...

  • Page 107: Replace A Pressure Transducer

    2. Disconnect the wire connector that goes to the pressure transducer that you want to replace. 3. Use a 10 mm open-ended wrench to remove the pressure transducer. 4. Use a 10 mm open-ended wrench to install the pressure transducer. Tighten to 2.3 N∙m (20 in∙lbf). XPR170 Field Service Bulletin 810410...
  • Page 108 9. Use the XPR web interface to make sure that the pressures are in the acceptable ranges.  For more information on the XPR web interface, refer to the Connect for Communication in the XPR170 Instruction Manual (810060). 810410 Field Service Bulletin XPR170...

  • Page 109: Replace A Solenoid Valve (V4-V10, V12)

    Keep all nuts and screws that you remove. 2. Use the edge of the connector to disconnect the wire from the control PCB.  Be careful not to pull the wires out of the solenoid valve connector. XPR170 Field Service Bulletin 810410...
  • Page 110 Tighten to 2.5 N∙m (22.1 in∙lbf).  Rotate the valve as you install it to prevent the O-rings from rolling. 5. Install the top panel. 6. Supply the gas pressure to the cutting system. 810410 Field Service Bulletin XPR170...

  • Page 111: Replace The Solenoid Valve (V11)

    Remove the gas pressure from the cutting system. c. Drain the coolant. Refer to Remove old coolant from the coolant system in the Maintenance section in the XPR170 Instruction Manual (810060). d. Remove the top panel. e. Remove the side panels.
  • Page 112 8. Use a 3 mm, hexagonal-key wrench to remove the 2 screws that hold the manifold assembly in the bottom of the torch connect console. 9. Slide the manifold assembly with control PCB back and lift out. 810410 Field Service Bulletin XPR170...

  • Page 113: Install The Solenoid Valve (V11)

    Install the ohmic relay and bracket on page 106. 9. Install the power connector (J19), ohmic board connector (J27) and V1 connector (J7) on the control PCB. 10. Connect the gas supply hoses. 11. Install the side panels. XPR170 Field Service Bulletin 810410...
  • Page 114 Torch Connect Console 12. Install the top panel. 13. Install the coolant. Refer to the Coolant Installation section in the XPR170 Instruction Manual (810060). 14. Supply the gas pressure to the cutting system. 810410 Field Service Bulletin XPR170...

  • Page 115: Replace The Control Pcb

    Replace a pressure transducer page 107. 3. Disconnect all of the wires from the PCB. 4. Remove the 5 screws from the PCB. 5. Tilt the end of the PCB up and pull the PCB out. XPR170 Field Service Bulletin 810410...

  • Page 116: Install The Control Pcb

    9. Use the XPR web interface to make sure that the pressures are in the acceptable ranges.  For more information on the XPR web interface, refer to the Connect for Communication in the XPR170 Instruction Manual (810060). 810410 Field Service Bulletin...
  • Page 117 Torch Connect Console Table 1 – Solenoid valve connectors Valve Connector Table 2 – Pressure transducer connectors Transducer Connector XPR170 Field Service Bulletin 810410...

  • Page 118: Replace A Proportional Valve

    5. Use a 14 mm, hexagonal-socket wrench to remove the nut 6. Remove the coil/solenoid 7. Pull the base cover to remove. 8. Use a T20 screwdriver to remove the 2 screws 9. Pull the base to remove. 810410 Field Service Bulletin XPR170...

  • Page 119: Install A Proportional Valve

    6. Install the nut. Tighten to 3.3 N∙m (29 in∙lbf). 7. Install the connector. 8. Install the screw. 9. Install the control PCB. Refer to Install the control PCB on page 116. 10. Install the manifold-side panel. 11. Install the top panel. XPR170 Field Service Bulletin 810410...

  • Page 120: Replace The Manifold Assembly

    Remove the gas pressure from the cutting system. c. Drain the coolant. Refer to Remove old coolant from the coolant system in the Maintenance section in the XPR170 Instruction Manual (810060). d. Remove the top panel. e. Remove the side panels.

  • Page 121: Install The Manifold Assembly

    5. Install the ohmic relay and bracket. Refer to Install the ohmic relay and bracket on page 106. 6. Install control PCB. Refer to Install the control PCB on page 116. 7. Connect the gas supply hoses. XPR170 Field Service Bulletin 810410...
  • Page 122 Torch Connect Console 8. Install the side panels. 9. Install the top panel. 10. Install the coolant. Refer to the Coolant Installation section in the XPR170 Instruction Manual (810060). 11. Supply the gas pressure to the cutting system. 810410 Field Service Bulletin...

  • Page 123: Replace The Bottom Manifold Assembly

    Remove the gas pressure from the cutting system. c. Drain the coolant. Refer to Remove old coolant from the coolant system in the Maintenance section in the XPR170 Instruction Manual (810060). d. Remove the top panel. e. Remove the side panels.
  • Page 124 Be careful not to pull the wires out of the solenoid valve connector. 11. Use a 5 mm, hexagonal-key wrench to remove the 4 screws from the bottom manifold assembly. 12. Remove the bottom manifold assembly 13. Remove the O-ring from the inlet manifold. 810410 Field Service Bulletin XPR170...

  • Page 125: Install The Bottom Manifold Assembly

    10. Install the power connector (J19), ohmic board connector (J27) and V1 connector (J7) on the control PCB. 11. Install the side panels. 12. Install the top panel. 13. Install the coolant. Refer to the Coolant Installation section in the XPR170 Instruction Manual (810060). 14. Supply the gas pressure to the cutting system. XPR170...

  • Page 126: Torch Connect Console Top Panel And Side Panels

    Torch Connect Console Torch connect console top panel and side panels Use a 3 mm, hexagonal-key wrench on all external panel screws. 810410 Field Service Bulletin XPR170...

  • Page 127: Torch

    Disconnect electric power before doing installation or maintenance. You can get a serious electric shock if electric power is not disconnected. Electric shock can seriously injure or kill you. Refer to the Safety and Compliance Manual (80669C) for more safety information. XPR170 Field Service Bulletin 810410...

  • Page 128: Replace The Solenoid Valve

    Pull the collar away from the torch 3. Remove the torch mounting sleeve: a. Loosen the torch mounting sleeve. b. Pull the torch mounting sleeve away from the torch. 4. Disconnect the plasma valve connector. Plasma valve connector 810410 Field Service Bulletin XPR170...
  • Page 129 Move the collar in the direction of the torch-end of the torch lead assembly. b. Tighten the hose clamp that holds the collar in position. Tighten the clamp Move the collar in the direction of the torch XPR170 Field Service Bulletin 810410...
  • Page 130 Torch 810410 Field Service Bulletin XPR170...

  • Page 131: Parts List

    Parts List Plasma power supply Part number Voltage (AC) 078640 078641 078642 078643 078644 078645 078646 078647 078648 078649 XPR170 Field Service Bulletin 810410...

  • Page 132: Outer Panels

    Side panel with labels and handles 101300 Base 428725 Front panel with “H” (not shown) and power-indicator LED label 101314 Lower right (liquid-cooling) rear corner panel 101307 Lower left (control) rear corner panel 428726 Rear panel with label and handles 810410 Field Service Bulletin XPR170...

  • Page 133: Fans

    CAB FAN4 HX FAN1, Fan: 890 cfm, 48 VDC, 254 mm (10 inch) 229822 MAG FAN1, diameter MAG FAN2 229924 Heat-exchanger only – 003266 Solid state relay – 141384 Fan power distribution PCB PCB6 XPR170 Field Service Bulletin 810410...

  • Page 134: Coolant System

    Adapter: 1 inch MNPT X 3/8 inch FNPT X 1/4 inch FNPT Adapter: 3/8 inch hexagonal Coolant solenoid valve assembly 006132 Coolant bypass check valve 229721 Coolant solenoid valve assembly Thermistor: Copper pipe clip with electrical connector (hidden 229654 behind panel) 127559 Coolant pump screen (coarse) 810410 Field Service Bulletin XPR170...

  • Page 135: Coolant Adapters In The Rear Compartment

    Adapter: 1/2 inch FNPT X 1-1/2 inch length bulkhead 015899 Red ring: 0.87 inch inner diameter (not shown) 015029 Adapter: 1/2 inch NPT X #8 male 015898 Green ring: 0.87 inch inner diameter (not shown) 015902 Green ring: 1.13 inch inner diameter XPR170 Field Service Bulletin 810410...

  • Page 136: Other Adapters Not Shown

    Elbow fitting: 1/2 inch tube X 1/2 inch on the back of the chopper (2) 015815 tube, 90° and the heat-exchanger inlet (1) 015820 Fitting: 1/2 inch tube X 1/2 inch tube heat-exchanger outlet 810410 Field Service Bulletin XPR170...

  • Page 137: Transformer And Inductor

    400 V, 50 Hz – 415 V, 50 Hz – 440 V, 50 Hz – 60 Hz – 480 V, 60 Hz – 600 V, 60 Hz * You cannot purchase this part. Shown for reference only. XPR170 Field Service Bulletin 810410...

  • Page 138: Control Side - View 1

    380 V, 50 Hz 229814 400 V, 50 Hz 229815 415 V, 50 Hz 229816 440 V, 50 Hz – 60 Hz 229794 480 V, 60 Hz 229817 600 V, 60 Hz 229678 Start circuit assembly PCB4 810410 Field Service Bulletin XPR170...

  • Page 139: Control Side - View 2

    Fuse: 15 A, 600 V, Class R (used in 200 V, 208397 208 V, 220 V, 240 V) 141371 I/O PCB PCB5 Pilot arc relay: 24 VDC, coil, 60 A 28 VDC 003277 contacts 101316 Pilot arc relay cover – XPR170 Field Service Bulletin 810410...

  • Page 140: Rear Compartment Of The Plasma Power Supply

    Part number Description Designator Quantity 229679 Chopper assembly Chopper 1 229956 XPR170 wire harness – CAN cable 1 m (3.3 ft) (not shown) 223400 – Located between the control PCB and Chopper 1. Rear compartment of the plasma power supply...

  • Page 141: Gas Connect Consoles

    Parts List Gas connect consoles Core OptiMix Part number Description 078631 Core gas connect console 078632 VWI gas connect console 078633 OptiMix gas connect console XPR170 Field Service Bulletin 810410...

  • Page 142: Gas Connect Console High-Voltage Side Parts

    Core, VWI, OptiMix high-voltage transformer 009045 EMI filter Core, VWI, OptiMix – High-frequency, 141354 Core, VWI, OptiMix PCB2 high-voltage ignition PCB Socket head cap screw: 075678 M5 – 0.8 X 10 mm Core, VWI, OptiMix – hexagonal 810410 Field Service Bulletin XPR170...

  • Page 143: Gas Connect Console Manifold Side Parts

    #8 male Green ring: 0.87 inches 015898 Core, VWI, OptiMix – inner diameter Red ring: 0.87 inches inner 015899 Core, VWI, OptiMix – diameter 075218 Washer Core, VWI, OptiMix – 075140 Bolt Core, VWI, OptiMix – XPR170 Field Service Bulletin 810410...

  • Page 144: Core Gas Connect Console Manifolds And Adapters

    1/4 inch NPT X #6 male (air output and input) 015103 1/4 inch NPT X RH ‘B’ inert female (nitrogen output and input) 015116 1/8 inch NPT X RH ‘A’ male (oxygen output) 015009 1/4 inch NPT X RH ‘B’ male (oxygen input) 810410 Field Service Bulletin XPR170...
  • Page 145 Parts List THIS PAGE IS BLANK. XPR170 Field Service Bulletin 810410...

  • Page 146: Vwi Gas Connect Console Input And Output Manifolds And Adapters

    Parts List VWI gas connect console input and output manifolds and adapters 810410 Field Service Bulletin XPR170...
  • Page 147 1/4 inch NPT X LH ‘B’ 015116 Adapter: 1/8 inch NPT X RH ‘A’ (oxygen outlet) 015210 Adapter: 1/8 inch NPT X LH ‘A’ male (hydrogen mix outlet) 015197 Adapter: 1/8 inch NPT X #5 male (argon outlet) XPR170 Field Service Bulletin 810410...

  • Page 148: Optimix Gas Connect Console Input And Output Manifolds And Adapters

    Parts List OptiMix gas connect console input and output manifolds and adapters 810410 Field Service Bulletin XPR170...
  • Page 149 1/4 inch NPT X RH ‘B’ male 015922 1/4 inch X hexagonal collar 015230 1/4 inch NPT X LH ‘B’ 015116 1/8 inch NPT X RH ‘A’ 015210 1/8 inch NPT X LH ‘A’ 20 015197 1/8 inch NPT X #5 XPR170 Field Service Bulletin 810410...

  • Page 150: Vwi And Optimix Gas Connect Console Mixer, Transducers, And Valves

    229703 Mixer module OptiMix – Kit: Mixer module and cable 528057 OptiMix – ties 011101 Regulator OptiMix – 223398 Pressure transducer VWI and OptiMix P6 – P9 006167 Solenoid valve VWI and OptiMix B4, B5 810410 Field Service Bulletin XPR170...

  • Page 151: Gas Connect Console Wire Harness, Hose Kit, And Can Cables

    CAN cable 0.48 m (1.6 ft) male-female Core, VWI 223711 CAN cable 0.5 m (1.6 ft) male-female OptiMix 223712 CAN cable 0.39 m (1.3 ft) male-female OptiMix Torch connect console Part number Description 078618 Torch connect console XPR170 Field Service Bulletin 810410...

  • Page 152: Torch Connect Console Easy Connect Side

    Machine screw: M6 X 10 mm 075544 – 4 (3 shown) Phillips, pan head * Includes the ohmic contact PCB (141368) Torch connect console – top Part number Description Designator Quantity 428338 Kit: Tubing – 006152 Check valve – 810410 Field Service Bulletin XPR170...

  • Page 153: Torch Connect Console Manifold Side - View 1

    Ohmic contact PCB PCB2 Green power-indicator LED 229825 – assembly 101366 Bracket – 2 (1 shown) 229780 Valve cable 40 mm (1.6 inches) – 229800 Valve cable 279.4 mm (11 inches) – 229655 Wire harness – XPR170 Field Service Bulletin 810410...

  • Page 154: Torch Connect Console Manifold Side - View 2

    Adapter: 1/8 inch NPT O-ring seal X – 1/4 inch tube 428756 Bottom manifold assembly: – • Bottom manifold • Adapter • Critical orifice • Solenoid valve 015811 Adapter: 1/4 inch NPT O-ring seal X 8 mm – tube 810410 Field Service Bulletin XPR170...

  • Page 155: Front Adapters And Valves

    1/8 inch NPT X #6 male – 015103 1/4 inch NPT X RH ‘B’ inert female – 015007 1/4 inch NPT X #5 male – 015922 1/4 inch hexagonal collar – 015210 1/8 inch NPT X LH ‘A’ male – XPR170 Field Service Bulletin 810410...

  • Page 156: Torch Assembly

    Preventive maintenance 044028 kits on page 171.) 006155 Torch solenoid valve (V1) 229918 Torch solenoid valve (V1) tool 006169 Torch solenoid valve connector 428846 Torch assembly, 170 A mild steel consumables 104879 2.25 inch spanner wrench 810410 Field Service Bulletin XPR170...

  • Page 157: Torch Bracket

    Parts List Torch bracket Part number Description 428646 Torch lifter bracket: 2.25 inch diameter sleeve XPR170 Field Service Bulletin 810410...

  • Page 158: Consumable Starter Kits

    Nozzle: 220 A 420273 Shield: 220 A 420406 Swirl ring: 220 A 420368 Water tube 420200 Shield retaining cap 420365 Nozzle retaining cap 104879 2.25 inch spanner wrench 104119 Consumable tool 027055 Silicone lubricant, 1/4 ounce 810410 Field Service Bulletin XPR170...

  • Page 159: Stainless Steel And Aluminum Consumable Starter Kit (428843)

    Swirl ring: 40 A – 170 A multiple processes 420323 Swirl ring: 60 A – 300 A multiple processes 420368 Water tube 420200 Shield retaining cap 420365 Nozzle retaining cap 104879 2.25 inch spanner wrench 104119 Consumable tool 027055 Silicone lubricant, 1/4 ounce XPR170 Field Service Bulletin 810410...

  • Page 160: Mild Steel Consumable Starter Kit With Torch (428842)

    Electrode: 170 A 420513 Shield: 170 A 420260 Swirl ring: 170 A 420368 Water tube 420200 Shield retaining cap 420365 Nozzle retaining cap 104879 2.25 inch spanner wrench 104119 Consumable tool 027055 Silicone lubricant, 1/4 ounce 810410 Field Service Bulletin XPR170...

  • Page 161: Stainless Steel And Aluminum Consumable Starter Kit With Torch (428841)

    Swirl ring: 40 A – 170 A multiple processes 420323 Swirl ring: 60 A – 300 A multiple processes 420368 Water tube 420200 Shield retaining cap 420365 Nozzle retaining cap 104879 2.25 inch spanner wrench 104119 Consumable tool 027055 Silicone lubricant, 1/4 ounce XPR170 Field Service Bulletin 810410...

  • Page 162: Other Consumable And Torch Parts

    Parts List Other consumable and torch parts Part number Description 004630 Pit depth gauge 004629 Gauge point 027055 Silicone lubricant, 1/4 ounce 104119 Consumable tool 428764 XPR robotic torch teach accessory 429013 XPR electrode torque tool 810410 Field Service Bulletin XPR170...

  • Page 163: Plasma Power Supply To Gas Connect Console Connections

    45 m (147.6 feet) 223559* 45 m (147.6 feet) 223582 60 m (196.9 feet) 223560* 60 m (196.9 feet) 223583 75 m (246.1 feet) 223561* 75 m (246.1 feet) * Leads labeled with CCC mark only. XPR170 Field Service Bulletin 810410...

  • Page 164: Power Cable

    7.5 m (24.6 feet) 428483 45 m (147.6 feet) 428478 10 m (32.8 feet) 428484 60 m (196.9 feet) 428479 15 m (49.2 feet) 428485 75 m (246.1 feet) 428480 20 m (65.6 feet) – – 810410 Field Service Bulletin XPR170...

  • Page 165: Can Cable

    428082 18 m (59.1 feet)* 428467 7.5 m (24.6 feet) – – * The 18 meter (59.1 feet) assembly is compatible only with the 2 meter (6.6 feet) or 2.5 meter (8.2 feet) torch lead. XPR170 Field Service Bulletin 810410...

  • Page 166: Pilot Arc, Coolant Hose Set, And Shield Water Assembly (Vwi Or Optimix)

    428980 18 m (59.1 feet)* 428366 7.5 m (24.6 feet) – – * The 18 meter (59.1 feet) assembly is compatible only with the 2 meter (6.6 feet) or 2.5 meter (8.2 feet) torch lead. 810410 Field Service Bulletin XPR170...

  • Page 167: Plasma Power Supply To Cnc Connections

    223705 37.5 m (123 feet) 223697 13.5 m (44.3 feet) 223706 45 m (147.6 feet) 223698 15 m (49.2 feet) 223707 60 m (196.9 feet) 223699 16.5 m (54.1 feet) 223708 75 m (246.1 feet) XPR170 Field Service Bulletin 810410...

  • Page 168: Serial Cnc Interface Cable

    45 m (147.6 feet) 223669* 45 m (147.6 feet) 223637 60 m (196.9 feet) 223670* 60 m (196.9 feet) 223638 75 m (246.1 feet) 223671* 75 m (246.1 feet) * Leads labeled with CCC mark only. 810410 Field Service Bulletin XPR170...

  • Page 169: Torch Connect Console To Torch Receptacle Connection

    4.5 m (14.8 feet) 428978 6 m (20 feet)* 428979 6 m (20 feet)* * The 6 meter (20 feet) lead is compatible only with gas assemblies that are 7.5 meters (24.6 feet) or less. XPR170 Field Service Bulletin 810410...

  • Page 170: Supply Hoses

    124032 35 m (114.8 feet) 124028 10 m (32.8 feet) 124033 45 m (147.6 feet) 124029 15 m (49.2 feet) 124034 60 m (196.9 feet) 124030 20 m (65.6 feet) 124035 75 m (246.1 feet) 810410 Field Service Bulletin XPR170...

  • Page 171: Hydrogen Or Nitrogen-Hydrogen (F5) (Red)

    Description 428639 Kit: Filter, torch rebuild without coolant 428640 Kit: Filter, torch rebuild with coolant 428920 Kit: Shield-fluid treatment 428878 Kit: Electronics (200 V – 240 V) 428879 Kit: Electronics (380 V – 600 V) XPR170 Field Service Bulletin 810410...

  • Page 172: Tools

    Tools Part number Description 229917 Torch connect console solenoid valve tool 229918 Torch solenoid valve tool 104879 2.25 inch spanner wrench 004629 Pit depth gauge 104119 Consumable tool 1-13897 (Hypertherm Waterjet part number) TDS meter 810410 Field Service Bulletin XPR170...

  • Page 173: Recommended Spare Parts

    Part number Description Designator Quantity 011110 Air filter element – 223398 Pressure transducer (VWI and OptiMix only) P6 – P9 006167 Solenoid valve (VWI and OptiMix only) B4 – B5 141354 High-frequency, high-voltage ignition PCB PCB2 XPR170 Field Service Bulletin 810410...

  • Page 174: Torch Connect Console - Recommended Spare Parts

    B1 – B3 229965 Solenoid valve V4 – V12 Torch – recommended spare parts Part number Description Designator Quantity 420220 Quick-disconnect/torch receptacle – 420221 Quick-disconnect torch – 420368 Water tube – 006155 Torch solenoid valve – 810410 Field Service Bulletin XPR170...

  • Page 175: Descriptions Of Warning Label Icons

    Become trained. Only qualified personnel should operate this equipment. Use torches specified in the manual. Keep non-qualified personnel and children away. Do not remove, destroy, or cover this label. Replace if it is missing, damaged, or worn. XPR170 Field Service Bulletin 810410...
  • Page 176 Parts List 810410 Field Service Bulletin XPR170...

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