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Hyster L005 (H70XM-H120XM) Forklift

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Summary of Contents for Hyster H70XM

  • Page 1 Hyster L005 (H70XM-H120XM) Forklift...
  • Page 2 FRAME H3.50-5.50XM (H70-120XM) [K005, L005] PART NO. 1467898 100 SRM 726...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 4: Table Of Contents

    Lift Trucks With a MONOTROL Pedal....................Fuel and Hydraulic Tanks Repair........................Inspect ................................Small Leaks, Repair ............................Large Leaks, Repair ............................Clean ................................Steam Method............................Chemical Solution Method........................Other Preparation Methods for Repair ......................Safety Labels ..............................©2004 HYSTER COMPANY...
  • Page 5 Table of Contents Frame TABLE OF CONTENTS (Continued) This section is for the following models: H3.50-5.50XM (H70-120XM) [K005, L005]...
  • Page 6: General

    The removal 1787 to 1843 3931 to 4055 H3.50XM of the following assemblies will cause large (H70XM) changes in the center of gravity: mast, drive axle, engine and transmission, and counter- H4.00XM 2068 to 2132 4550 to 4690 weight.
  • Page 7 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 8: Install

    Hood Repair 100 SRM 726 INSTALL 1. Install counterweight in place on the lift truck. See Figure 1. Install two lockwashers, washers, and capscrews. Tighten capscrews to 555 N•m (409 lbf ft). 2. Remove eyebolts from counterweight lifting holes. 3. Install tow pin. Install cover between hood and counterweight.
  • Page 9 100 SRM 726 Hood Repair b. Loosen the capscrews for the hood latch just WARNING enough to let the latch move. Position the The hood, hood latch, and hood striker must be latch. Tighten the capscrews for the latch. correctly adjusted for the correct operation of c.
  • Page 10: Overhead Guard Repair

    Overhead Guard Repair 100 SRM 726 Overhead Guard Repair REMOVE INSTALL 1. Connect a lifting device to the top of the overhead WARNING guard. Put the overhead guard in position on the The lift truck must be put on blocks for some lift truck.
  • Page 11: Operator Restraint System Repair

    100 SRM 726 Operator Restraint System Repair Legend for Figure 3 A. LED ASSEMBLY WITH STANDARD EXHAUST B. LED ASSEMBLY WITH OVERHEAD EXHAUST 1. LED LIGHT 2. SCREW 3. WASHER 4. LOCKNUT 5. MOUNTING BRACKET 6. GROMMET 7. PLUG 8. SCREW 9.
  • Page 12: Radiator Repair

    Radiator Repair 100 SRM 726 Radiator Repair REMOVE 9. Remove the upper and lower fan shroud halves from the radiator. WARNING 10. Remove the radiator from the lower radiator The lift truck must be put on blocks for some mounting plate. types of maintenance and repair.
  • Page 13 100 SRM 726 Radiator Repair Figure 4. Radiator...
  • Page 14: Exhaust System Repair

    Exhaust System Repair 100 SRM 726 Legend for Figure 4 A. PERKINS DIESEL 1004.42 B. GM 4.3L V-6 1. COVER 7. CLAMP 2. HOOD 8. RADIATOR SUPPORT PLATE 3. COUNTERWEIGHT 9. COOLANT RECOVERY RESERVOIR HOSE 4. RADIATOR 10. COOLANT RECOVERY RESERVOIR 5.
  • Page 15 100 SRM 726 Exhaust System Repair 1. LEFT ENGINE EXHAUST PIPE 15. HEAT SHIELD SLEEVE 2. RIGHT ENGINE EXHAUST PIPE 16. HEAT SHIELD SLEEVE 3. UPPER EXHAUST PIPE 17. INTERMEDIATE UPPER EXHAUST PIPE 4. MUFFLER 18. MUFFLER MOUNTING BRACKET 5. SEAL 19.
  • Page 16 Exhaust System Repair 100 SRM 726 Figure 6. LPG/GAS Exhaust System (Without Low Emissions) Later Model Lift Trucks...
  • Page 17: Install

    100 SRM 726 Exhaust System Repair Legend for Figure 6 1. LEFT ENGINE EXHAUST PIPE 12. LOWER EXHAUST PIPE 2. RIGHT ENGINE EXHAUST PIPE 13. HEAT SHIELD 3. UPPER EXHAUST PIPE 14. HEAT SHIELD SLEEVE 4. MUFFLER 15. LOCKWASHER 5. COUNTERWEIGHT EXHAUST PIPE 16.
  • Page 18 Exhaust System Repair 100 SRM 726 Figure 7. EPA Compliant LPG/GAS Exhaust System...
  • Page 19: Install

    100 SRM 726 Exhaust System Repair Legend for Figure 7 1. GASKET 12. MUFFLER 2. HEX HEAD BOLT 13. WASHER 3. SPRING 14. NUT 15. MUFFLER MOUNTING BRACKET 4. SEAL 5. UPPER EXHAUST PIPE 16. COUNTERWEIGHT EXHAUST PIPE 6. LEFT ENGINE EXHAUST PIPE 17.
  • Page 20 Exhaust System Repair 100 SRM 726 1. MUFFLER 12. HEAT SHIELD SLEEVE 2. LOWER EXHAUST PIPE 13. COUNTERWEIGHT EXHAUST PIPE 3. CLAMP 14. BRACKET 4. UPPER EXHAUST PIPE 15. HEX HEAD BOLT 5. INTERMEDIATE EXHAUST PIPE 16. WASHER 6. ENGINE EXHAUST PIPE 17.
  • Page 21: Install

    100 SRM 726 Engine Repair Install 4. Connect the upper exhaust pipe to the left side of the muffler and install the counterweight ex- NOTE: If the lift truck does not have an overhead haust pipe on the right side of the muffler. exhaust, perform Step 1 through Step 4 and Step 6.

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