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Brookfield Industries NB-1000 Main/Sub Manual

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SWINGING AND SLIDING DOOR OPERATORS FOR LEAD
SHIELDED DOORS
For All Door Operator Model Numbers
for Swinging and Sliding Doors

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Summary of Contents for Brookfield Industries NB-1000 Main/Sub

  • Page 1 SWINGING AND SLIDING DOOR OPERATORS FOR LEAD SHIELDED DOORS For All Door Operator Model Numbers for Swinging and Sliding Doors...
  • Page 2 NB-1000 MAIN/SUB* DOOR OPERATOR MANUAL (5th Edition 09/01/15)** US Patent No. 6,177,771 B1 *For use on double doors (w/astragal) where a Lead/Follow sequence is required **Replaces DO560 PLC with DO129 and DO1110 (Expansion Module) (note: Wiring Diagram revision)
  • Page 3 Table of Contents Important Instructions for Installation • Important Safety Instructions • Overview • Installation Instructions • DAU Instructions • Door Position Setup Instructions • Battery Backup Instructions (Optional) • Main/Sub Photographs • Installation drawings for Push Open Linkage: NB-1000-MainSub-2, NB-1000-MainSub- •...
  • Page 4 WARNING! IMPORTANT INSTALLATION INSTRUCTIONS IMPROPER INSTALLATION CAN LEAD TO SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS Install only on a properly operating and balanced swing door within the rated values for door weight, door width and operating • torque as stated on the ratings label.
  • Page 5 WARNING! IMPORTANT SAFETY INSTRUCTIONS IMPROPER USAGE CAN LEAD TO SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS Commercial/Industrial swinging door operator for trained traffic* use only. The manufacturer of this product does not include • external safety devices as a standard feature. Since Entrapment shall be compliant with UL 325 Section 29.4, the addition of external safety devices on swinging door operators is considered redundant.
  • Page 6 Overview The brookfield NB-1000 Main/Sub Swinging Door Operator has been designed, tested and is manufactured by brookfield industries, inc. in accordance with UL 325 and ANSI 156.10 for linear accelerator swing doors weighing up to 12,000 lbs and 75” wide. The NB-1000 can be expected to safely operate doors at the maximum weight and width for at least 500,000 cycles, providing the door is set within the ANSI 156.10 speed criteria and the rated operating torque of 2250 lb-in...

  • Page 7: Logic Control

    Logic Control: This Operator offers the latest technology in PLC (Programmable Logic Control). The following (3) modules snap to a DIN rail base: CPU (Central Processing Unit)- processes and stores data in its internal register such as door position presets, inputs from pushbutton stations and outputs to motor controls.

  • Page 8: Motor Control

    door stays open can be preset on the DAU from (0-300 seconds) and is titled Closing Time. Inputs for External Safety Devices that can be door mounted, such as reversing edge pressure switches or presence sensors (such as the BEA SuperScan) are provided on the Terminal Strip Hookup Legend.

  • Page 9: Drive Train

    amount of main speed trimpot rotation to initial output voltage and controls the amount of delay before regeneration starts. If not properly set, the motor may oscillate or continue to hum. The RESP (Response) trimpot adjusts the dynamic response of the system; therefore, increasing this setting will increase response time( if set too high , unstable operation may result).

  • Page 10: Manual Operation

    This is a redundant system and does not replace or substitute any requirements of UL 325 section 29.3 Interruption of Power for manual operation. Manual Operation: In case of loss of power, manual operation shall not be more than 50 lbs to open, when applied at the widest point on the door with the power removed (ref.
  • Page 11 Note: for doors less than 48” wide, the Quick Disconnect Linkage Option may be required to meet this criteria. 6. All PLC and Motor Control settings have been preset by brookfield industries, inc.; however, we recommend these values be double-checked with the Parameter sheet supplied.
  • Page 12 Door Position Setup and HMI Instructions GT-01/02 Touch Screen 1.Plug the eight prong Phoenix Connector into GT-01/02. For operator series before ʻG,ʼ use the black cable, plug the opposite ROUND end into the PLC unit on the operator. For ʻGʼ series and above, use the gray cable and plug the opposite ROUND end into the receptacle on the end cover of the operator (right side).
  • Page 13 5. Youʼll be given a display of the first three user presets (Fig. 7). To edit a preset, simply touch the preset number. 6. A keypad will then display for entering the new preset (Fig. 8). Enter the desired value and touch the ENTER (bent arrow) key to set the value. Press ESC to cancel and go back to the preset list.
  • Page 14 HMI Instructions - For Swinging Doors HMI GT-01/02 Touch Screen 1. Plug the eight prong Phoenix Connector into HMI. For operator series before ‘G,’ use the black cable, plug the opposite round end into the PLC unit on the operator. For ‘G’ series and above, use the gray cable and plug the opposite round end into the receptacle on the end cover of the operator (right side).
  • Page 15 Door Position Setup Instructions 1. The factory settings are a starting point and may need to be adjusted for each application depending on installation and environment variables. 2. Initiate a signal to have the operator close the door (Close button or Push Open/Close). When operator goes into Latch Check, it will move slowly until it rests fully against the frame.
  • Page 16 Battery Backup Instructions (Operators shipped before 5/15/06) *Bold refers to procedures for operators shipped after 5/15/06 1. Disconnect Power. Read all safety instructions, warnings and cautions in this manual and labels on the door operator and battery backup before proceeding further. 2.
  • Page 17 side of the operator and all class 2 (24VDC or less) enters from the right side of the operator. 9. Connect all field wiring to the terminal strip and internal wiring to the proper termination as shown on the wiring diagram and as labeled on the wire ends.
  • Page 18 Main Operator Sub Operator Main Operator Sub Operator...
  • Page 19 DO127(Standard Power Supply) DO711(2.1A Power Supply for Accessories) DO129 (PLC) DO128 (A/D Converter) DO566(Motor Control) Assembly: DO672-MS-Main DO1110 (Expansion Module)
  • Page 20 Rev. Revision note Date Sign Check Notes: Tolerances Decimal Fractional Angular Drawn by Checked by Date Scale Material...
  • Page 21 Rev. Revision note Date Sign Check FRONT ELEVATION (BASE PLATE OUTLINE) (COVER PLATE OUTLINE) Notes: SPEED BOARD LEGEND Tolerances SIDE ELEVATION Decimal Fractional Angular NOTES: 1) LINKAGE ARM PROVIDED WITH SHIM PACK WITH +/- 1/4" ADJUSTMENT 2) 13/32" DIA. HOLES PROVIDED FOR 3/8" DIA. BOLTS (TYP.2). (GRADE 5) 3) ALL DIMENSIONS IN INCHES.
  • Page 22 Rev. Revision note Date Sign Check FRONT ELEVATION (BASE PLATE OUTLINE) (COVER PLATE OUTLINE) Notes: SIDE ELEVATION Tolerances Decimal Fractional Angular NOTES: 1) LINKAGE ARM PROVIDED WITH SHIM PACK WITH +/- 1/4" ADJUSTMENT 2) 13/32" DIA. HOLES PROVIDED FOR 3/8" DIA. BOLTS (TYP.2). (GRADE 5) 3) ALL DIMENSIONS IN INCHES.
  • Page 23 Rev. Revision note Date Sign Check Notes: Tolerances Decimal Fractional Angular Drawn by Checked by Date Scale Material...
  • Page 24 Rev. Revision note Date Sign Check FRONT ELEVATION (BASE PLATE OUTLINE) (COVER PLATE OUTLINE) WIRE WAY CLASS (2) 24VDC ONLY INPUT 0.6A REGENERATIVE (4-QUADRANT) 90 VDC MOTOR CONTROL MULTI-SPEED BOARD Notes: SPEED BOARD LEGEND PRESET 1 CREEP CLOSE (REV) SPEED PRESET 2 CREEP OPEN (FWD) SPEED PRESET 3...
  • Page 25 Rev. Revision note Date Sign Check FRONT ELEVATION (BASE PLATE OUTLINE) (COVER PLATE OUTLINE) Notes: SIDE ELEVATION Tolerances Decimal Fractional Angular NOTES: 1) LINKAGE ARM PROVIDED WITH SHIM PACK FOR +/- 1/4" ADJUSTMRNT. THIS ALLOWS FOR PROPER ENGAGEMENT OF CAM FOLLOWER INTO SLIDER BLOCK AND PREVENTS THE LINKAGE FROM INTERFERING WITH EITHER THE DOOR OR SLIDER BLOCK.
  • Page 27 Options:Maglock, Electric Strike, Open and/or Close Signal transducer wiring I/O Wiring for Main Door, Consult Customer wiring Information contained herein is exclusive property of brookfield industries, inc. details for proper colors Terminal Strip Hookup (ref. Wiring Legend ) V3.1 P-1...
  • Page 28 to L1 on Motor control Lead Door Transducer (Class 2 Voltage) Field Wiring to L on Power Supply Note: 19 Shield Shield Follow Door Transducer (Class 2 Voltage) Wire as shown for : RH Operator (pull open), LH Operator (push open) Notes: Surge Protector Reverse 1 &...
  • Page 29 I/O Wiring for Main Door, Consult Customer wiring Output(1&3) wiring, notes, & details for proper colors Information contained herein is exclusive property of brookfield industries, inc. OUT limit#1 Extended transducer wiring 24VDC Actuator#1 and may not be duplicated in part or in whole without written consent V3.1 P-3...
  • Page 30 Options: Double-point - Wiring Details for SUB door Customer wiring details for proper OUT limit#1 Extended colors Information contained herein is exclusive property of brookfield industries, inc. 24VDC Actuator#1 V3.1 P-4 and may not be duplicated in part or in whole without written consent (.2-1.7A)
  • Page 31 Note 14 N.C. Limit Switch Relay: 110/220 VAC Input IPDT 6A Output Note 14 To line input terminals on page 1 Field Wiring Note: 19 Battery Backup Test 12V 7Ah NP7-12 Battery 12 V Battery Tender Note: 16 Ribbed Battery Backup* Wiring Detail Provides automatic opening during power loss NEMA Enclosure *The battery backup system is an optional addition...
  • Page 32 Parameters for NB-1000 (Main-Sub) Door Position: Lead Door Follow Door Push Open Presets Digital Door Position Digital Door Position Full Open 2200 2200 Latch Check Lead Door value - 200 Back Check 2000 2000 Delay Time 2 seconds 2 seconds Close Time 0-30 seconds 0-30 seconds...
  • Page 33 PRESET 4 (Open Speed): R / F Lower Board J1A- Line Voltage 115V / 230V J1B- Line Voltage 115V / 230V J2-Armature Current 2.5A /5.0 / 7.5A / 10A J3-Armature Voltage / A180 / T7 / T50 J4-Potentiometer Operation / 10V J5-Speed Control SPD / TRQ J6-Regenerate to Stop...
  • Page 34 brookfield NB-1000 Table 1 Minimum Closing Time (seconds) to Latch Check* Door Weight (lbs.) Door Width(in.) 5000 5500 6000 6500 7000 7500 8000 9000 10000 11000 12000 14.5 15 15.5 16 20.5 17.5 19,5 22.5 24.5 22.5 23.5 24 27.5 *PER ANSI 156.10.

  • Page 35: Maintenance Intervals

    Maintenance Intervals Although the NB-500, NB-1000 and NB-2000 operators are designed maintenance free for the normal service life, we do however, recommend frequent examination of all bolted hardware that may loosen after the initial installation or during normal operation. Also, inspect the operator for wear or damage to any of its components.
  • Page 36 This amount may vary depending on the geographical location of the labor market. Travel expenses are not applicable. brookfield industries, inc. shall not cover, nor will the consumer have any benefits under this limited warranty if any of the following conditions apply to any returned parts as determined through an evaluation by brookfield industries, inc.
  • Page 37 Troubleshooting Guide Door Manually move door Movement RTDP has travel to closed position below 0 or above and adjust Moves in one 4000 transducer per direction, then manual reverses and stops Push Plate Only moves Malfunctioning in one direction Continues to Check/Replace autoreverse Push-plate...
  • Page 38 Troubleshooting Guide Doesn't Move at Turn up speed pot adjustments Speed pots are preset 1-4. Set not turned up speed per ANSI chart in manual RTDP Reads 0 PLC not in RUN Check A/D Converter or mode, Move Transducer / A/D transducer is switch to RUN PLC Output relay...
  • Page 39 Component Specific Problems DO165: Single Turn DO129: FPO-C14RS DO128: FPO-A21 DO127: FPO-PAS1 Potentiometer / Analog Unit Power Supply Transducer Door shuts off at Door moves 1/2 frame & oscillates open with full No power light & AND/OR continues DT User preset Red Error Light is open signal is no 24 VDC...
  • Page 40 Component Specific Problems º Morse 90 Worm Gear Inline Gear Reducer Door exhibits Altered presets don't When plugged in, ALL presets and sluggish or no Back drive is over appear to set and/or PLC power light RTDP values movement and 40 lb.
  • Page 41 Component Specific Problems DO 566: KB Motor Battery Backup Control Motor Hum or Door is sluggish Doesn't open run-on after PLC and speed pots door output has shut don't adjust speed Full open limit switch is Reverse / Forward Current Limits are DB Pot is set too low: turn up DB damaged or not installed: set too low for door installation...