Related Manuals for Brookfield Industries NB-4150
Summary of Contents for Brookfield Industries NB-4150
- Page 1 SWINGING AND SLIDING DOOR OPERATORS FOR LEAD SHIELDED DOORS For All Door Operator Model Numbers for Swinging and Sliding Doors...
- Page 2 Brookfield Industries, Inc. NB-4150 COMMERICAL/INDUSTRIAL SLIDING DOOR OPERATOR MANUAL Side Mount: Single Slide/ Bi-Parting Top Mount: Single Slide Edition 11/01/2021)* *Incorporates Maintained Contact to Close per UL 325, Entrapment and improved safety relay. US Patent No. 6,177,771 B1...
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Page 3: Table Of Contents
HMI Instructions • Door Position Setup Instructions • Terminal Strip Hookup Legend (Power Supply and Class 2 Voltages) • Wiring Diagrams • Parameters for NB-4150 Sliding Door Operator • Maintenance Intervals • Safety Systems • Limited Warranty • Side Mount Bi-Parting Drawings •... -
Page 4: Important Instructions For Installation
WARNING! IMPORTANT INSTALLATION INSTRUCTIONS IMPROPER INSTALLATION CAN LEAD TO SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS • Commercial/Industrial Sliding Door Operator shall be installed more than 8’ above the floor • Install only on a properly operating and balanced door within the rated values for door weight, door width and operating forces as stated on the ratings label •... -
Page 5: Important Safety Instructions
WARNING! IMPORTANT SAFETY INSTRUCTIONS IMPROPER USAGE CAN LEAD TO SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS • Commercial/Industrial Sliding Door Operator for trained traffic* use only. The manufacturer of this product does not include external safety devices as a standard feature. •... -
Page 6: Overview
100,000 lbs that require a maximum operating force of up to 1800 lbs at maximum speeds of 8.5 inches per second. The NB-4150 can be modified for Bi- Parting applications providing the operating force on each door does not exceed 900 lbs (supplemental drawings available upon request). - Page 7 Input commands and a low voltage Class (2) power supply are also provided for additional (redundant) sensors, such as non-contact type presence sensors that are frame mounted. brookfield industries does not manufacture nor do we include External Safety Devices with any of our door operators. The installer is solely responsible for selecting the correct sensors to prevent injury.
- Page 8 Force (lbs) in both the opening and closing directions. To increase, rotate clockwise. Drive Train: The NB-4150 is a linear drive system comprised of a 3” wide XH polyurethane steel reinforced timing belt driven by a 3 phase, 3hp, 1800 RPM, AC motor that is coupled to an in-line helical (66:1) gear reducer with an output torque rating of 6730 lb-in.
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Page 9: Installation Instructions
Installation Instructions Although each Door Operator has been fully inspected and tested prior to shipment, assure no physical damage has occurred during shipment and handling. Premature failure may occur if any part of the installation is not done properly. The following instructions are specific for side mounted operators;... - Page 10 2. Install gear motor and take-up end brackets -Verify the motor and take-up end pulleys are level within (+/-) 1/32”. -Clamp a string line to the horizontal center and along the bottom of the take-up and motor pulleys. -Using the reference center line from the door attachments (from step 1), assure the motor and take-up pulleys are parallel and the same distance from...
- Page 11 the track center line within (+/-) 1/16” (shim as required. Minor adjustments can be made by loosening the shaft collars, loosening the set screws on take up bearings, and moving the take up shaft in the desired direction. Remember to re- tighten all connections).
- Page 12 3. Final Inspection of door attachment bracket -Verify the vertical distance from the string line to the timing belt mounting surface is 3/16” (+/-) 1/32”. -Verify the string line is parallel with the door attachment centerline within (+/-) 1/32. Shim as required. -Properly tighten with hardware (not included) as specified on drawings.
- Page 13 4. Mount timing belt -Adjust take-up end pulley toward the motor end to allow for maximum adjustment -For Bi-parting doors, assure both doors are in the closed position. -Attach one side of the 3” timing belt to the bottom of belt door attachment closest to the motor end.
- Page 14 -Pull the belt to the take-up end. Pass the belt over the top of the pulley and underneath, taking out as much slack as possible (you may need to use c-clamps to hold the belt to the pulleys). -Attach other end of the 3” timing belt to the lower door attachment closest to the take- up end.
- Page 15 12. All PLC and motor control settings have been preset prior to shipping; however, these values may require field adjustments that can vary for each installation (see Parameter for NB-4150). 13. Assure trimpots are set to the 10-20% range before activating the operator.
- Page 16 speed in both directions. Measure and record maximum amperage while the door is moving at maximum speed in both directions. 26. Check and adjust, if necessary, the trimpot settings (refer to the Parameter sheet) on the Motor Control. 27. Check operation of all other safety devices including redundant and non-contact type. Refer to the installation/owner’s manuals from the sensor manufacturer for proper settings and adjustments.
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Page 17: Installation Instructions For Emergency Handwheel
Installation Instructions for Emergency Handwheel (Refer to drawing NB-4150-EHW-1) 1. If this is a new installation, skip down to step #7. 2. If upgrading to remote disconnect, go to step #3. 3. Mount Emergency Handwheel box to the wall, run cables to the back end of the motor. - Page 18 NB-4150 Door Position Setup and HMI Instructions -01 Touch Screen HMI GT Plug the eight prong Phoenix Connector into HMI. For operator series before ‘G,’ use the black cable, plug the opposite round end into the PLC unit on the operator. For ‘G’ series and above, use the gray cable and plug the opposite round end into the receptacle on the end cover of the operator (right side).
- Page 19 Door Position Setup and HMI Instructions GT-01 Touch Screen 1. Plug the eight prong Phoenix Connector into GT-01. For operator series before ʻG,ʼ use the black cable, plug the opposite ROUND end into the PLC unit on the operator. For ʻGʼ series and above, use the gray cable and plug the opposite ROUND end into the receptacle on the end cover of the operator (right side).
- Page 20 5. Youʼll be given a display of the first three user presets (Fig. 7). To edit a preset, simply touch the preset number. 6. A keypad will then display for entering the new preset (Fig. 8). Enter the desired value and touch the ENTER (bent arrow) key to set the value. Press ESC to cancel and go back to the preset list.
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Page 21: Door Position Setup Instructions
Door Position Setup Instructions 1. The factory settings represented in above diagram are a starting point and may need to be adjusted for each application depending on installation and environment variables. 2. Initiate a signal to have the operator close the door (Close button). Insure that the Latch Check speed pot is set so that the door doesn’t “slam”... - Page 23 Wiring Diagram:NB-4125, NB-4150 Leeson 3HP AC Motor Field Wiring DO820 208/230 VAC 3 Phase - 4 wire U to T7 & 1 V to T8 & 2 W to T3 & 9 Position Transducer KBVF-29 MotorDrive DO165-1:10 turn, for Multi-Speed Board...
- Page 24 Presence Sensor/Reversing Edge Wiring to X3 input on PLC POWER RESISTOR: 50W, 100 Ohms Entrapment Indicating Light 1.4 K-ohm Presence Sensor 24 VDC (Optional) (Required Device) Non-contact Presence Sensor (N.O.) (N.O.) Reversing Edge Switch (contact type) This devices is 'additional' or 'redundant' Fail Safe External Entrapment Devise Meeting requirements of UL 325 30.2 in order to Close Door this Devise MUST be...
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Page 25: Parameters For Nb-4150 Sliding Door Operator
Parameters for NB-4150 Door Operator Based on the following PLC and Motor Control Settings, the approximate time to travel 16’ is 30 seconds for a single slide. PLC Settings of Door Position in Digital Value (DV): Full Close Full Open... - Page 26 Trimpot Settings: PRESET 1: Latch check (REV) Speed POT PRESET 2: Back check (FWD) Speed POT PRESET 3: Close (REV) Speed POT 100% PRESET 4: Open (FWD) Speed POT 100% Multi-Speed Board KB 9503 to KBVF-29 connections Red, Black & White wires to F-S-R connector Green, Black &...
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Page 27: Maintenance Intervals
Maintenance Intervals Check all nuts, bolts and screws for tightness every 100,000 cycles. Also, inspect the operator for wear or damage to any of its components. The frequency of these inspections will vary upon the installation and will be directly proportional to the usage of the operator. -
Page 28: Limited Warranty
This amount may vary depending on the geographical location of the labor market. Travel expenses are not applicable. brookfield industries, inc. shall not cover, nor will the consumer have any benefits under this limited warranty if any of the following conditions apply to any returned parts as determined through an evaluation by brookfield industries, inc. -
Page 29: Side Mount Bi-Parting Drawings
Side Mount - Bi-Parting Drawings... - Page 30 website: www.bfimfg.com...
- Page 31 website: www.bfimfg.com...
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Page 37: Side Mount Single Slide Drawings
Side Mount - Single Slide Drawings... -
Page 43: Top Mount Single Slide Drawings
Top Mount - Single Slide Drawings... - Page 44 DOOR SYSTEM BY OTHERS TRAVEL IN INCHES(MAX)= __________ Tolerances Decimal +/- 1/16 UNO CLOSE Fractional +/- xxx Angular +/- xxx Drawn by NB-4150 INSTALLATION DRAWING Checked by Edition FULL ELEVATION VIEW Approved by - date Filename Date Scale XXX - 00/00/00 5/13/08 Material brookfield industries inc.
- Page 46 RevNo Revision note Date Signature Checked NB-4150 IN CLOSED POSITION Drawing Notes: XH x 3.0" CLAMP PLATE 1.0" SPACER BY OTHERS SHIM BELT PARALLEL " TO TRACK(+/- Tolerances DOOR SYSTEM Decimal +/- 1/16 UNO Fractional +/- xxx BY OTHERS Angular...
- Page 53 Troubleshooting Guide Door Manually move door Movement RTDP has travel to closed position below 0 or above and adjust Moves in one 4000 transducer per direction, then manual reverses and stops Push Plate Only moves Malfunctioning in one direction Continues to Check/Replace autoreverse Push-plate...
- Page 54 Troubleshooting Guide Doesn't Move at Turn up speed pot adjustments Speed pots are preset 1-4. Set not turned up speed per ANSI chart in manual RTDP Reads 0 PLC not in RUN Check A/D Converter or mode, Move Transducer / A/D transducer is switch to RUN converter wiring...
- Page 55 Component Specific Problems DO165: Single Turn DO129: FPO-C14RS DO128: FPO-A21 DO127: FPO-PAS1 Potentiometer / Analog Unit Power Supply Transducer Door shuts off at Door moves 1/2 frame & oscillates open with full No power light & AND/OR continues DT User preset Red Error Light is open signal is no 24 VDC...
- Page 56 Component Specific Problems º Inline Gear Reducer Morse 90 Worm Gear Door exhibits Altered presets don't When plugged in, ALL presets and sluggish or no Back drive is over appear to set and/or PLC power light RTDP values movement and 40 lb.
- Page 57 Component Specific Problems DO 566: KB Motor Battery Backup Control Motor Hum or Door is sluggish Doesn't open run-on after PLC and speed pots door output has shut don't adjust speed Full open limit switch is Reverse / Forward Current Limits are DB Pot is set too low: turn up DB damaged or not installed: set too low for door installation...